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Lean Manufacturing
2
AGENDA DE HOJE – AULA 3
LEAN
Valor
VSM
Exercício
3
CONCEITOS
Pensamento Lean
Sem gordura
Fazer mais com menos
4
CONCEITOS
HISTÓRIA DA HISTÓRIA
 A Máquina que Mudou o Mundo
 James P. Womack
 Daniel T. Jones
 Daniel Ross
 Pesquisa no MIT
 5 Milhões de Dólares
 5 Anos de Estudo (1985-1990)
 Em torno de 200 Pesquisadores
 Cunharam o termo ocidental “Lean Production”
5
CONCEITOS
Exemplos de
desperdício
7 tipos de
desperdício:
Esperas
Movimentações
Transporte
Defeitos
Sobreprodução
Sobreprocessamento
Inventários
6
AGENDA DE HOJE – AULA 2
Conceitos LEAN
Valor
VSM
Exercício
7
VALOR
Desperdício (MUDA)
“Tudo o que não acrescenta valor”
Sendo “valor”:
“O que o cliente estiver disposto a pagar”
Henry Ford
Taiichi Ohno
Shigeo Shingo
8
AGENDA DE HOJE – AULA 2
Conceitos LEAN
Valor
VSM
Exercício
9
VSM – VALUE STREAM MAPPING
10
VSM – VALUE STREAM MAPPING
11
VSM – VALUE STREAM MAPPING
12
VSM – VALUE STREAM MAPPING
13
VSM – VALUE STREAM MAPPING
14
VSM – VALUE STREAM MAPPING
15
AGENDA DE HOJE – AULA 2
Conceitos LEAN
Valor
VSM
Exercício
16
EXERCÍCIO
Escolha um produto da Empresa onde você trabalha e
elabore o VSM contendo:
• Cliente
• Plano do PCP
• Fornecedores , Lead Times e Modal
• Etapas do Processo
• Fluxo do Processo
17
VSM – VALUE STREAM MAPPING
18
VSM – VALUE STREAM MAPPING
19
VSM – VALUE STREAM MAPPING
20
VSM – VALUE STREAM MAPPING
21
VSM – VALUE STREAM MAPPING
22
VSM – VALUE STREAM MAPPING
23
HOMEWORK
Complete o VSM elaborado com seguintes
informações :
1. Disponibilidade
2. Rejeito
3. Tempo de ciclo
4. Qtd de operadores
5. Turnos trabalhados
6. Diagrama de tempos (AV e NAV)
24
BOA NOITE

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Value Stream Mapping