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KHADI ACTIVITIES AT MGIRI – A CASE STUDY Prof. R.B.Chavan Former Professor, I I T Delhi  Project Consultant Mahatma Gandhi institute of Rural Industrialization  Wardha
KHADI GROUP   TECHNICAL STAFF Ph.D 01 M.Tech 05 B. E 01 M.Sc 01 Diploma 02 Total 10 FACULTY   EXPERTIES Prof.R.B.Chavan (Chemical Processing) Prof. Ravi Chattopadhyay (Spinning) Shri R.P.Tewari  (Weaving)
METHODOLOGY Visits to selected khadi institutions Identification of problems Identification of research and development projects to deal with identified problems ESSENTIAL REQUIREMENT A close interaction between khadi group, KVIC and Khadi institutions
PROJECT IDENTIFICATION 1.   FINISHING OF KHADI FABRIC AND  GARMENTS 2. DYEING OF KHADI WITH NATURAL DYES 3. MERCERIZATION OF KHADI YARN 4. MACHINE DESIGN DEVELOPMENT 5. QUALITY ASSURANCE MANUAL ,[object Object],[object Object],[object Object]
PHILOSOPHY NO BASIC RESEARCH IDENTIFICATION OF WELL ESTABLISHED TECHNOLOGIES PRACTICED IN THE MILL SECTOR (MASS PRODUCTION) DOWNSIZE THE TECHNOLOGY TO MAKE IT SUITABLE FOR KHADI SECTOR (PRODUCTION BY MASSES)
STRATEGY PHASE I DOWNSIZING AND STANDARDIZATION OF TECHNOLOGY IN LABORATORY AT IIT DELHI PHASE II DEMONSTRATION OF TECHNOLOGY  AT IIT DELHI PHASE III DEMONSTRATION OF TECHNOLOGY IN KHADI INSTITUTIONS ON ALL INDIA BASIS PHASE IV TRANSFER OF TECHNOLOGY IN KHADI SECTOR  PROVED TO BE SUCCESSFUL STRATEGY
FIRST IDENTIFIED TECHNOLOGY FINISHING OF KHADI FABRICS AND GARMENTS REASONS ,[object Object],[object Object],[object Object],[object Object],[object Object],MODERN FINISHING TECHNIQUES CAN OVERCOME THESE PROBLEMS
FINISHING TECHNIQUES IDENTIFIED   ,[object Object],[object Object],[object Object],[object Object],[object Object]
DOWNSIZING DOMESTIC WASHING MACHINE TUMBLE DRYER WASHING MACHINE TUMBLE DRYER PHASE 1
TECHNOLOGY DEMONSTRATION  VENUE  I I T DELHI ,[object Object],[object Object],[object Object],[object Object],[object Object],PHASE 2
BOOKLET ON FINISHING OF KHADI GARMENTS
FEED BACK ,[object Object],[object Object],[object Object],[object Object]
TECHNOLOGY DEMONSTRATION ON ALL INDIA BASIS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],PHASE 3
FEED BACK ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
RECOMMENDATION BY KHADI GROUP TO SET UP MODEL KHADI GARMENT FINISHING UNIT AT  KSHETRIYA SHRI GANDHI ASHRAM BARABANKI GRANT OF RS 12.5 LAKHS FROM KVIC FOR SETTING UP  MODEL GARMENT FINISHING UNIT
MODEL GARMENT FINISHING UNIT AT KSHETRIYA SHRI GANDHI ASHRAM, BARABANKI TECHNOLOGY TRANSFER JUNE 2, 2003
PRESS CLIPPINGS 10 NEWS PAPERS FROM LUCKNOW 03 NEWS PAPERS FROM BARABANKI  COVERED THE EVENT  MEDIA COVERAGE HINDUSTAN TIMES  ; Modernization of khadi unit renews hopes  PIONEER  India’s first khadi finishing unit at Barabanki INDIAN EXPRESS  Hi-tech unit to give khadi wings TIMES OF INDIA  India’s first modern model khadi finishing unit inaugurated
 
ASSOCIATION OF KHADI INSTITUTIONS ,[object Object],[object Object],[object Object],[object Object],[object Object]
TECHNOLOGY OF DYEING OF KHADI WITH NATURAL DYES TECHNOLOGY OF MERCERIZATION OF KHADI YARN TECHNOLOGY READY FOR TRANSFER TECHNOLOGY READY FOR TRANSFER
