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Analog sensors
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Terminology
• Transducers convert one form of energy into another
• Sensors/Actuators are input/output transducers
• Sensors can be passive (e.g. change in resistance) or
active (output is a voltage or current level)
• Sensors can be analog (e.g. thermocouples) or digital
(e.g. digital tachometer)
3
Sensor Actuator
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Analog Signals
Analog signals – directly measurable quantities in terms of some other quantity
Examples:
• Thermometer – mercury height rises as temperature rises
• Car Speedometer – Needle moves farther right as you accelerate
• Stereo –Volume increases as you turn the knob.
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Digital Signals
Digital Signals – have only two states. For digital computers, we refer to binary
states, 0 and 1. “1” can be on, “0” can be off.
Examples:
• Light switch can be either on or off
• Door to a room is either open or closed
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Examples of A/D Applications
• Microphones - take your voice varying pressure waves in the air and convert them into varying
electrical signals
• Strain Gages - determines the amount of strain (change in dimensions) when a stress is applied
• Thermocouple – temperature measuring device converts thermal energy to electric energy
• Voltmeters
• Digital Multimeters
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Just what does an
A/D converter DO?
• Converts analog signals into binary words
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Analog Digital Conversion
2-Step Process:
• Quantizing - breaking down analog value is a set of finite
states
• Encoding - assigning a digital word or number to each state
and matching it to the input signal
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Step 1: Quantizing
Example:
You have 0-10V signals. Separate
them into a set of discrete states
with 1.25V increments. (How did we
get 1.25V? See next slide…)
Output
States
Discrete Voltage
Ranges (V)
0 0.00-1.25
1 1.25-2.50
2 2.50-3.75
3 3.75-5.00
4 5.00-6.25
5 6.25-7.50
6 7.50-8.75
7 8.75-10.0
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Quantizing
The number of possible states that the converter can
output is:
N=2n
where n is the number of bits in the AD converter
Example: For a 3 bit A/D converter, N=23
=8.
Analog quantization size:
Q=(Vmax-Vmin)/N = (10V – 0V)/8 = 1.25V
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Encoding
• Here we assign the
digital value (binary
number) to each state
for the computer to
read.
Output
States
Output Binary Equivalent
0 000
1 001
2 010
3 011
4 100
5 101
6 110
7 111
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Accuracy of A/D Conversion
There are two ways to best improve accuracy of A/D conversion:
• increasing the resolution which improves the accuracy in measuring the
amplitude of the analog signal.
• increasing the sampling rate which increases the maximum frequency
that can be measured.
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Resolution
• Resolution (number of discrete values the converter can
produce) = Analog Quantization size (Q)
(Q) = Vrange / 2^n, where Vrange is the range of analog
voltages which can be represented
• limited by signal-to-noise ratio (should be around 6dB)
• In our previous example: Q = 1.25V, this is a high resolution. A
lower resolution would be if we used a 2-bit converter, then
the resolution would be 10/2^2 = 2.50V.
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Sampling Rate
Frequency at which ADC evaluates analog signal. As we see in
the second picture, evaluating the signal more often more
accurately depicts the ADC signal.
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Aliasing
• Occurs when the input signal is changing much faster
than the sample rate.
For example, a 2 kHz sine wave being sampled at 1.5
kHz would be reconstructed as a 500 Hz (the aliased
signal) sine wave.
Nyquist Rule:
• Use a sampling frequency at least twice as high as the
maximum frequency in the signal to avoid aliasing.
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Overall Better Accuracy
• Increasing both the sampling rate and the resolution you
can obtain better accuracy in your AD signals.
