Mais conteúdo relacionado Semelhante a Digital Manufacturing (20) Digital Manufacturing2. Axcend is…
“a global business entity focusing on enterprise
manufacturing IT solutions…”
Global Business Entity Focusing on Manufacturing IT Domain
JV with a Leading North American IT Business Group - Acrodex
Amongst the first few globally, to have been benchmarked with CMMI Level 3
& ISO 9001:2000 for Industrial Automation, IT & their converging hybrid
processes
Serving Clients Since 2001: 40+ Customers, 100+ Projects & 120+ Employees
Value Added Resellers for Leading Vendors
QAD - ERP Solutions
Siemens PLM - PLM, PDM & DM Solutions
© Axcend Automation & Software Solutions
3. Global Delivery Model
Axcend’s core competency in Industrial Automation & Software
Solutions for the Manufacturing domain enable us to have a customized
business delivery model
Off-Shore
On-Site Multi-Site Development Off-Shore
Centre
Customer Customer/Axcend Dedicated Shared Axcend
Location
Premises Premises Axcend Facility Facility
Customer/Axcend
Project Customer/Axcend Axcend Axcend
Off-Site/Axcend
Team
Dedicated to Dedicated to Dedicated to Multiple
Allocation Customer Customer Customers
Customer
© Axcend Automation & Software Solutions
4. Industry Focus
Discrete Manufacturing
• Automotive
• FMCG
• Engineering
Batch Processing
• Food & Beverage
• Pharmaceuticals
Continuous Processing
• Petrochemicals
• Oil & Gas
Utilities
• Power Generation, Transmission & Distribution
• Water & Waste Water
Independent Services Providers
© Axcend Automation & Software Solutions
5. Automation Systems
PLC / SCADA
• Siemens
• Allen Bradley
• Rockwell PLM Technologies
• GE Fanuc • NX, Solid Edge
• ABB •Teamcenter Programming
• CiTect • Plant Simulation Languages
• Mitsubishi • FCAD • Ladder Logic
• Honeywell • FFlow • SFC Databases
• VIPA • mEngineering • FBD • Oracle
• LabView • MS SQL Server
• Schneider MES Integrated • MS Access
• Wonderware • Tecnomatix Development
Environment (IDE) Configuration
• Visual Basic Management Tools
• C, C++ • MS Visual SourceSafe
• MS Visio
© Axcend Automation & Software Solutions
6. Axcend Value Offerings
We can support you in providing solutions in the following areas;
PLM Solutions OEE & MES Solutions
Development Support for
Product Development Support
Automation Systems
Testing & Validation Services
© Axcend Automation & Software Solutions
7. PLM Solutions
OPEN Software Tools
Mid-Market Portfolio
© Axcend Automation & Software Solutions
8. PLM Solutions
Teamcenter is the core enabler of a PLM centric solution that reconciles shop-floor
events with business execution process.
© Axcend Automation & Software Solutions
9. PLM Solutions
Factory Planning
Capacity Expansion & Validation
Capacity & Process Optimization
Improved Resources Utilization
Manufacturing Planning Improvements
Manufacturing Time & Cost Reductions
Process & Work Cell Simulation
© Axcend Automation & Software Solutions
10. OEE & MES Solutions
AxOEE Solutions
• Manual / Automated Data Collection
• Plant Wide Connectivity
• Downtime Analysis
• Enterprise Connectivity (ERP/MES)
• Time Line Event Viewer
• Operator Asset Dashboard
• Advanced Reporting Options with Graphical Representation
MES Solutions
• WIP Tracking
• Performance Metrics Management
• Traceability & Product Genealogy
• Production, Operations & Maintenance Scheduling
• Third Party Integration & Web Connectivity
© Axcend Automation & Software Solutions
11. Development Support for Automation
Systems
Engineering Services for PLC/SCADA/DCS Programming
Automation Application Integration to third party
products
Field implementation support for modifications in plant
control hardware / software to suit the product schema
© Axcend Automation & Software Solutions
12. Product Development Support
New Product Development
HMI / MES Modules
Programming Tools
FDT / DTM Configurators
Product Re-Engineering
Migration & Reverse Engineering
© Axcend Automation & Software Solutions
13. Testing & Validation Services
Functionality & Regression Testing for
Automation/Software Products
Platform Compliance Testing
Device Library & DTM Testing
Testing facilities for Control System Integration
© Axcend Automation & Software Solutions
14. OEM Experience
Strategic Partnership with leading Automation OEMs
Few of the projects executed include;
Control Language Translator
Graphic Engine Migration
Device Integration Package
Device Type Manager
Regression Testing for Field Device Integrators
Asset Monitor Package
Localization of SCADA Portal
Testing & Validation of Energy Management Software
Enhancements of Configuration Tools for Industrial
Communication
In-house System Process Validation for clients
Association for more than 4 years
Completed 400 man months of service
© Axcend Automation & Software Solutions
15. Automation Case Studies
Project Title Description Client & Place
3D Simulation Development of 3D Cell Simulation for plant Engineering MNC
layout
Energy Development & Implementation of an Energy Engineering MNC
Management Management System
System
PLM Teamcenter Integration of external applications & Leading Software MNC
Customization customization of Teamcenter using C++ & Java
platform
PLC Program Re-engineering & migration services for a set of Engineering MNC
Migration processors from one platform to another
Dynamometer Test Consultancy & development services for a test Leading OEM who make
Rig Management rig system to implement a new technology called Special Purpose Machines
System “Electrical Inertia Simulation”
Alarm & Event Development of an Enterprise Historian Engineering MNC in the
Management Power Distribution Sector
Curing System for Development of SCADA based Automation MNC in Wind Energy
Wind Blades System Sector
HVAC System Development of a system with Multi vendor Engineering MNC
connectivity
© Axcend Automation & Software Solutions
16. Automation Case Studies
Dynamometer Test Rig Management System
Client Profile Industry: Automotive
OEM in Machinery for Automotive Line
Issues Faced by the Client
The existing mechanical fixtures in dynamometer test rigs were
cumbersome due to large size. Global competitors already had
more sleek & technologically superior approach.
