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Pneumator
Pressure calibrator and measuring instrument
Full versatility for industrial requirements
In industrial practice, the precision of the measurement tech-
nology used is of increasing significance. This is especially
the case where the accuracy of the measuring instruments is
tested: in calibration. However, not all pressure or differential
pressure calibrations can be carried out in a laboratory – the
deinstallation of the test object is often not possible, for in-
stance. The Pneumator fulfils both requirements: it can be used
not only for stationary applications (in a laboratory), but also as
a mobile calibrator. In addition to this, it also serves as a preci-
sion measuring instrument on site, combining highest accuracy
with reliable battery operation.




                  Laboratory                             Cleanroom           Air conditioning      Process




                  rP         P                           rP                   v                    P




               Pneumator as a                          Pneumator as a
               stationary calibrator                   mobile calibrator or mobile measuring instrument
Application example: differential pressure calibration
The demands placed on the accuracy of measured differential
pressure values are constantly increasing. In calibration, this
means that highly accurate measuring instruments need to be
tested – and for this purpose, the accuracy of the calibrator
must be higher still. The Pneumator offers this accuracy, in
stationary as well as in mobile calibration applications. It serves
simultaneously as a reference measuring instrument (with who-
se value the test object is compared). The pressure value of the
internal pump is regulated quickly and accurately.




Stationary or mobile calibrator


    [hPa]




                              Delta-P




    0

              Pneumator
              = calibrator
              + reference




                    Test equipment Delta-P
Relative pressure measurement or calibration
While the accuracy requirements for the measurement of high
relative pressures (for example in compressed air systems) are
usually comparatively slight, low positive pressures are more re-
levant to quality. For example, gloveboxes (isolators) must have
a certain positive pressure over the surrounding room in order
to prevent contamination. Exact positive pressures are also
often of great significance in technical apparatus in medicine. In
this field too, the Pneumator proves itself as a versatile labo-
ratory or mobile calibrator, or as a mobile precision measuring
instrument.




Stationary or mobile calibrator/mobile measuring instrument


    [hPa]

                            P rel.
                  pos.

    pamb
                           neg.

    0

             Pneumator                                               Pneumator
             = measuring                                             = calibrator
               instrument                                            + reference




                                                                                    Test equipment
Application example: differential pressure/flow and velocity measurement

Differential pressure measurements on cleanroom filters as
well as cleanroom positive pressure measurements place high
demands on the stability of the measurement, which must also
run accurately and quickly. In critical air conditioning applications,
it must be ensured that at the same time, the flow velocity and
volume flow in the air duct meet requirements. For these mea-
surements, the Pneumator has a “measurement mode”, in which
the precise measurement value is displayed directly in the desired
pressure, flow velocity or volume flow unit. This is carried out at
the highest level of mobility – the high-performance rechargeable
battery allows 8 hours of use without mains supply.




Mobile measuring instrument


    [hPa]




                               Delta-P




    0

              Pneumator                                                  Pneumator
              = measuring                                                = measuring                 m/s
                instrument                                                 instrument




            Cleanroom 1           Cleanroom 2                                           Pitot tube
Long-term stable and overload-safe
                                                                   Inductive sensor
                                                                   The differential pressure sensor of the Pneumator operates
                                                                   completely free of friction and wear. In the centre of the con-
                                                                   centrically corrugated copper-beryllium membrane is a core,
                                                                   magnetized on both sides. Its displacement causes a highly
                                                                   sensitive alteration of the inductivities of the coils L1 and L2.
                                                                   This allows even the slightest pressure differences in the sub-
                                                                   Pascal range to be recorded. Automatically controlled magnetic
                                                                   valves ensure that excellent zero point stability is present at all
                                                                   times. At the same time, these valves prevent damage due to
                                                                   overload, by disconnecting the measuring cell from the over-
                                                                   pressure within seconds.




         P1              L1




                                            L2         P2                Zero point stability           Overload-proof




Ordering information
Pneumator               1 hPa                          0519.0816    Optimum mobility in
                        10 hPa                         0519.0817    transport case 0519.0849
                        100 hPa                        0519.0818
                        1000 hPa                       0519.0819
Accessory               transport case                 0519.0849
                        ISO calibration certificate,   0520.0025
                        5 points
                        DKD calibration certificate    0520.0215
                        max. 11 points
Included in delivery:   wide-range mains unit and
                        1m hose
Versatile, precise, mobile
                                                                 • Use as calibrator or measuring instrument
                                                                 • Highest accuracy even in lower Pa range
                                                                 • Long-term battery operation for mobile applications
                                                                 • High zero point stability due to automatic adjustment
                                                                 • Fast provision of differential and and relative pressures
                                                                 	 in calibration mode
                                                                 • Programmable pressure sequences
                                                                 • Wide selection of pressure, volume flow and
                                                                 	 flow velocity units
                                                                 • Menu German/English




