The Dawn of Industry 4.0

1. WTON 2016
Victor Grimblatt
Design Group, Synopsys
At The Dawn Of Industry 4.0 (Advanced
Manufacturing)
Design Will Makes Everything Different!
Brazil at Night; Source NASA, 2012

2. © 2016 Synopsys, Inc. 3
At The Dawn Of Industry 4.0

3. © 2016 Synopsys, Inc. 4
Industrial Revolutions
(1.0) Britain, Textile, Train/Ship; (2.0) U.S., Manufacturing, Car/Airplane
(3.0) Western World, Services/Communications, Automation
1750 1800 1850 1900 1950 2000 2050
Industry 1.0
Steam
Industry 2.0
Electricity/Oil
Assembly Lines
Industry 3.0
Computers
IT

4. © 2016 Synopsys, Inc. 5
Industrial Revolutions
(4.0) Everywhere, Everything (*Smart* Everything), Autonomous Systems
Man-Machine Interoperability
1950 2000 2050
Industry 4.0
Internet
Cyber-Systems
“The essence of the industry 4.0 vision,
the internet of things, is the ubiquitous
connection of people, things and ma-
chines. This connection is intended to
produce a variety of new goods and
services. Products, means of transport, or
tools are expected to negotiate within a
virtual marketplace regarding which
production elements could best
accomplish the next production step. This
would create a seamless link between the
virtual world and the physical objects
within the real world.”
Source: D. Wegener, Siemens, Industry 4.0 Project Coordinator, 2015

5. © 2016 Synopsys, Inc. 6
Industry 1.0 Through 3.0 Explained
From (1.0) Benz Patent-Motorwagen (25 Configurations, 25 Cars Manufactured)
To (3.0) Mini (10 Million Configurations, 3 Million Cars Manufactured)
# of Different Configurations
# of Cars Manufactured
Industry 1.0
25 Configurations
25 Manufactured
Industry 3.0
10M Configurations
3M Manufactured
Industry 2.0
1 Configuration
16M Manufactured

6. © 2016 Synopsys, Inc. 7
Industry 4.0 Explained
Durum Wheat Semola + Water + 3D-Printer at Home + 3D-Design from the Internet
Indeed, a Great Deal of Opportunity!
Source: https://www.youtube.com/watch?v=oz6D1FXwuvA, Barilla, EXPO 2015

7. © 2016 Synopsys, Inc. 8
A Great Deal Of Opportunity Ahead!

8. © 2016 Synopsys, Inc. 9
A Great Deal Of Opportunity Ahead!
Agriculture 4.0: 30% Fertilizer Reduction, Higher Yield, Better Quality
IR Camera + MCU + RF +… Airborne + Variable Rate Fertilization
Source: Salt & Lemon Srl + A.C.R. Progetti Srl + Studio Associato Barbieri & Rognoni, 2016

9. © 2016 Synopsys, Inc. 10
A Great Deal Of Opportunity Ahead!
Breeding 4.0: Monitoring Cows near Gal’ed (Even Yitzhak), Israel
MCU + Sensors + GPS + RF + Solar Panels +… Google Maps
Courtesy of A. Gat, Moonitor Cows, Israel, 2015

10. © 2016 Synopsys, Inc. 11
A Great Deal Of Opportunity Ahead!
Mining 4.0: Autonomous Haulage System (Driverless Trucks)
~ 70 Trucks, > 4 Million Kilometers Driven, > 400 Million Tons Iron Ore Hauled
Pilbara, Western Australia; Source: G. Lilleyman, Rio Tinto, 2015

11. © 2016 Synopsys, Inc. 12
A Great Deal Of Opportunity Ahead!
Mining 4.0: AutoHaul® (Driverless Trains)
2,000 Km, 190 Locomotives, > 350 Million Tons Iron Ore Hauled per Year
Pilbara, Western Australia; Source: G. Lilleyman, Rio Tinto, 2015

12. © 2016 Synopsys, Inc. 13
A Great Deal Of Opportunity Ahead!
Transportation 4.0: Car Sharing in Rome, Italy (1 Car per 100 Customers)
Enjoy Is in the Cloud, Your Smartphone App Is on the Edge, and the Car Is the “Thing”
Source: Enjoy, 2015

13. © 2016 Synopsys, Inc. 14
It All Starts With One Brick “Thing”!