Axcend Solution
An electrical simulation model with control & software
application.
Development of Algorithms for electrical simulation
Compatible control software application for electrical
simulation
Engineering design for instrumentation system &
upgradation of the control system
Business Benefits
Reduction in production cost of dynamometer
Stable control system and better operating facilities for
the dynamometer
Easy in handling market competition
© Axcend Automation & Software Solutions
17. Automation Case Studies
Alarm & Event Management
Client Profile Industry: Power
A Leading Power Distribution Company
Issues Faced by the Client
Multiple information from the substation was in isolation.
Node 1 Node 2 N
The client intended to have an integrated approach for
alarm management.
Axcend Solution
Redundant network of RTU’s onFiber
MB300
Link
An integrated approach to provide Alarm & Event
Management solution based on ABB – Enterprise
Historian was architected
Centralized alarm & events station with capability to HMI HMI
view multiple information 1 2 Alarms & Event
Business Benefits Enterprise Historian
Data collection from multiple networks
Automated reports distribution Clients: Data Direct &
Provision of Historical & Real time trends Display Trends
Integration of plant data to SAP
© Axcend Automation & Software Solutions
18. Automation Case Studies
Energy Management System
Client Profile Industry: Power
Engineering MNC
Issues Faced by the Client
To design, develop & implement an EMS for their end client
(cement plant).
Axcend Solution
Configuration of Application logic in the Proprietary
system for the Maximum load demand, Grid Control,
Load /PF Control Trending, etc.
Development and Configuration of database of the
Client’s Proprietary application at the plant, as per the end
client requirements
Business Benefits
Improved monitoring of real-time Energy parameters
Better control over Circuit Breakers
© Axcend Automation & Software Solutions
19. Automation Case Studies
Curing System For Wind Blades
Client Profile Industry: Utilities
MNC in Wind Energy Sector
Issues Faced by the Client
A major wind energy company was looking for an
indigenous solution that replaced the imported PC
based control system with frequent failures.
Axcend Solution
Distributed I/O network using Profibus
SCADA with user friendly GUIs for monitoring, control &
alarm annunciation
Support recipes that also allows manual setting of
temperature set points for individual loops
Business Benefits
Rugged & Scalable design
Real time monitoring & control of the process through
“easy to operate” SCADA system
© Axcend Automation & Software Solutions
20. Automation Case Studies
PLC Program Migration
Client Profile Industry: OEM
Engineering MNC, Global Centre
Issues Faced by the Client
With technology becoming advanced everyday, replacement of the old
systems becomes inevitable. The client intended to change their existing
set of processors from one platform to the other with minimal changes in
associated hardware/software systems.
Axcend Solution
Migration of the functionalities from one platform to the other with
little
Re-engineering, which had one-to-one logic mapping from GE Fanuc
90/30 to ABB’s 800M controller
Business Benefits
Avoids the expense, downtime and lost production of implementing
an entire new system
Experience in multiple platforms ensures easy migration
© Axcend Automation & Software Solutions
21. Automation Case Studies
SCADA Cell Monitoring System
Client Profile Industry: Chemical
MNC serving the Chemical Industry
Issues Faced by the Client
The end–user had a challenge with frequent short circuits
of the anode & cathode during the electrolysis process.
This process was for a copper purification line.
Axcend Solution
Monitoring the electrolysis voltages of each cell to
prevent short circuit
Real time client / server architecture
Business Benefits
Prevented the total blackout of the system
Unparallel systems scalability
Increased data integrity & greater operator
accountability
Reduced downtime of the process
© Axcend Automation & Software Solutions
22. Team Profile
50 member team with average experience
of 3+ years
Projects executed from Axcend as well as
onsite
Expertise in software development for
PLC/SCADA/HMI, MES & PLM technologies
Experienced in presales support, client
interaction, etc
© Axcend Automation & Software Solutions
23. THANK
YOU..!
© Axcend Automation & Software Solutions
Notas do Editor Requirements gathering & analysis Design, Development & Testing of software applications for the specific project requirement The UGS vision is to bridge these gaps by facilitating PLM integration via the Teamcenter Manufacturing Backbone. The backbone will act as a bridge in the current PLM gaps by enabling a collaborative environment with other PLM applications along with enterprise integration with business applications, such as ERP. By taking this path, the shop floor becomes an integral part of the PLM process and removes the barriers to achieving greater levels of innovation.