Specifications
Measuring range/Pressure    4 types (1, 10, 100, 1000 hPa)       Storage temperature range     -10°..+70°C
range
                                                                 Usable pressure and           -10...110%
Measurement principle       inductive differential pressure      measurement range
                            measurement
                                                                 Specified pressure and        0...100%
Operating modes             Calibration (manually or with pro-   measurement range
                            grammed sequences), Measuring
                                                                 Overpressure                  When exposed to overpressures
                            (Pressure, velocity, volume flow),
                                                                 protection                    higher than 125% of range, the
                            Zeroing, Venting, Pressure-Tight-
                                                                                               internal reference sensor is sepa-
                            ness test
                                                                                               rated from pressure and vented
Measurement inaccuracy      0,3% of scale ± 1 Digit
                                                                 Pressure units                Pa, kPa, hPa, bar, mbar, psi,
                            (Measurement range 1 hPa)
                                                                                               inH2O, inHg, mmHg, Torr
                            0,1% of scale ± 1 Digit
                            (Measurement range 10, 100,          Velocity/volume               m/s, km/h, fpm, mph, m3/h, l/s,
                            1000 hPa)                            flow units                    lpm, cfm
Linearity                   0,2% of scale ± 1 Digit              Media                         Air, non-aggressive, non-corrosive
                            (Measurement range 1 hPa)                                          gases
                            0,1% of scale ± 1 Digit              Pressure connection           6,6x11 mm (hoses D=6 mm)
                            (Measurement range 10, 100,
                            1000 hPa)                            Supply                        24VDC/1A
                                                                                               internal accumulator, charges
Hysteresis                  0,1% v. E. max.                                                    automatically upon net supply
                                                                                               · Type: Lithium-Manganese
Temperature drift           Zero point: 0,03% of scale/K
                                                                                               · minimum use: 8h
int. reference sensor       (0% by zero point adjustment)
                            Span: 0,03% of scale/K               Interface                     USB
Zero point adjustment       automatic (at settable intervals),   Measures                      Dimensions without handle :
                            manual (ZERO button)                                               (HxWxD) 102,6 mm x 257 mm x
                                                                                               271 mm
Long-term stability         0,5% of scale per year (max.)
                                                                 Weight                        4,6 kg
Working temperature range   +10°...+40°C
industrial services




Dimensional drawing
                                                      257 (depth: 271)




                                                                                            industrial services


                     +




                                                                                   
                                                                    MENU             UP
102,6




                                                                                               
               PRESSURE                                             LEAK
                                                                             0%    OK         100%        I/O



                     -


                                                                                   
                                                                                     DOWN
                                                                    ZERO



              Pneumator – mobile pressure generator




             Pressure             LCD display           Menu    Leak-     Zeroing Multifunction         On/Off
             connections                                        tightness         buttons/Enter
                                                                test




