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NOMAN Weaving MILLS Ltd.
PRESENTATION on
INDUSTRIAL VISIT
at
Submitted By
Name ID
Mushfiquer Alam TE-1808101
Md.Mehedi Hassan TE-1808102
Hassibul Hossain TE-1808103
Md.Shahriyar Hossain TE-1808104
Faishal Ahamed TE-1808105
Contents
INTRODUCTION
AIM OF THE INDUSTRIAL VISIT
PROFILE OF THE COMPANY
MANUFACTURING PRODUCTS OF THE COMPANY
BUYER OF THE COMAPNY
RAW MATERIALS USED IN THE COMAPNY
MACHINERIES USED TO MANUFACTURE PRODUCT
PROCESSES USED TO MANUFACTURE PRODUCT
INSPECTION
UTILITES USED IN THE INDUSTRY
CONCLUSION
Introduction
• Noman Group is one of the largest Bangladeshi conglomerates in the
textiles & garments sector.
• Noman Weaving mills ltd. is a well known woven fabric manufacturer
in Bangladesh to major industrial & retail buyers around the world.
• Industrial visit at Noman Weaving mills ltd. provided us the
opportunity to gather practical knowledge about different range of
products, machineries and processes.
Factory Location
Aim of the Industrial Visit
The main purpose is to know about the difference between the theoretical
and practical Knowledge.
To familiar with industrial environment of a textile industry.
To familiar with different machines of the industry.
To observe the process of making different type of woven fabrics.
To observe the process sequences of weaving manufacturing in the industry.
Profile of the Company
FACTORY
NAME:
Noman
Weaving
Mills Ltd.
Location
:
Mawna,
Sreepur,
Gazipur.
Floor
Space:
38876 Sft
Production
Capacity:
1404000
m/month
Main
Product:
Grey
Fabric,
Check
Fabric,
Twill
Fabric,
Fancy
Fabric
Total
Manpower:
1200
(Approx)
Main
Market:USA,
UK,EU,Canada
Factory organogram
Manging Director
Director
Executive Director
Chief Executive Officer
Senior General Manager
General Manager
Assistant General Manager
Deputy General Manager
Senior Manager
Manager
Assitant Manager
Senior Executive
Executive Production Officer
Raw materials used to manufacture product
Sizing material
Yarn
name
Cotton
yarn
Polyester
yarn
Blended
yarn
Yarn
type
Dyed
Yarn
Double Yarn
Local Yarn
Kollatex 05
Poly Vinyl
Alcohol
Tape
Pinitex
Pentrose 50
Glysofill
Soft
Yarn
Manufacturing Products of the company
Denim
fabric
Twill
fabric
Grey
fabric
Check
fabric
Stripe
fabric
Buyers of the company
Processes used to manufacture products
Yarn from
inventory
Winding
Warping
sizing
Winding on
weavers beam
DrawingDenting
Looming
Weaving
Inspection
Storing
Winding
Winding is the process of transferring yarns from ring,bobbin,hank etc into a suitable
package
Machine name: Cone Winding Machine
Origin :China
Model :GA014MD-120
Spindle: 120
Input :Cone
Output: Cone
The parallel winding of warp ends from many winding packages onto a
common package is called warping.
Types of warping:
Sectional warping
Direct warping
Warping
Direct Warping
It is use to produce common fabrics in large qualities.
Machine name: Hocoba
Origin: Switzerland
Creel Capacity:720
R.P.M:800max(used 400)
Yarn Used:16Ne-100Ne
Input: Cone
Output: Warpers beam
Sectional warping
Machine name: Benniger Supertonic Warping
machine
Origin: Switzerland
Model: 108Ex-S1-S
R.P.M:800max(used 200-300)
Input:cone
Output:Warpers beam
It is use to produce multicolored & fancy fabric
Sizing
The process of applying a protective adhesive coating upon the warp
yarns surface is called sizing
Machine name: Karl Mayer Rotor Sizing
machine
Origin: Germany
Creel Capacity:20
Sizing Box:2
Dryer System: Multi Cylinder Dryer
No. of Cylinder:14
Input : Warpers beam
Output: Weavers beam
Drawing
It is the process of inserting warp ends through the heald eye.