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A/D ConverterTypesBy Danny Carpenter
• Converters
• Flash ADC
• Delta-Sigma ADC
• Dual Slope (integrating) ADC
• Successive Approximation ADC
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Transducer types
18
Quantity
being
Measured
Input Device
(Sensor)
Output Device
(Actuator)
Light Level
Light Dependant Resistor (LDR),
Photodiode, Phototransistor, Solar Cell
Lights & Lamps, LED's &
Displays, Fiber Optics
Temperature
Thermocouple, Thermistor,
Thermostat, Resistive temperature
detectors (RTD)
Heater, Fan, Peltier
Elements
Force/Pressur
e
Strain Gauge, Pressure Switch, Load
Cells
Lifts & Jacks,
Electromagnetic, Vibration
Position
Potentiometer, Encoders,
Reflective/Slotted Opto-switch, LVDT
Motor, Solenoid, Panel
Meters
Speed
Tacho-generator, Reflective/Slotted
Opto-coupler, Doppler Effect Sensors
AC and DC Motors, Stepper
Motor, Brake
Carbon Microphone, Piezo-electric
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Positional Sensors: potentiometer
19
Processing circuit
Can be Linear or Rotational
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Positional Sensors: LVDT
Linear Variable
Differential
Transformer
20
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Positional Sensors: Inductive Proximity Switch
21
• Detects the presence of metallic objects (non-contact)
via changing inductance
• Sensor has 4 main parts: field producing Oscillator via a
Coil; Detection Circuit which detects change in the field;
and Output Circuit generating a signal (NO or NC)
Used in traffic lights (inductive loop buried under the road). Sense
objects in dirty environment.
Does not work for non-metallic objects. Omni-directional.
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Positional Sensors: Rotary Encoders
22
• Incremental and absolute types
• Incremental encoder needs a counter, loses absolute
position between power glitches, must be re-homed
• Absolute encoders common in CD/DVD drives
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Temperature Sensors
23
• Bimetallic switch (electro-mechanical) – used in
thermostats. Can be “creep” or “snap” action.
• Thermistors (thermally sensitive resistors); Platinum
Resistance Thermometer (PRT), very high accuracy.
Creep-action: coil or spiral that unwinds or coils with changing
temperature
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Thermocouples
24
• Two dissimilar metals induce voltage difference (few mV
per 10K) – electro-thermal or Seebeck effect
• Use op-amp to process/amplify the voltage
• Absolute accuracy of 1K is difficult
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25
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Light sensors: photoconductive cells
26
• Light dependent resistor (LDR) cell
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Light level sensitive switch
27
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Photojunction devices
28
photodiode
phototransistor
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Photovoltaic Solar Cells
29
• Can convert about 20% of light power into electricity
• Voltage is low (diode drop, ~0.6V)
Solar power is 1.4kW/m^2
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Photomultiplier tubes (PMT)
30
• Most sensitive of light sensors (can detect individual
photons)
• Acts as a current source
electrons
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Motion sensors/transducers
31
• Switches, solenoids, relays, motors, etc.
• Motors
• DC
• Brushed/brushless
• Servo
• Stepper motors
• AC
Stepper motor
Brushed motor – permanent magnets on armature, rotor acts as electromagnet
Brushless motor – permanent magnet on the rotor, electromagnets on armature are switched
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Sound transducers
32
microphone speaker
• Note: voice coil can also be used to generate fast motion
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Piezo transducers
33
• Detect motion (high and low frequency)
• Sound (lab this week), pressure, fast motion
• Cheap, reliable but has a very limited range of motion
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Types ofTemperature Sensors
Thermocouples
ResistanceTemperature
Detectors (RTDs)
Thermistors
Infrared Sensors
Semiconductors
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Thermocouples
Two wires of different metal alloys.
Converts thermal energy into electrical
energy.
Requires a temperature difference
between measuring junction and
reference junction.
Easy to use and obtain.
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Thermocouple Applications
Plastic injection molding machinery
Food processing equipment
Deicing
Semiconductor processing
Heat treating
Medical equipment
Industrial heat treating
Packaging equipment
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Thermocouples
Simple, Rugged
High temperature operation
Low cost
No resistance lead wire problems
Point temperature sensing
Fastest response to temperature
changes
Least stable, least repeatable
Low sensitivity to small temperature
changes
Extension wire must be of the same
thermocouple type
Wire may pick up radiated electrical
noise if not shielded
Lowest accuracy
AdvantagesAdvantages DisadvantagesDisadvantages
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ResistanceTemperature Detectors (RTDs)
Wire wound and thin film devices.
Nearly linear over a wide range of
temperatures.
Can be made small enough to have
response times of a fraction of a second.