14. © 2016 Synopsys, Inc. 15 Source: Nathan Sawaya, the Art of the Brick, SET, Rome, Italy, 2016

15. © 2016 Synopsys, Inc. 16Intel CEO, Brian Krzanich showing Curie (MCU + FLASH/SRAM + DSP + Bluetooth + 6-Axis MEMS Combo + PMIC + Li Battery) @ CES 2015; Source: Intel Corp.

16. © 2016 Synopsys, Inc. 17Samsung President & CSO, Y. Sohn, showing Artik (CPU + GPU + FLASH/SRAM + Bluetooth/WiFi + 9-Axis MEMS Combo) at IoT World 2015; Source: Samsung Electronics

17. © 2016 Synopsys, Inc. 18MediaTek Sr. VP Andrew Chang, showing MT7688 (MIPS24KEc/580MHz CPU + 256MB DDR1/2 RAM + AES128/256 encryption engine); Source: MediaTek, 2015

18. © 2016 Synopsys, Inc. 19
The Rise Of The Internet Of Things

19. © 2016 Synopsys, Inc. 20
1.0E+00
1.0E+03
1.0E+06
1.0E+09
1.0E+12
1965 1975 1985 1995 2005 2015 2025 2035
The Rise Of The Internet Of Things
After  Computers, and  Phones, Infinitely Many  “Things”
In 2020, There Will Be 50 Billion Connected Devices
Source: Wikipedia, 2015; Cisco Systems, VNI Forecast 2014
IoT
Smart
Everything
Mini
IBM
PC
Laptop
802.11
Mobile
Phone
2G, 802.15
Smartphone
Tablet
3G, 4G
802.11ac
IBM
Mainframe
AGC1
Computer
Mobile
Phone
DEC
VAX-780
Connected Devices
Electronic Market (Units/Year)
IoT
Smartphone
5G, NFC
IoT
Smart Cars
Smart Energy

20. © 2016 Synopsys, Inc. 21
1.0E+00
1.0E+03
1.0E+06
1.0E+09
1.0E+12
1965 1975 1985 1995 2005 2015 2025 2035
Source: Wikipedia, 2015; Cisco Systems, VNI Forecast 2015; Huawei, GCI Forecast 2014
IBM
PC
Laptop
802.11
Mobile
Phone
2G, 802.15
Smartphone
Tablet
3G, 4G
802.11ac
Mobile
Phone
IoT
Smartphone
5G, NFC
Mini
IBM
Mainframe
AGC1
Computer
Global IP Traffic (Terabytes/Month)
IoT
Smart
Everything
IoT
Smart Cars
Smart Energy
Electronic Market (Units/Year)
The Rise Of The Internet Of Things
In 2020, There Will Be 160 Million Terabytes per Month of IP Traffic
90% Will Be Video, and 90% Will Come from Sensors

21. © 2016 Synopsys, Inc. 22
0%
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Billions
’85 ’90 ’95 ’00 ’05 ’10 ’15
2009
Intel
Intel
Intel
~4.4%
Semiconductor Revenue

22. © 2016 Synopsys, Inc. 23
Billions
Semiconductor Revenue
0%
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8%
10%
12%
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’85 ’90 ’95 ’00 ’05 ’10 ’15
??? ??? ???IoT
Phone Smartphone Tablet AppsMobility
PC Internet Networking Server “Cloud”Compute
?

23. © 2016 Synopsys, Inc. 24
“Internet of Things”
“Smart Everything”

24. © 2016 Synopsys, Inc. 26
Function
Physics
Sensor(s)
HW
Digital
Intelligence
SW
01001
11101
00101
Smart
Everything

25. © 2016 Synopsys, Inc. 27
The Cloud
The Fog
The Edge
The Apps
Software
Storage
Processor(s)
Sensors
Actuators
Sensors
Energy HarvestersBattery
RF…
IoT Devices

26. © 2016 Synopsys, Inc. 28
The Rise Of The Internet Of Things
“A Seamless Link (the Edge) Between the Virtual World (the Cloud) and
the Physical Objects (the Things) within the Real World”
Source: D. Davis, Intel IoT Insights, 2014

