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An ARTICLE  on    MRP Presented By : Group-09 (Section - G)
MATERIAL REQUIREMENTS PLANNING MRP is a systematic planning-and-control methodology for production and inventory.   Specifically, it is a procedure for planning and controlling the raw material, purchased parts,  and work in progress (WIP) inventories required in manufacturing a product.
[object Object],Master  Production  Schedule Material Requirements Planning Product Structure File  Item Master  file Planned Order Release Work  orders Purchase  Orders  Rescheduling  notices
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
The Benefits of MRP ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Information Needed for MRP ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
How MRP works ,[object Object],[object Object],Week  1 2 3 4 5 6 quantity 10 15 20 5 25 30
Bill of material LEVEL PRODUCT LEAD TIME Level 0 Two -drawer file cabinet Level 1 Case (1) 2 weeks Level 2 Drawer slide (4) 3 weeks Formed case (1) 2 weeks Level 3 Sheet steel (1) 4 weeks Level 1 Drawers (2) 1 week Level 2 Formed drawer (1) 2 weeks Handle (1) 3 weeks Support rollers (2) 3 weeks Level 3 Sheet steel(1) 4 weeks
Product structure tree ,[object Object],Two drawer File cabinet Case(1) 2 week Drawers(2) 1 week Drawer slide(4) 3 week Formed case(1) 2 week Sheet steel(1) 4 week Formed  Drawer(1) 2 week Handle(1) 3 week Support Rollers(2) 3 week Sheet steel(1) 4week
Drawer Subassembly Requirement MPS for two-drawer file cabinet WEEK 1 2 3 4 5 6 GROSS REQUIREMENTS 20 30 40 10 50 60 SCHEDULED RECEIPTS 0 0 0 0 0 0 BALANCE ON HAND  90 70 40 0 -10 -50 -60 PLANNED-ORDER RELEASE 0 0 10 50 60 0 week 1 2 3 4 5 6 quantity 10 15 20 5 25 30
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
Two important concepts ,[object Object],[object Object]
SUPPORT ROLLER REQUIREMENTS week quantity 1 2 3 4 5 6 0 0 10 50 60 0 Drawer subassemblies WEEK 1 2 3 4 5 6 GROOS REQUIREMENT 0 0 20 100 120 0 SCHEDULED RECEIPTS 0 40 0 0 0 0 BALANCED ON HAND  60 60 100 80 -20 -120 0 PLANNED-ORDER RELEASE 20 120 0 0 0 0
Just-in-time (JIT) ,[object Object],[object Object]
History of JIT ,[object Object],[object Object]
Benefits of JIT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Problems of JIT ,[object Object],[object Object],[object Object]
MRP vs. JIT ,[object Object],[object Object]
Summary ,[object Object]

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Mrp

  • 1. An ARTICLE on MRP Presented By : Group-09 (Section - G)
  • 2. MATERIAL REQUIREMENTS PLANNING MRP is a systematic planning-and-control methodology for production and inventory. Specifically, it is a procedure for planning and controlling the raw material, purchased parts, and work in progress (WIP) inventories required in manufacturing a product.
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  • 11. Bill of material LEVEL PRODUCT LEAD TIME Level 0 Two -drawer file cabinet Level 1 Case (1) 2 weeks Level 2 Drawer slide (4) 3 weeks Formed case (1) 2 weeks Level 3 Sheet steel (1) 4 weeks Level 1 Drawers (2) 1 week Level 2 Formed drawer (1) 2 weeks Handle (1) 3 weeks Support rollers (2) 3 weeks Level 3 Sheet steel(1) 4 weeks
  • 12.
  • 13. Drawer Subassembly Requirement MPS for two-drawer file cabinet WEEK 1 2 3 4 5 6 GROSS REQUIREMENTS 20 30 40 10 50 60 SCHEDULED RECEIPTS 0 0 0 0 0 0 BALANCE ON HAND 90 70 40 0 -10 -50 -60 PLANNED-ORDER RELEASE 0 0 10 50 60 0 week 1 2 3 4 5 6 quantity 10 15 20 5 25 30
  • 14.
  • 15.
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  • 17. SUPPORT ROLLER REQUIREMENTS week quantity 1 2 3 4 5 6 0 0 10 50 60 0 Drawer subassemblies WEEK 1 2 3 4 5 6 GROOS REQUIREMENT 0 0 20 100 120 0 SCHEDULED RECEIPTS 0 40 0 0 0 0 BALANCED ON HAND 60 60 100 80 -20 -120 0 PLANNED-ORDER RELEASE 20 120 0 0 0 0
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