Require an electrical current to produce
a voltage drop across the sensor
RTD Applications
Air conditioning and
refrigeration servicing
Furnace servicing
Foodservice processing
Medical research
Textile production
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RTDs
• Most stable over time
• Most accurate
• Most repeatable temperature
measurement
• Very resistant to contamination/
• corrosion of the RTD element
• High cost
• Slowest response time
• Low sensitivity to small temperature
changes
• Sensitive to vibration (strains the platinum
element wire)
• Decalibration if used beyond sensor’s
temperature ratings
• Somewhat fragile
AdvantagesAdvantages DisadvantagesDisadvantages
www.techvilla.org.in
Thermistors
• A semiconductor used as a temperature sensor.
• Mixture of metal oxides pressed into a bead, wafer or other shape.
• Beads can be very small, less than 1 mm in some cases.
• The resistance decreases as temperature increases, negative temperature coefficient (NTC)
thermistor.
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Thermistors
• Most are seen in medical
equipment markets.
• Thermistors are also used are for
engine coolant, oil, and air
temperature measurement in the
transportation industry.
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Thermistors
• High sensitivity to small
temperature changes
• Temperature measurements
become more stable with use
• Copper or nickel extension
wires can be used
• Limited temperature range
• Fragile
• Some initial accuracy “drift”
• Decalibration if used beyond the
sensor’s temperature ratings
• Lack of standards for
replacement
AdvantagesAdvantages DisadvantagesDisadvantages
www.techvilla.org.in
Infrared Sensors
• An infrared sensor intercepts a portion of the infrared energy radiated by an object.
• Many types Optical Pyrometers, Radiation Pyrometers,Total Radiation Pyrometers, Automatic Infrared
Thermometers, EarThermometers, Fiber opticThermometers,Two-Color Pyrometers, Infra-Snakes, and
many more.
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Infrared Applications
• Manufacturing process like metals, glass, cement, ceramics,
semiconductors, plastics, paper, textiles, coatings.
• Automation and feedback control
• Improve safety in fire-fighting, rescues and detection of
criminal activities.
• Used to monitor and measure human body temperatures
with one second time response.
• Reliability and maintenance needs from building heating to
electrical power generation and distribution
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Infrared Sensors
• No contact with the product
required
• Response times as fast or faster
than thermocouples
• No corrosion or oxidation to affect
sensor accuracy
• Good stability over time
• High repeatability
• High initial cost
• More complex - support electronics
required
• Emissivity variations affect
temperature measurement accuracy
• Field of view and spot size may restrict
sensor application
• Measuring accuracy affected by dust,
smoke, background
• radiation, etc.
AdvantagesAdvantages DisadvantagesDisadvantages
www.techvilla.org.in
Semiconductors
• Are small and result from the fact that semiconductor diodes have voltage-
current characteristics that are temperature sensitive.
• Temperature measurement ranges that are small compared to
thermocouples and RTDs, but can be quite accurate and inexpensive.
www.techvilla.org.in
Semiconductor Applications
• Hard Disk Drives
• Personal Computers
• ElectronicTest Equipment
• Office Equipment
• Domestic Appliances
• Process Control
• Cellular Phones
www.techvilla.org.in
Thermal SensorVendors
Minco
Pyrotek
Omega
Watlow
Texas Instrument
National Semiconductor
Maxim
www.techvilla.org.in
Determining Factors
Low Power
Serial Interface
Small
Accurate
Wide temperature range
Extras
I2
C Interface
Temperature Alarms
www.techvilla.org.in
National Semiconductor
LM75/LM76
I2
C Interface
-55º to 125ºC range
±2/ ±1º accuracy
9 bits/ 12 bits or ±0.0625ºC resolution
3/3.3 to 5.5 operating voltage
0.25 to 0.5 µA operating current, 4/5µA shutdown
current
100ms/400ms conversion rate(9/12 bit)
Online sample request
8 pin SOP package
Needs 400kHz clock for I2
C Interface
www.techvilla.org.in
Lm35 temperature sensor
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Interfacing
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Analog sensor Part-9