27. © 2016 Synopsys, Inc. 29
“The Cloud”
HW
SW
010011111
101010100
001001000
000100101
0011100010101111001010000001001111101001101
01000100
10100001
01000010
01001011
Crunch
Compute
Big Data

28. © 2016 Synopsys, Inc. 30
01000100
10100001
01000010
01001011
Big Data Nine year sales data study:
2X bigger sales
during
“new moon”
than
“half moon”
new moon
half moon

29. © 2016 Synopsys, Inc. 31
Technology
• Accelerometers
• Gravity sensors
• Gyroscopes
• Barometer
• Pressure
• Illumination
• Humidity
• Photometers
• Thermometers
• Orientation
• Magnetometers
• …
Techonomics
• Air
• Blood
• Tires
• Water
• …
• Capture
• Store
• Visualize
• Analyse
• Curate
• Share
• Transfer
• Search
• Privacy
• Insurance
• Drug development
• …
01000100
10100001
01000010
01001011
Killer
App,
Anybody?
$$
Big Data

30. © 2016 Synopsys, Inc. 32
Cloud, Edge & Things Have Different Requirements
But All Demand for Advanced Design, and Advanced EDA
From Silicon to Software!
• Servers/Big Data/Networks
• Emerging Technology Nodes
• Digital, Silicon Highest Performance & Low Power
Cloud
• Gateways & Local Hubs (e.g. Smartphones)
• Emerging AND Established Technology Nodes
• Digital + A&M/S, Silicon Performance & Low Power
Edge
• Sensors/Actuators
• Established Technology Nodes
• MEMS, RF, Silicon Highest Efficiency & Lowest Power
Things

31. © 2016 Synopsys, Inc. 33
Cloud, Edge & Things Have Different Requirements
But All Demand for Advanced Design, and Advanced EDA
From Silicon to Software!

32. © 2016 Synopsys, Inc. 34
It’s Design That Makes Everything Different!

33. © 2016 Synopsys, Inc. 35
EDA Advanced EDA, includes IP & software
Automation Which is impossible without EDA
Design Now, it’s all about design,…
Design Makes Everything Different!
What Is the Role of EDA?
Electronic A great deal of opportunity ahead

34. © 2016 Synopsys, Inc. 36
What Is The Role Of EDA?
Foundry $/Wafer Cost Forecast (Nota Bene: *Cost*, not *Price*), CY2015
Driven by Equipment Depreciation, Low Utilization, and Poor Yield
0.0X
1.0X
2.0X
3.0X
4.0X
>= 90 65 45/40 32/28 <= 22/20
Source: VLSI Research, FEB2016
0.0X
1.0X
2.0X
3.0X
4.0X
>= 90 65 45/40 32/28 <= 22/20

35. © 2016 Synopsys, Inc. 37
What Is The Role Of EDA?
Power Management, and Optimization Continue to Be a Challenge,
Regardless of the Technology Node, and the Application
Source: G. Conti, STMicroelectronics, SNUG France 2012 (180 Nanometers, Mixed-Signal)

36. © 2016 Synopsys, Inc. 38
What Is The Role Of EDA?
Well, According to Henry Ford, “if it Is not There, it Won’t Break”, But…
Unlike in Model T, There Are Hundreds of Things There!
© 2016 Synopsys, Inc. 38

37. © 2016 Synopsys, Inc. 39 Source: www.shodan.io, 04/28/2016
What Is The Role Of EDA?
Searching the Internet for Modems/Routers with Default Administrative Password
the U.S. Rank 1st Worldwide, Argentina 5th, and Brazil 20th :-(
Chile Is Off the Radar Screen :-)

38. © 2016 Synopsys, Inc. 40
Innovation To keep/exceed the pace of Moore’s law
Performance(includes everything)
Because sheer complexity rules
Differentiation(because competitors share the same foundry)
Now, it’s all about design,…
Design Makes Everything Different!
What Is the Role of EDA?
Enablement(i.e. making things possible)
A great deal of opportunity ahead

39. © 2016 Synopsys, Inc. 41
Design And EDA Make Everything Different!
Complex Floorplans, High Performance, Lowest Area/Power, Efficient Use of
Scarce Routing Resources, Fast Design Closure, Digital and A&M/S Co-Design
Source: Fablesss, 2014 (180 Nanometers, Mixed Signal, Automotive)© 2016 Synopsys, Inc. 41