Drawing
 To prepare the healdshaft early
 To reduce process time
•
LOOM’S
Different Types Of Looms
Used inNOMAN WEAVING MILLS
M/C Name: Toyota Air Jet Loom
Origin : Japan
Frame Capacity:6
R.P.M :400-700
Input : Weavers Beam(yarn)
Output : Woven Fabric
Air Jet
Picanol
M/C Name: Picanol Rapier Loom
Origin : Belgium
Frame Capacity:20
R.P.M :380-400
Input : Weavers Beam(yarn)
Output : Woven Fabric
The process of producing a fabric by interlacing warp and weft threads is known
as weaving
Mechanism of Weaving Process:
Weaving
(Ⅰ). Primary mechanisms
(Ⅱ).Secondary mechanisms
(Ⅲ).Auxililary mechanisms
Inspection
Checking the fabric to find faults
Four point checking system
Fabric Faults
Knot Dropped Picks
SlubBroken Picks
Maintenance
The main purpose of regular maintenance is to ensure that all
equipment required for production is operating at 100% efficiency at
all times.
Types of Maintenance:
(Ⅰ).Reactive Maintenance
(Ⅱ).Periodic Maintenance
(Ⅲ).Proactive Maintenance
Utilities used in the industry
Natural gas generator
Compressor
Chiller
Boiler
Power Plant
Store & Inventory Control
Inventory control is important to maintaining the right balance of stock in warehouses.
Conclusion
• It was a great opportunity for us to visit Noman Textile Mills
Ltd
• It helps us to know briefly about weaving process.
• We Would like to thank all the teachers who guide us through
the visit.
• This visit gave us such a valuable knowledge & we hope for
more opportunity to gather such practical knowledge.
Thank
You
Best
Source
of
Knowledge
is
Experience

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Noman Weaving Mills Ltd Industrial Report by Md.Mehedi Hassan Rifat

  • 1. NOMAN Weaving MILLS Ltd. PRESENTATION on INDUSTRIAL VISIT at
  • 2. Submitted By Name ID Mushfiquer Alam TE-1808101 Md.Mehedi Hassan TE-1808102 Hassibul Hossain TE-1808103 Md.Shahriyar Hossain TE-1808104 Faishal Ahamed TE-1808105
  • 3. Contents INTRODUCTION AIM OF THE INDUSTRIAL VISIT PROFILE OF THE COMPANY MANUFACTURING PRODUCTS OF THE COMPANY BUYER OF THE COMAPNY RAW MATERIALS USED IN THE COMAPNY MACHINERIES USED TO MANUFACTURE PRODUCT PROCESSES USED TO MANUFACTURE PRODUCT INSPECTION UTILITES USED IN THE INDUSTRY CONCLUSION
  • 4. Introduction • Noman Group is one of the largest Bangladeshi conglomerates in the textiles & garments sector. • Noman Weaving mills ltd. is a well known woven fabric manufacturer in Bangladesh to major industrial & retail buyers around the world. • Industrial visit at Noman Weaving mills ltd. provided us the opportunity to gather practical knowledge about different range of products, machineries and processes.
  • 6. Aim of the Industrial Visit The main purpose is to know about the difference between the theoretical and practical Knowledge. To familiar with industrial environment of a textile industry. To familiar with different machines of the industry. To observe the process of making different type of woven fabrics. To observe the process sequences of weaving manufacturing in the industry.