  • 3. Terminology • Transducers convert one form of energy into another • Sensors/Actuators are input/output transducers • Sensors can be passive (e.g. change in resistance) or active (output is a voltage or current level) • Sensors can be analog (e.g. thermocouples) or digital (e.g. digital tachometer) 3 Sensor Actuator www.techvilla.org.in
  • 4. Analog Signals Analog signals – directly measurable quantities in terms of some other quantity Examples: • Thermometer – mercury height rises as temperature rises • Car Speedometer – Needle moves farther right as you accelerate • Stereo –Volume increases as you turn the knob. www.techvilla.org.in
  • 5. Digital Signals Digital Signals – have only two states. For digital computers, we refer to binary states, 0 and 1. “1” can be on, “0” can be off. Examples: • Light switch can be either on or off • Door to a room is either open or closed www.techvilla.org.in
  • 6. Examples of A/D Applications • Microphones - take your voice varying pressure waves in the air and convert them into varying electrical signals • Strain Gages - determines the amount of strain (change in dimensions) when a stress is applied • Thermocouple – temperature measuring device converts thermal energy to electric energy • Voltmeters • Digital Multimeters www.techvilla.org.in
  • 7. Just what does an A/D converter DO? • Converts analog signals into binary words www.techvilla.org.in
  • 8. Analog Digital Conversion 2-Step Process: • Quantizing - breaking down analog value is a set of finite states • Encoding - assigning a digital word or number to each state and matching it to the input signal www.techvilla.org.in
  • 9. Step 1: Quantizing Example: You have 0-10V signals. Separate them into a set of discrete states with 1.25V increments. (How did we get 1.25V? See next slide…) Output States Discrete Voltage Ranges (V) 0 0.00-1.25 1 1.25-2.50 2 2.50-3.75 3 3.75-5.00 4 5.00-6.25 5 6.25-7.50 6 7.50-8.75 7 8.75-10.0 www.techvilla.org.in
  • 10. Quantizing The number of possible states that the converter can output is: N=2n where n is the number of bits in the AD converter Example: For a 3 bit A/D converter, N=23 =8. Analog quantization size: Q=(Vmax-Vmin)/N = (10V – 0V)/8 = 1.25V www.techvilla.org.in
  • 11. Encoding • Here we assign the digital value (binary number) to each state for the computer to read. Output States Output Binary Equivalent 0 000 1 001 2 010 3 011 4 100 5 101 6 110 7 111 www.techvilla.org.in
  • 12. Accuracy of A/D Conversion There are two ways to best improve accuracy of A/D conversion: • increasing the resolution which improves the accuracy in measuring the amplitude of the analog signal. • increasing the sampling rate which increases the maximum frequency that can be measured. www.techvilla.org.in
  • 13. Resolution • Resolution (number of discrete values the converter can produce) = Analog Quantization size (Q) (Q) = Vrange / 2^n, where Vrange is the range of analog voltages which can be represented • limited by signal-to-noise ratio (should be around 6dB) • In our previous example: Q = 1.25V, this is a high resolution. A lower resolution would be if we used a 2-bit converter, then the resolution would be 10/2^2 = 2.50V. www.techvilla.org.in
  • 14. Sampling Rate Frequency at which ADC evaluates analog signal. As we see in the second picture, evaluating the signal more often more accurately depicts the ADC signal. www.techvilla.org.in
  • 15. Aliasing • Occurs when the input signal is changing much faster than the sample rate. For example, a 2 kHz sine wave being sampled at 1.5 kHz would be reconstructed as a 500 Hz (the aliased signal) sine wave. Nyquist Rule: • Use a sampling frequency at least twice as high as the maximum frequency in the signal to avoid aliasing. www.techvilla.org.in
  • 16. Overall Better Accuracy • Increasing both the sampling rate and the resolution you can obtain better accuracy in your AD signals. www.techvilla.org.in
  • 17. A/D ConverterTypesBy Danny Carpenter • Converters • Flash ADC • Delta-Sigma ADC • Dual Slope (integrating) ADC • Successive Approximation ADC www.techvilla.org.inwww.techvilla.org.in
  • 18. Transducer types 18 Quantity being Measured Input Device (Sensor) Output Device (Actuator) Light Level Light Dependant Resistor (LDR), Photodiode, Phototransistor, Solar Cell Lights & Lamps, LED's & Displays, Fiber Optics Temperature Thermocouple, Thermistor, Thermostat, Resistive temperature detectors (RTD) Heater, Fan, Peltier Elements Force/Pressur e Strain Gauge, Pressure Switch, Load Cells Lifts & Jacks, Electromagnetic, Vibration Position Potentiometer, Encoders, Reflective/Slotted Opto-switch, LVDT Motor, Solenoid, Panel Meters Speed Tacho-generator, Reflective/Slotted Opto-coupler, Doppler Effect Sensors AC and DC Motors, Stepper Motor, Brake Carbon Microphone, Piezo-electric www.techvilla.org.in