40. © 2016 Synopsys, Inc. 42
Design And EDA Make Everything Different!
More Complex Floorplans, High Performance, Lowest Area/Power, Efficient Use of
Routing Resources, Fast Design Closure, Digital and A&M/S Co-Design
Source: Fablesss, 2015 (65 Nanometers, Mixed Signal, Automotive)© 2016 Synopsys, Inc. 42

41. © 2016 Synopsys, Inc. 43© 2016 Synopsys, Inc. 43 Source: Fablesss, 2015 (28 Nanometers, Automotive of the Future)
Design And EDA Make Everything Different!
Very Complex, Hierarchical Floorplans, Highest Performance, Lowest Power,
Efficient Use of Silicon Area & Routing Resources, Fast Design Closure

42. © 2016 Synopsys, Inc. 44
EDA Beyond Automation: Enablement & Differentiation

43. © 2016 Synopsys, Inc. 45
Design Enablement And Differentiation
Logic Synthesis: Efficient Use Of Silicon Area
Sizing, Buffering, VTH Optimization, Redundancy Removal, Re-Mapping
Source: Synopsys Research, 2015
0%
5%
10%
15%
20%
25%
2013.03 2013.12 2013.12-SP2 2014.09 2015.06
Source: Synopsys Research, 2015

44. © 2016 Synopsys, Inc. 46
Design Enablement And Differentiation
Place & Route: Efficient Use Of Routing Resources
Number of Routing Violations Using  N-2 Routing Layers Vs.  N Routing Layers
Source: Synopsys Research, 2013.03 vs. 2010.03
0.0X
0.2X
0.4X
0.6X
0.8X
1.0X
1.2X
1.4X
D8 D9 D10 D2 D3

45. © 2016 Synopsys, Inc. 47
Design Enablement And Differentiation
Hybrid Emulation with Virtual Prototyping Enabled the Possibility to Validate
the Architectural “PP” Trade-Offs, and Create the Novel Architecture
Courtesy of SA Hwang & Denny Liu, MediaTek, 2015; Used by Permission

46. © 2016 Synopsys, Inc. 48
Design Enablement And Differentiation
Custom Layout: Visually Assisted Automation

47. © 2016 Synopsys, Inc. 49
Design Enablement And Differentiation
Place & Route + Custom Layout: Digital & A&M/S Co-Design
Source: G. Conti, STMicroelectronics, SNUG France 2012 (180 Nanometers, Mixed-Signal)
Place & Route
P&G
Custom Layout
Analog Routing
Place & Route
Detailed Routing

48. © 2016 Synopsys, Inc. 50
Test Coverage (%) Test Cycles (Kcycles)
Design Enablement And Differentiation
ATPG: Efficient Use Of Testing Resources
Scan Compression: Same Coverage, Less than 1% Area Overhead
Source: IDM, 2014 (180 Nanometers, Mixed Signal, Automotive)

49. © 2016 Synopsys, Inc. 51
Design Enablement And Differentiation
Synthesis-Based Logic BIST: 13 Cores, 5‰ Area Overhead per Core
97% Coverage, 4 Milliseconds TAT
Source: IDM, 2014 (130 Nanometers, Mixed Signal, Automotive)

50. © 2016 Synopsys, Inc. 52
Besides Hardware,… Tons Of [Embedded] Software…

51. © 2016 Synopsys, Inc. 53
Tomorrow Will Be Nothing Like Today!
Besides Hardware, [Embedded] Software…
Some Codebase Size Sample… at $10-20 per Line of Code
Source: www.informationisbeautiful.net, 2014; Synopsys Research, 2015

52. © 2016 Synopsys, Inc. 55
“The Cloud”
HW
SW
010011111
101010100
001001000
000100101
00111000101011110010100000010011111010011010011100010101111001010000001001111101001101
010011111
101010100
001001000
000100101
Big Data
01000100
10100001
01000010
01001011

