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Integrity  Service  Excellence
Hybrid-Electric
Propulsion
Energy Tech 2015
30 Nov 2015
John Nairus
Chief Engineer
Power & Control Division
Aerospace Systems Directorate
DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ,
1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).
2
Power & Thermal – The Problem
• 6th Gen mission systems need
more electric power
– Advanced Radar systems
– Special Mission Loads (DEW, EA, EW)
• Power is increasingly flight critical
– 4th Gen  Flight control computer
– 5th Gen  Added actuation power
– 6th Gen  Mission systems
• More power equals more heat
– Advanced LO aircraft have limited
heat dissipation options
• Efficient engines provide less fuel for heat sink
• High power extraction could affect engine
operability
DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).
3
5th vs. 6th Gen Aircraft
• 5th Gen aircraft today have ~250KW installed
electrical power capability
• 6th Gen aircraft concepts desire 1000KW peak
Mission system duty cycles
are highly variable
6th Gen
Power for 1000 homes (6-10x)
Power for 150 homes
5th Gen
DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).
Turbo-Electric Efficiency & Weight
2015
Conventional
Turbo-Electric (2015 Technology)
vs
Propulsor Efficiency
Efficiency Improvements from
Boundary Layer Ingestion (drag/air
frame/engine integration)Conventional Propulsion System Efficiency = 39%
Turbo-Electric Propulsion System Efficiency (2015
SOTA) = 36% (Turbine * Electric * (Prop + BLI))
Weight of Conventional Propulsor (2015
SOTA) = ? lbs
Electrical Weight of Turbo-Electric Propulsor (2015
SOTA) = 75,000lbs
(Does not include
distribution wire weight,
circuit protection)
Notes:
- Turbo-Electric and conventional propulsion use 55% efficient turbine engine
- More-Electric secondary power will result in 3-5% improved aircraft fuel efficiency
vs. conventional secondary power regardless of propulsion system (not included in
above propulsion efficiency calculations)
- High voltage distribution voltage/wire weight for aircraft still needs to be
addressed
assume 1lb thrust = 1hp
DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015). 4
5
Turbo-Electric Efficiency & Weight
Future Example
Turbo-Electric (Future Technology)
Propulsor Efficiency
Efficiency Improvements from
Boundary Layer Ingestion (drag/air
frame/engine integration)Conventional Propulsion System Efficiency = 39%
Turbo-Electric Propulsion System Efficiency (2015
SOTA) = 46% (Turbine * Electric * (Prop + BLI))
Weight of Conventional Propulsor (2015
SOTA) = ? lbs
Electrical Weight of Turbo-Electric Propulsor (2015
SOTA) = 18,750lbs
(Does not include
distribution wire weight,
circuit protection)
Notes:
- Turbo-Electric and conventional propulsion use 55% efficient turbine engine
- More-Electric secondary power will result in 3-5% improved aircraft fuel efficiency
vs. conventional secondary power regardless of propulsion system (not included in
above propulsion efficiency calculations)
- High voltage distribution voltage/wire weight for aircraft still needs to be
addressed
Conventional
vs
assume 1lb thrust = 1hp
DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).
6
Thoughts…
• “Hybrids Always Win”
– Richard Quigley, Director, Propulsion Directorate, Air Force Research Laboratory, circa 1999
• Turbo-Electric propulsion includes gas turbine engines
• Trade studies must look at total aircraft, not just
propulsion system (i.e. thermal management)
• Hybrid/turbo-electric propulsion is being pursued for
unmanned aircraft
– Fuel cells, batteries, motors, engines, turbo-generators
• Challenges: Megawatt-class aircraft power systems vs.
conventional and more electric
– Size/weight/cost/reliability
– Scale-up of unmanned hybrid/turbo-electric to commercial aircraft
(technical and cultural)
DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).

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John Nairus: Hybrid-Electric Propulsion

  • 1. 1 Integrity  Service  Excellence Hybrid-Electric Propulsion Energy Tech 2015 30 Nov 2015 John Nairus Chief Engineer Power & Control Division Aerospace Systems Directorate DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).
  • 2. 2 Power & Thermal – The Problem • 6th Gen mission systems need more electric power – Advanced Radar systems – Special Mission Loads (DEW, EA, EW) • Power is increasingly flight critical – 4th Gen  Flight control computer – 5th Gen  Added actuation power – 6th Gen  Mission systems • More power equals more heat – Advanced LO aircraft have limited heat dissipation options • Efficient engines provide less fuel for heat sink • High power extraction could affect engine operability DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).
  • 3. 3 5th vs. 6th Gen Aircraft • 5th Gen aircraft today have ~250KW installed electrical power capability • 6th Gen aircraft concepts desire 1000KW peak Mission system duty cycles are highly variable 6th Gen Power for 1000 homes (6-10x) Power for 150 homes 5th Gen DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).
  • 4. Turbo-Electric Efficiency & Weight 2015 Conventional Turbo-Electric (2015 Technology) vs Propulsor Efficiency Efficiency Improvements from Boundary Layer Ingestion (drag/air frame/engine integration)Conventional Propulsion System Efficiency = 39% Turbo-Electric Propulsion System Efficiency (2015 SOTA) = 36% (Turbine * Electric * (Prop + BLI)) Weight of Conventional Propulsor (2015 SOTA) = ? lbs Electrical Weight of Turbo-Electric Propulsor (2015 SOTA) = 75,000lbs (Does not include distribution wire weight, circuit protection) Notes: - Turbo-Electric and conventional propulsion use 55% efficient turbine engine - More-Electric secondary power will result in 3-5% improved aircraft fuel efficiency vs. conventional secondary power regardless of propulsion system (not included in above propulsion efficiency calculations) - High voltage distribution voltage/wire weight for aircraft still needs to be addressed assume 1lb thrust = 1hp DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015). 4
  • 5. 5 Turbo-Electric Efficiency & Weight Future Example Turbo-Electric (Future Technology) Propulsor Efficiency Efficiency Improvements from Boundary Layer Ingestion (drag/air frame/engine integration)Conventional Propulsion System Efficiency = 39% Turbo-Electric Propulsion System Efficiency (2015 SOTA) = 46% (Turbine * Electric * (Prop + BLI)) Weight of Conventional Propulsor (2015 SOTA) = ? lbs Electrical Weight of Turbo-Electric Propulsor (2015 SOTA) = 18,750lbs (Does not include distribution wire weight, circuit protection) Notes: - Turbo-Electric and conventional propulsion use 55% efficient turbine engine - More-Electric secondary power will result in 3-5% improved aircraft fuel efficiency vs. conventional secondary power regardless of propulsion system (not included in above propulsion efficiency calculations) - High voltage distribution voltage/wire weight for aircraft still needs to be addressed Conventional vs assume 1lb thrust = 1hp DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).
  • 6. 6 Thoughts… • “Hybrids Always Win” – Richard Quigley, Director, Propulsion Directorate, Air Force Research Laboratory, circa 1999 • Turbo-Electric propulsion includes gas turbine engines • Trade studies must look at total aircraft, not just propulsion system (i.e. thermal management) • Hybrid/turbo-electric propulsion is being pursued for unmanned aircraft – Fuel cells, batteries, motors, engines, turbo-generators • Challenges: Megawatt-class aircraft power systems vs. conventional and more electric – Size/weight/cost/reliability – Scale-up of unmanned hybrid/turbo-electric to commercial aircraft (technical and cultural) DISTRIBUTION F. Further dissemination only as directed by AFRL/RQQ, 1950 Fifth Street, WPAFB, OH 45433-7251 (Nov 2015).