QUALITY ASSURANCE MANUAL   ESSENTIAL TO SET UP QUALITY ASSURANCE LABORATORIES IN DIFFERENT ZONES
KHADI GROUP ACTIVITIES AT A GLANCE 2001-2005 TECHNOLOGIES  DOWNSIZED FOR KHADI SECTOR FINISHING OF KHADI GARMENTS DYEING OF KHADI WITH NATURAL DYES MERCERIZATION OF KHADI YARN BLENDING OF WOOL ACRYLIC BLENDS FOR SHAWL MANUFACTURE QUALITY ASSUANCE FOR KHADI
PUBLICATIONS FINISHING OF KHADI GARMENTS QUALITY ASSURANCE Manual FOR KHADI  QUALITY ASSURANCE MANUAL FOR KHADI AT A GLANCE
TECHOLOGY TRANSFERED FINISHING OF KHADI GARMENTS TECHOLOGIES READY FOR TRANSFER DYENG OF KHADI WITH NATURAL DYES MERCERIZATION OF KHADI YARN NEED TO SET UP QUALITY ASSURANCE LABORATORIES
LABORATORY MODELS OF MACHINES DEVELOPED MERCERIZATION MACHINE YARN DYEING MACHINE FABRIC DYEING MACHINE
TECHNOLOGY MISSION FOR KHADI TECHNICALLY VIRGIN AREA  NO CONCENTRATED EFFORTS  TO MODERNIZE THE KHADI SECTOR TO MEET THE CHALLENGES OF  GLOBAL COMPETITION
TOTAL CLOTH PRODUCTION 47,330 Mn Sq. Metres TOTAL KHADI PRODUCTION 111.49 Mn.Sq. Meters Decentralized Sector TEXTILE INDUSTRY IN INDIA NATURAL  FIBRES / FABRICS MAN-MADE  FIBRES / FABRICS Organized Sector (Mills) Spinning Composites Handloom Powerloom Khadi WOLL JUTE S ILK COTTON  RAYON Cellulose / viscose BLENDED (Synthetic + Natural) SYNTHETIC (Nylon, PET, PAN)
CLOTH PRODUCTION SHARE 19 HOSIERY 0.003 KHADI 14  HANDLOOM 63 POWER LOOM 04 ORGANIZED MILL SECTOR CLOTH PRODUCTION  % SECTOR
FUNDS PROVIDED FOR MODERNIZATION OF ORGANIZED TEXTILE MILL SECTOR 25,000 1999-2004 750 1986 Amount  (Crores) year
TECHOLOGY MISSIONS FOR OTHER TEXTILE SECTORS  TECHNOLOGY MISSION FOR JUTE TECHNOLOGY MISSION FOR COTTON   NEED FOR  TECHNOLOGY MISSION FOR KHADI TECHOLOGY UPGRADATION FUNDS FOR MODERNIZATION OF TEXTILE INDUSTRY
SUGGESTIONS ,[object Object],[object Object],[object Object],[object Object],[object Object],TECHNOLOGY  MISSION FOR KHADI

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Copy of chairperson presentation 18 nov. 2006

  • 1. KHADI ACTIVITIES AT MGIRI – A CASE STUDY Prof. R.B.Chavan Former Professor, I I T Delhi Project Consultant Mahatma Gandhi institute of Rural Industrialization Wardha
  • 2. KHADI GROUP TECHNICAL STAFF Ph.D 01 M.Tech 05 B. E 01 M.Sc 01 Diploma 02 Total 10 FACULTY EXPERTIES Prof.R.B.Chavan (Chemical Processing) Prof. Ravi Chattopadhyay (Spinning) Shri R.P.Tewari (Weaving)
  • 3. METHODOLOGY Visits to selected khadi institutions Identification of problems Identification of research and development projects to deal with identified problems ESSENTIAL REQUIREMENT A close interaction between khadi group, KVIC and Khadi institutions
  • 4.
  • 5. PHILOSOPHY NO BASIC RESEARCH IDENTIFICATION OF WELL ESTABLISHED TECHNOLOGIES PRACTICED IN THE MILL SECTOR (MASS PRODUCTION) DOWNSIZE THE TECHNOLOGY TO MAKE IT SUITABLE FOR KHADI SECTOR (PRODUCTION BY MASSES)
  • 6. STRATEGY PHASE I DOWNSIZING AND STANDARDIZATION OF TECHNOLOGY IN LABORATORY AT IIT DELHI PHASE II DEMONSTRATION OF TECHNOLOGY AT IIT DELHI PHASE III DEMONSTRATION OF TECHNOLOGY IN KHADI INSTITUTIONS ON ALL INDIA BASIS PHASE IV TRANSFER OF TECHNOLOGY IN KHADI SECTOR PROVED TO BE SUCCESSFUL STRATEGY
  • 7.
  • 8.