53. © 2016 Synopsys, Inc. 56
“The Cloud”
HW
SW
010011111
101010100
001001000
000100101
00111000101011110010100000010011111010011010011100010101111001010000001001111101001101
010011111
101010100
001001000
000100101
Big Data
01000100
10100001
01000010
01001011
IoT:
Internet of Threats

54. © 2016 Synopsys, Inc. 57
“The Cloud”
HW
SW
010011111
101010100
001001000
000100101
00111000101011110010100000010011111010011010011100010101111001010000001001111101001101
010011111
101010100
001001000
000100101
Big Data
01000100
10100001
01000010
01001011
IoT:
Internet of Threats

55. © 2016 Synopsys, Inc. 58
Internet and WWW HW/SW DevicesStandalone SW Apps
Quality SecurityQuality
Quality Security
Safety
Rising Stakes in Software Industry

56. © 2016 Synopsys, Inc. 59
Checkpoints in
Supply Chain Management
Supply Chain Cyber Assurance:
Supplier Requirements
Checkpoints in
Software Development
Signoff
Software
Software

57. © 2016 Synopsys, Inc. 60
Signoff
SoftwareDefensics
Protocol Fuzzing
Test Advisor
Automated Test Optimization
Protecode
Software Composition Analysis
Coverity
Static Code Analysis
Seeker
Interactive App. Security Testing

58. © 2016 Synopsys, Inc. 61
Design Enablement And Differentiation
Testing Software for Defects that Could Lead to Crashes, Unexpected Behaviors,
Legal Liabilities, Security Breaches, System Failures & Vulnerabilities

59. © 2016 Synopsys, Inc. 62
Design Enablement & Differentiation
Testing Software for Defects that Could Lead to Crashes, Unexpected Behaviors,
Legal Liabilities, Security Breaches, System Failures & Vulnerabilities

60. © 2016 Synopsys, Inc. 64
 Performance
 Power
 Price
Smart
Drives
Silicon
Digital
Intelligence
Digital
Intelligence+
Digital
Intelligence++
HW
SWSW
HWHW
SW
Smart is Good… Smarter is Better!

61. © 2016 Synopsys, Inc. 65Source: EETAsia
March 2016
AlphaGo
vs
Go World Champion
4:1

62. © 2016 Synopsys, Inc. 66
Billions
“Smart” Everything
Changes Everything!
0%
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8%
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’85 ’90 ’95 ’00 ’05 ’10 ’15
??? ??? ???IoT
Phone Smartphone Tablet AppsMobility
PC Internet Networking Server “Cloud”Compute
Sensors HW/SW “DI”Smart

63. © 2016 Synopsys, Inc. 67
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
SW
HW
SW
HW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
Wearables Health Automotive
Smart
Cities
Finance
Industrial
Automation
Smart
Homes

64. © 2016 Synopsys, Inc. 68
Systemic
Complexity
Time
Smart
Safe
Secure

65. © 2016 Synopsys, Inc. 69

66. © 2016 Synopsys, Inc. 70
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
SW
HW
SW
HW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
HW
SW
Wearables Health Automotive
Smart
Cities
Finance
Industrial
Automation
Smart
Homes
Government
Mandates
SAE
Automotive

67. © 2016 Synopsys, Inc. 72
Next Generation
Process Technologies
Next Generation
Protocols
HW/SW
System Complexity
Emerging Standards by
Market Segment
USB 3.0 USB 3.1USB 2.0
Si
FinFET
Planar
IP
Complexity

68. © 2016 Synopsys, Inc. 73
Silicon-Proven FinFET IP
• 10-nm IP on
customer
silicon
• 7-nm IP tape-
outs in 2016!
Synopsys Successfully Tapes Out Broad IP Portfolio
for TSMC 10-nm FinFET Process
DesignWare IP Portfolio for TSMC 10-nm Process Includes USB, HSIC, PCI Express,
DDR, MIPI and Embedded Memories
MOUNTAIN VIEW, Calif., Sept. 17, 2015 /PRNewswire/ --
10/7nm
• Portfolio of
IP Proven on
16/14FF
• >50 test chip
tape-outs on
16nm/14nm
16/14nm
PCI Express 3.0 PCI Express 4.0PCI Express 2.0
DDR4USB 2.0 USB 3.1
HDMIMIPI SATA 6G
Source: velocitymicro, extremetech
Reversible