  • 7. Profile of the Company FACTORY NAME: Noman Weaving Mills Ltd. Location : Mawna, Sreepur, Gazipur. Floor Space: 38876 Sft Production Capacity: 1404000 m/month Main Product: Grey Fabric, Check Fabric, Twill Fabric, Fancy Fabric Total Manpower: 1200 (Approx) Main Market:USA, UK,EU,Canada
  • 8. Factory organogram Manging Director Director Executive Director Chief Executive Officer Senior General Manager General Manager Assistant General Manager Deputy General Manager Senior Manager Manager Assitant Manager Senior Executive Executive Production Officer
  • 9. Raw materials used to manufacture product Sizing material Yarn name Cotton yarn Polyester yarn Blended yarn Yarn type Dyed Yarn Double Yarn Local Yarn Kollatex 05 Poly Vinyl Alcohol Tape Pinitex Pentrose 50 Glysofill Soft Yarn
  • 10. Manufacturing Products of the company Denim fabric Twill fabric Grey fabric Check fabric Stripe fabric
  • 11. Buyers of the company
  • 12. Processes used to manufacture products Yarn from inventory Winding Warping sizing Winding on weavers beam DrawingDenting Looming Weaving Inspection Storing
  • 13. Winding Winding is the process of transferring yarns from ring,bobbin,hank etc into a suitable package Machine name: Cone Winding Machine Origin :China Model :GA014MD-120 Spindle: 120 Input :Cone Output: Cone
  • 14. The parallel winding of warp ends from many winding packages onto a common package is called warping. Types of warping: Sectional warping Direct warping Warping
  • 15. Direct Warping It is use to produce common fabrics in large qualities. Machine name: Hocoba Origin: Switzerland Creel Capacity:720 R.P.M:800max(used 400) Yarn Used:16Ne-100Ne Input: Cone Output: Warpers beam
  • 16. Sectional warping Machine name: Benniger Supertonic Warping machine Origin: Switzerland Model: 108Ex-S1-S R.P.M:800max(used 200-300) Input:cone Output:Warpers beam It is use to produce multicolored & fancy fabric
  • 17. Sizing The process of applying a protective adhesive coating upon the warp yarns surface is called sizing Machine name: Karl Mayer Rotor Sizing machine Origin: Germany Creel Capacity:20 Sizing Box:2 Dryer System: Multi Cylinder Dryer No. of Cylinder:14 Input : Warpers beam Output: Weavers beam
  • 18. Drawing It is the process of inserting warp ends through the heald eye. Drawing  To prepare the healdshaft early  To reduce process time •
  • 19. LOOM’S Different Types Of Looms Used inNOMAN WEAVING MILLS
  • 20. M/C Name: Toyota Air Jet Loom Origin : Japan Frame Capacity:6 R.P.M :400-700 Input : Weavers Beam(yarn) Output : Woven Fabric Air Jet
  • 21. Picanol M/C Name: Picanol Rapier Loom Origin : Belgium Frame Capacity:20 R.P.M :380-400 Input : Weavers Beam(yarn) Output : Woven Fabric
  • 22. The process of producing a fabric by interlacing warp and weft threads is known as weaving Mechanism of Weaving Process: Weaving (Ⅰ). Primary mechanisms (Ⅱ).Secondary mechanisms (Ⅲ).Auxililary mechanisms
  • 23. Inspection Checking the fabric to find faults Four point checking system
  • 24. Fabric Faults Knot Dropped Picks SlubBroken Picks
  • 25. Maintenance The main purpose of regular maintenance is to ensure that all equipment required for production is operating at 100% efficiency at all times. Types of Maintenance: (Ⅰ).Reactive Maintenance (Ⅱ).Periodic Maintenance (Ⅲ).Proactive Maintenance
  • 26. Utilities used in the industry Natural gas generator Compressor Chiller Boiler Power Plant
  • 27. Store & Inventory Control Inventory control is important to maintaining the right balance of stock in warehouses.
  • 28. Conclusion • It was a great opportunity for us to visit Noman Textile Mills Ltd • It helps us to know briefly about weaving process. • We Would like to thank all the teachers who guide us through the visit. • This visit gave us such a valuable knowledge & we hope for more opportunity to gather such practical knowledge.