                                                                                                                  0981.5194/PC/len/03.2009

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Testo - Pneumator

  • 2. Full versatility for industrial requirements In industrial practice, the precision of the measurement tech- nology used is of increasing significance. This is especially the case where the accuracy of the measuring instruments is tested: in calibration. However, not all pressure or differential pressure calibrations can be carried out in a laboratory – the deinstallation of the test object is often not possible, for in- stance. The Pneumator fulfils both requirements: it can be used not only for stationary applications (in a laboratory), but also as a mobile calibrator. In addition to this, it also serves as a preci- sion measuring instrument on site, combining highest accuracy with reliable battery operation. Laboratory Cleanroom Air conditioning Process rP P rP v P Pneumator as a Pneumator as a stationary calibrator mobile calibrator or mobile measuring instrument
  • 3. Application example: differential pressure calibration The demands placed on the accuracy of measured differential pressure values are constantly increasing. In calibration, this means that highly accurate measuring instruments need to be tested – and for this purpose, the accuracy of the calibrator must be higher still. The Pneumator offers this accuracy, in stationary as well as in mobile calibration applications. It serves simultaneously as a reference measuring instrument (with who- se value the test object is compared). The pressure value of the internal pump is regulated quickly and accurately. Stationary or mobile calibrator [hPa] Delta-P 0 Pneumator = calibrator + reference Test equipment Delta-P
  • 4. Relative pressure measurement or calibration While the accuracy requirements for the measurement of high relative pressures (for example in compressed air systems) are usually comparatively slight, low positive pressures are more re- levant to quality. For example, gloveboxes (isolators) must have a certain positive pressure over the surrounding room in order to prevent contamination. Exact positive pressures are also often of great significance in technical apparatus in medicine. In this field too, the Pneumator proves itself as a versatile labo- ratory or mobile calibrator, or as a mobile precision measuring instrument. Stationary or mobile calibrator/mobile measuring instrument [hPa] P rel. pos. pamb neg. 0 Pneumator Pneumator = measuring = calibrator instrument + reference Test equipment
  • 5. Application example: differential pressure/flow and velocity measurement Differential pressure measurements on cleanroom filters as well as cleanroom positive pressure measurements place high demands on the stability of the measurement, which must also run accurately and quickly. In critical air conditioning applications, it must be ensured that at the same time, the flow velocity and volume flow in the air duct meet requirements. For these mea- surements, the Pneumator has a “measurement mode”, in which the precise measurement value is displayed directly in the desired pressure, flow velocity or volume flow unit. This is carried out at the highest level of mobility – the high-performance rechargeable battery allows 8 hours of use without mains supply. Mobile measuring instrument [hPa] Delta-P 0 Pneumator Pneumator = measuring = measuring m/s instrument instrument Cleanroom 1 Cleanroom 2 Pitot tube
  • 6. Long-term stable and overload-safe Inductive sensor The differential pressure sensor of the Pneumator operates completely free of friction and wear. In the centre of the con- centrically corrugated copper-beryllium membrane is a core, magnetized on both sides. Its displacement causes a highly sensitive alteration of the inductivities of the coils L1 and L2. This allows even the slightest pressure differences in the sub- Pascal range to be recorded. Automatically controlled magnetic valves ensure that excellent zero point stability is present at all times. At the same time, these valves prevent damage due to overload, by disconnecting the measuring cell from the over- pressure within seconds. P1 L1 L2 P2 Zero point stability Overload-proof Ordering information Pneumator 1 hPa 0519.0816 Optimum mobility in 10 hPa 0519.0817 transport case 0519.0849 100 hPa 0519.0818 1000 hPa 0519.0819 Accessory transport case 0519.0849 ISO calibration certificate, 0520.0025 5 points DKD calibration certificate 0520.0215 max. 11 points Included in delivery: wide-range mains unit and 1m hose
  • 7. Versatile, precise, mobile • Use as calibrator or measuring instrument • Highest accuracy even in lower Pa range • Long-term battery operation for mobile applications • High zero point stability due to automatic adjustment • Fast provision of differential and and relative pressures in calibration mode • Programmable pressure sequences • Wide selection of pressure, volume flow and flow velocity units • Menu German/English Specifications Measuring range/Pressure 4 types (1, 10, 100, 1000 hPa) Storage temperature range -10°..+70°C range Usable pressure and -10...110% Measurement principle inductive differential pressure measurement range measurement Specified pressure and 0...100% Operating modes Calibration (manually or with pro- measurement range grammed sequences), Measuring Overpressure When exposed to overpressures (Pressure, velocity, volume flow), protection higher than 125% of range, the Zeroing, Venting, Pressure-Tight- internal reference sensor is sepa- ness test rated from pressure and vented Measurement inaccuracy 0,3% of scale ± 1 Digit Pressure units Pa, kPa, hPa, bar, mbar, psi, (Measurement range 1 hPa) inH2O, inHg, mmHg, Torr 0,1% of scale ± 1 Digit (Measurement range 10, 100, Velocity/volume m/s, km/h, fpm, mph, m3/h, l/s, 1000 hPa) flow units lpm, cfm Linearity 0,2% of scale ± 1 Digit Media Air, non-aggressive, non-corrosive (Measurement range 1 hPa) gases 0,1% of scale ± 1 Digit Pressure connection 6,6x11 mm (hoses D=6 mm) (Measurement range 10, 100, 1000 hPa) Supply 24VDC/1A internal accumulator, charges Hysteresis 0,1% v. E. max. automatically upon net supply · Type: Lithium-Manganese Temperature drift Zero point: 0,03% of scale/K · minimum use: 8h int. reference sensor (0% by zero point adjustment) Span: 0,03% of scale/K Interface USB Zero point adjustment automatic (at settable intervals), Measures Dimensions without handle : manual (ZERO button) (HxWxD) 102,6 mm x 257 mm x 271 mm Long-term stability 0,5% of scale per year (max.) Weight 4,6 kg Working temperature range +10°...+40°C
  • 8. industrial services Dimensional drawing 257 (depth: 271) industrial services +  MENU UP 102,6  PRESSURE LEAK 0% OK 100% I/O -  DOWN ZERO Pneumator – mobile pressure generator Pressure LCD display Menu Leak- Zeroing Multifunction On/Off connections tightness buttons/Enter test 0981.5194/PC/len/03.2009