69. © 2016 Synopsys, Inc. 74
Functional Safety
Reliability
Quality Management
Synopsys Automotive-Grade IP
Meets Emerging Standards
DesignWare IP
Sensor & Control
Subsystem
ProcessorsInterfaces
Security Embedded Memories & Logic Libraries
Analog & NVM
ASIL B-D
ASIL Ready
DesignWare IP
ASIL Functional
Safety Certification
ARC EM SEP ASIL D
Embedded Memories ASIL D
LPDDR4 Controller (with external diagnostics) ASIL D
Star Memory System (SMS) ASIL D
Star Hierarchical System (SHS) ASIL D
Ethernet QOS ASIL B
HDMI In progress or planned
MIPI CSI-2/DSI In progress or planned
PCIe In progress or planned
Mobile Storage In progress or planned
USB In progress or planned
NVM In progress or planned
Sensor & Control Subsystem & Security IP In progress or planned
EV Vision Processors In progress or planned
… …

70. © 2016 Synopsys, Inc. 75
DesignWare®
Smart Data Fusion
IP Subsystem
< 7μW per MHz
in 40-nm process
Audio
Processing
Voice
Recognition
Facial
Recognition
Software (I/O drivers, host drivers, DSP functions, MWDT DSP Library)
Host Interface
I2C
UART
SPI
AHB Master/Slave
UART GPIO
ADC
I/F
I2C
APB
I/F
SPI
Peripheral Interface
ARC EM5/7/9/11D
Timers
Emb. ROM/SRAM
Emb.
SRAM
Execute Commit
Debug
IFQ
Interrupt
Controller
Direct
Mem. Port
D-Cache
I-Cache
SP/DP
FPU
mDMA
XY (EM9/11D)
DSP Pkg. (ARCv2DSPISA)
APEX
Accelerators
Fast Math
Accelerators
Crypto Pack
(AES/SHA/3DES)

71. © 2016 Synopsys, Inc. 76
… On Us!
00000 000 0 0000000000 00101000000 01001011111
0100100000010 010000011110001110101100000001
110100000010 10 111111100000100 0101 000000 01
0000 0 0000 00 00 0 00 001000010111100001011111
100001 01000011101100 0101 000000 01000 00 0 10
0 001000010111100001011111 0000 10 100010100 0
00000 000 0 0000000000 00101000000 01001011111
IDENTITY
Name: *************
Password: ********
00000 000 0 0000000000 00101000000 01001011111
0100100000010 010000011110001110101100000001
110100000010 10 111111100000100 0101 000000 01
0000 0 0000 00 00 0 00 001000010111100001011111
100001 01000011101100 0101 000000 01000 00 0 10
0 001000010111100001011111 0000 10 100010100 0
00000 000 0 0000000000 00101000000 01001011111
00000 000 0 0000000000 00101000000 01001011111
0100100000010 010000011110001110101100000001
110100000010 10 111111100000100 0101 000000 01
0000 0 0000 00 00 0 00 001000010111100001011111
100001 01000011101100 0101 000000 01000 00 0 10
0 001000010111100001011111 0000 10 100010100 0
00000 000 0 0000000000 00101000000 01001011111
IDENTITY
Name: *************
Password: ********
00000 000 0 0000000000 00101000000 01001011111
0100100000010 010000011110001110101100000001
110100000010 10 111111100000100 0101 000000 01
0000 0 0000 00 00 0 00 001000010111100001011111
100001 01000011101100 0101 000000 01000 00 0 10
0 001000010111100001011111 0000 10 100010100 0
00000 000 0 0000000000 00101000000 01001011111
Big Data
01000100
10100001
01000010
01001011
Big Data
Feeling: Expensive Feeling: Delighted

72. © 2016 Synopsys, Inc. 77
Design (And EDA!!!) Makes Everything Different!

73. © 2016 Synopsys, Inc. 78
EDA Advanced EDA does help accelerate the
adoption of design innovation
Design Is both the enabler, and the differentiator
Production
Capital, and labor do count less than inno-
vation, know-how, and trust
Closing Remarks
Industry
Is undertaking its 4th revolution, driven by
“electronification” & “siliconization”

74. Campinas, Brazil
May 18th, 2016
Obrigado!