  • 19. Positional Sensors: potentiometer 19 Processing circuit Can be Linear or Rotational www.techvilla.org.in
  • 20. Positional Sensors: LVDT Linear Variable Differential Transformer 20 www.techvilla.org.in
  • 21. Positional Sensors: Inductive Proximity Switch 21 • Detects the presence of metallic objects (non-contact) via changing inductance • Sensor has 4 main parts: field producing Oscillator via a Coil; Detection Circuit which detects change in the field; and Output Circuit generating a signal (NO or NC) Used in traffic lights (inductive loop buried under the road). Sense objects in dirty environment. Does not work for non-metallic objects. Omni-directional. www.techvilla.org.in
  • 22. Positional Sensors: Rotary Encoders 22 • Incremental and absolute types • Incremental encoder needs a counter, loses absolute position between power glitches, must be re-homed • Absolute encoders common in CD/DVD drives www.techvilla.org.in
  • 23. Temperature Sensors 23 • Bimetallic switch (electro-mechanical) – used in thermostats. Can be “creep” or “snap” action. • Thermistors (thermally sensitive resistors); Platinum Resistance Thermometer (PRT), very high accuracy. Creep-action: coil or spiral that unwinds or coils with changing temperature www.techvilla.org.in
  • 24. Thermocouples 24 • Two dissimilar metals induce voltage difference (few mV per 10K) – electro-thermal or Seebeck effect • Use op-amp to process/amplify the voltage • Absolute accuracy of 1K is difficult www.techvilla.org.in
  • 26. Light sensors: photoconductive cells 26 • Light dependent resistor (LDR) cell www.techvilla.org.in
  • 27. Light level sensitive switch 27 www.techvilla.org.in
  • 29. Photovoltaic Solar Cells 29 • Can convert about 20% of light power into electricity • Voltage is low (diode drop, ~0.6V) Solar power is 1.4kW/m^2 www.techvilla.org.in
  • 30. Photomultiplier tubes (PMT) 30 • Most sensitive of light sensors (can detect individual photons) • Acts as a current source electrons www.techvilla.org.in
  • 31. Motion sensors/transducers 31 • Switches, solenoids, relays, motors, etc. • Motors • DC • Brushed/brushless • Servo • Stepper motors • AC Stepper motor Brushed motor – permanent magnets on armature, rotor acts as electromagnet Brushless motor – permanent magnet on the rotor, electromagnets on armature are switched www.techvilla.org.in
  • 32. Sound transducers 32 microphone speaker • Note: voice coil can also be used to generate fast motion www.techvilla.org.in
  • 33. Piezo transducers 33 • Detect motion (high and low frequency) • Sound (lab this week), pressure, fast motion • Cheap, reliable but has a very limited range of motion www.techvilla.org.in
  • 34. Types ofTemperature Sensors Thermocouples ResistanceTemperature Detectors (RTDs) Thermistors Infrared Sensors Semiconductors www.techvilla.org.in
  • 35. Thermocouples Two wires of different metal alloys. Converts thermal energy into electrical energy. Requires a temperature difference between measuring junction and reference junction. Easy to use and obtain. www.techvilla.org.in
  • 36. Thermocouple Applications Plastic injection molding machinery Food processing equipment Deicing Semiconductor processing Heat treating Medical equipment Industrial heat treating Packaging equipment www.techvilla.org.in
  • 37. Thermocouples Simple, Rugged High temperature operation Low cost No resistance lead wire problems Point temperature sensing Fastest response to temperature changes Least stable, least repeatable Low sensitivity to small temperature changes Extension wire must be of the same thermocouple type Wire may pick up radiated electrical noise if not shielded Lowest accuracy AdvantagesAdvantages DisadvantagesDisadvantages www.techvilla.org.in
  • 38. ResistanceTemperature Detectors (RTDs) Wire wound and thin film devices. Nearly linear over a wide range of temperatures. Can be made small enough to have response times of a fraction of a second. Require an electrical current to produce a voltage drop across the sensor
  • 39. RTD Applications Air conditioning and refrigeration servicing Furnace servicing Foodservice processing Medical research Textile production www.techvilla.org.in