  • 9. DOWNSIZING DOMESTIC WASHING MACHINE TUMBLE DRYER WASHING MACHINE TUMBLE DRYER PHASE 1
  • 10.
  • 11. BOOKLET ON FINISHING OF KHADI GARMENTS
  • 12.
  • 13.
  • 14.
  • 15. RECOMMENDATION BY KHADI GROUP TO SET UP MODEL KHADI GARMENT FINISHING UNIT AT KSHETRIYA SHRI GANDHI ASHRAM BARABANKI GRANT OF RS 12.5 LAKHS FROM KVIC FOR SETTING UP MODEL GARMENT FINISHING UNIT
  • 16. MODEL GARMENT FINISHING UNIT AT KSHETRIYA SHRI GANDHI ASHRAM, BARABANKI TECHNOLOGY TRANSFER JUNE 2, 2003
  • 17. PRESS CLIPPINGS 10 NEWS PAPERS FROM LUCKNOW 03 NEWS PAPERS FROM BARABANKI COVERED THE EVENT MEDIA COVERAGE HINDUSTAN TIMES ; Modernization of khadi unit renews hopes PIONEER India’s first khadi finishing unit at Barabanki INDIAN EXPRESS Hi-tech unit to give khadi wings TIMES OF INDIA India’s first modern model khadi finishing unit inaugurated
  • 18.  
  • 19.
  • 20. TECHNOLOGY OF DYEING OF KHADI WITH NATURAL DYES TECHNOLOGY OF MERCERIZATION OF KHADI YARN TECHNOLOGY READY FOR TRANSFER TECHNOLOGY READY FOR TRANSFER
  • 21. QUALITY ASSURANCE MANUAL ESSENTIAL TO SET UP QUALITY ASSURANCE LABORATORIES IN DIFFERENT ZONES
  • 22. KHADI GROUP ACTIVITIES AT A GLANCE 2001-2005 TECHNOLOGIES DOWNSIZED FOR KHADI SECTOR FINISHING OF KHADI GARMENTS DYEING OF KHADI WITH NATURAL DYES MERCERIZATION OF KHADI YARN BLENDING OF WOOL ACRYLIC BLENDS FOR SHAWL MANUFACTURE QUALITY ASSUANCE FOR KHADI
  • 23. PUBLICATIONS FINISHING OF KHADI GARMENTS QUALITY ASSURANCE Manual FOR KHADI QUALITY ASSURANCE MANUAL FOR KHADI AT A GLANCE
  • 24. TECHOLOGY TRANSFERED FINISHING OF KHADI GARMENTS TECHOLOGIES READY FOR TRANSFER DYENG OF KHADI WITH NATURAL DYES MERCERIZATION OF KHADI YARN NEED TO SET UP QUALITY ASSURANCE LABORATORIES
  • 25. LABORATORY MODELS OF MACHINES DEVELOPED MERCERIZATION MACHINE YARN DYEING MACHINE FABRIC DYEING MACHINE
  • 26. TECHNOLOGY MISSION FOR KHADI TECHNICALLY VIRGIN AREA NO CONCENTRATED EFFORTS TO MODERNIZE THE KHADI SECTOR TO MEET THE CHALLENGES OF GLOBAL COMPETITION
  • 27. TOTAL CLOTH PRODUCTION 47,330 Mn Sq. Metres TOTAL KHADI PRODUCTION 111.49 Mn.Sq. Meters Decentralized Sector TEXTILE INDUSTRY IN INDIA NATURAL FIBRES / FABRICS MAN-MADE FIBRES / FABRICS Organized Sector (Mills) Spinning Composites Handloom Powerloom Khadi WOLL JUTE S ILK COTTON RAYON Cellulose / viscose BLENDED (Synthetic + Natural) SYNTHETIC (Nylon, PET, PAN)
  • 28. CLOTH PRODUCTION SHARE 19 HOSIERY 0.003 KHADI 14 HANDLOOM 63 POWER LOOM 04 ORGANIZED MILL SECTOR CLOTH PRODUCTION % SECTOR
  • 29. FUNDS PROVIDED FOR MODERNIZATION OF ORGANIZED TEXTILE MILL SECTOR 25,000 1999-2004 750 1986 Amount (Crores) year
  • 30. TECHOLOGY MISSIONS FOR OTHER TEXTILE SECTORS TECHNOLOGY MISSION FOR JUTE TECHNOLOGY MISSION FOR COTTON NEED FOR TECHNOLOGY MISSION FOR KHADI TECHOLOGY UPGRADATION FUNDS FOR MODERNIZATION OF TEXTILE INDUSTRY
  • 31.