  • 40. RTDs • Most stable over time • Most accurate • Most repeatable temperature measurement • Very resistant to contamination/ • corrosion of the RTD element • High cost • Slowest response time • Low sensitivity to small temperature changes • Sensitive to vibration (strains the platinum element wire) • Decalibration if used beyond sensor’s temperature ratings • Somewhat fragile AdvantagesAdvantages DisadvantagesDisadvantages www.techvilla.org.in
  • 41. Thermistors • A semiconductor used as a temperature sensor. • Mixture of metal oxides pressed into a bead, wafer or other shape. • Beads can be very small, less than 1 mm in some cases. • The resistance decreases as temperature increases, negative temperature coefficient (NTC) thermistor. www.techvilla.org.in
  • 42. Thermistors • Most are seen in medical equipment markets. • Thermistors are also used are for engine coolant, oil, and air temperature measurement in the transportation industry. www.techvilla.org.in
  • 43. Thermistors • High sensitivity to small temperature changes • Temperature measurements become more stable with use • Copper or nickel extension wires can be used • Limited temperature range • Fragile • Some initial accuracy “drift” • Decalibration if used beyond the sensor’s temperature ratings • Lack of standards for replacement AdvantagesAdvantages DisadvantagesDisadvantages www.techvilla.org.in
  • 44. Infrared Sensors • An infrared sensor intercepts a portion of the infrared energy radiated by an object. • Many types Optical Pyrometers, Radiation Pyrometers,Total Radiation Pyrometers, Automatic Infrared Thermometers, EarThermometers, Fiber opticThermometers,Two-Color Pyrometers, Infra-Snakes, and many more. www.techvilla.org.in
  • 45. Infrared Applications • Manufacturing process like metals, glass, cement, ceramics, semiconductors, plastics, paper, textiles, coatings. • Automation and feedback control • Improve safety in fire-fighting, rescues and detection of criminal activities. • Used to monitor and measure human body temperatures with one second time response. • Reliability and maintenance needs from building heating to electrical power generation and distribution www.techvilla.org.in
  • 46. Infrared Sensors • No contact with the product required • Response times as fast or faster than thermocouples • No corrosion or oxidation to affect sensor accuracy • Good stability over time • High repeatability • High initial cost • More complex - support electronics required • Emissivity variations affect temperature measurement accuracy • Field of view and spot size may restrict sensor application • Measuring accuracy affected by dust, smoke, background • radiation, etc. AdvantagesAdvantages DisadvantagesDisadvantages www.techvilla.org.in
  • 47. Semiconductors • Are small and result from the fact that semiconductor diodes have voltage- current characteristics that are temperature sensitive. • Temperature measurement ranges that are small compared to thermocouples and RTDs, but can be quite accurate and inexpensive. www.techvilla.org.in
  • 48. Semiconductor Applications • Hard Disk Drives • Personal Computers • ElectronicTest Equipment • Office Equipment • Domestic Appliances • Process Control • Cellular Phones www.techvilla.org.in
  • 50. Determining Factors Low Power Serial Interface Small Accurate Wide temperature range Extras I2 C Interface Temperature Alarms www.techvilla.org.in
  • 51. National Semiconductor LM75/LM76 I2 C Interface -55º to 125ºC range ±2/ ±1º accuracy 9 bits/ 12 bits or ±0.0625ºC resolution 3/3.3 to 5.5 operating voltage 0.25 to 0.5 µA operating current, 4/5µA shutdown current 100ms/400ms conversion rate(9/12 bit) Online sample request 8 pin SOP package Needs 400kHz clock for I2 C Interface www.techvilla.org.in

Notas do Editor

  1. Energy form conversion: electrical signals, movement, radiant energy, thermal, or magnetic energy, etc. Sensors/Actuators – both are transducer types Analog-sensor-produced signals can be digitized
  2. Can be Linear or Rotational
  3. Used in traffic lights (inductive loop buried under the road). Sense objects in dirty environment. Does not work for non-metallic objects. Omni-directional.
  4. Creep-action: coil or spiral that unwinds or coils with changing temperature
  5. Solar power is 1.4kW/m^2
  6. Brushed motor – permanent magnets on armature, rotor acts as electromagnet Brushless motor – permanent magnet on the rotor, electromagnets on armature are switched