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Fundamentals of Transformer
Inrush
Suhag Patel, P.E.
GE Digital Energy
Placentia, CA
Texas A&M Protective Relay Conference
College Station, TX April 13, 2010
Objective
 Understand why transformer inrush
occurs
 Understand the characteristics of an
inrush waveform
 Understand the impact transformer
inrush can have on differential relays
 Discuss various methods to reliably
restrain differential relay operation
Basics of Differential Relays
 Very Simple –
Sum of All
currents should
be zero.
 Must Compensate
for Phase Shift and
Magnitude
Difference
Problems with Transformer
Differential Relays
Inrush Current Impact on
Differential Relay
What is Inrush Current
 All transformers must establish flux in the transformer core
 This flux causes a current to flow known as the
magnetizing current
 Magnetizing current appears as differential current
Steady State Magnetization
Current
 Non-Linearity of the core results in a non-linear
magnetizing current waveform
 Notice flux lags excitation voltage by 90 degrees
 Steady State Magnetizing current is in the range of 1-3% of
XFMR FLA
Magnetizing Current Under
Non-Steady State Conditions
 When an abrupt change in excitation voltage occurs, a
large magnetizing current can flow.
 The Magnetizing Inrush Current is dependant on several
factors, which will be discussed on the following slides
Impact of Switching Point
 Highest magnitude inrush occurs when excitation voltage is
applied at zero crossing.
 Lowest magnitude inrush occurs when excitation voltage is
applied at –90 degrees.
Time
e
ϕ
Start of event
Time
e ϕ
Start of event
Impact of Remnant Flux
 Remnant Flux can be positive or negative
 This can lead to increased or decreased magnetizing
inrush current
Impact of Power System
Impedance
 The peak magnitude of the inrush current is
dictated by the strength of the power system
source
 The duration of an inrush event is dictated by the
resistive losses in the circuit
Impact of Transformer Design
 Electrical steel has remained fairly
constant over the years
 Laminated core designs lead to lower
reluctance cores
 Lower reluctance cores are more
efficient leading to lower magnetizing
current
Transformer Inrush Waveform
No CT Errors – Time Domain
Transformer Inrush Waveform
No CT Error – Freq Domain
Transformer Inrush Waveform
with CT Sat – Time Domain
Transformer Inrush Waveform
with CT Sat – Freq Domain
When Does Inrush Occur?
 During Transformer Energization:
 Typically the most severe case, because excitation voltage is going
from zero to maximum value
 During Post Fault Voltage Recovery:
 During a fault the system voltage is depressed, and then returns to
full value
 Not typically as sever as Energization because Flux won’t be fully
offset from excitation voltage
 Sympathetic Inrush:
Inrush Restraint Methods
 As shown earlier, high levels of inrush
current can cause differential relay
misoperation
 We need to identify this condition and stop
the differential relay from operating while
inrush condition is present
 Many methods exist, all rely on the
characteristics of the inrush waveform
Percentage of Total Harmonic
 This method utilizes the fact the inrush
waveform is rich in harmonics.
 EM relays applied this per phase.
 Problems
 More efficient core designs produce less harmonic
content
 CT Saturation essentially creates a setting “floor”
CT Saturation Waveform
 Note that a saturated CT waveform is
highly non-linear
CT Saturation Spectrum
 Note the high 2nd harmonic component
Typical 2nd Harmonic Ratios
 Typical values of 2nd
harmonic to
fundamental ratios in
the range of 10%-
60%
 Can be much lower as
shown
 Microprocessor relays
have introduced
methods to deal with
this problem
Percentage of 2nd Harmonic
 This method utilizes the fact the inrush
waveform has a dominant second
harmonic component.
 EM relays applied this per phase.
 CT Saturation still a problem
Percentage of 4th Harmonic
 This method utilizes the fact the inrush
waveform is not symmetric, leading to even
harmonics
 Used in some microprocessor relays
 CT Saturation still a problem
 No significant benefit over 2nd harmonic
methods
Waveshape Based Method
 Relies on flat spots
near zero value
 CT saturation can
compromise
security and
dependability
 Were used widely
in solid-state
relays
Adaptive 2nd Harmonic Method
 Method utilizes 2nd
Harmonic
Magnitude and
Angle
 Dynamically
restrains over a
maximum of 6
cycles
 May slow
operation by a few
cycles if 2nd
harmonic current
is present
How to Apply Various
Methods?
 EM relays typically used either % total
harmonic or % 2nd harmonic methods
 EM relays applied them on a per-phase
basis
 Microprocessor relays can apply many
methods on a per-phase, 1 out of 3
(cross blocking), 2 out of 3, or average
basis
 Pros and Cons to each
Considerations When Applying
Harmonic Restraint
 Reliability – Ability for the differential
relay to operate on all internal faults
 Security – Ability for the differential relay
to restrain for all transformer inrush
events
 Speed – How quickly internal faults are
cleared
 No method is best, depends on user
requirements
Considerations When Applying
Harmonic Restraint
 1 out of 3 (Cross Blocking)– Very secure,
but can reduce reliability or speed:
 Consider fault during energization
 Per Phase – Less secure, very reliable:
 Consider low 2nd harmonic inrush
 2 out of 3 – More secure then Per Phase,
potentially less reliable
 Averaging Method – More secure then
Per Phase or 2 out of 3, no compromise
on reliability
Transformer Inrush Impact on
Generator Differential
 High DC component of Inrush may saturate
Gen CT’s.
 Using harmonic restraint is not a good
solution, adds too much delay
87G
Transformer Inrush Impact on
Generator Differential
 Flux balanced CT configuration can be used on
smaller Generators
Transformer Inrush Impact on
Generator Differential
 For problem installations, transformer CB close
can be used to delay 87G
87G
Transformer Close CB Command
Delays 87G Relay
Importance of Good
Waveform Capture
 Depending on specific system conditions and transformer
design, varying levels of 2nd harmonic content may be
present
 It is in the users best interest to capture inrush
waveforms whenever possible
 If a fairly complete library of actual waveform data is
available, this can be used to fine tune settings and
evaluate new methods
Conclusion
 Transformer Inrush will occur anytime a change to
the transformer excitation voltage occurs
 Transformer Inrush appears as differential current to
the transformer differential relay
 2nd harmonic based methods should not be set lower
then 15% otherwise dependability is put at risk
 Many blocking methods exist, however, they pose
various compromises to security, reliability, and
speed.
 The right choice of blocking method depends on the
individual user
 Generator Differential relays can also be impacted by
transformer inrush
Thank You
Suhag Patel
suhag.patel@ge.com
562-233-1371

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Fundamentals of transformer inrush

  • 1. Fundamentals of Transformer Inrush Suhag Patel, P.E. GE Digital Energy Placentia, CA Texas A&M Protective Relay Conference College Station, TX April 13, 2010
  • 2. Objective  Understand why transformer inrush occurs  Understand the characteristics of an inrush waveform  Understand the impact transformer inrush can have on differential relays  Discuss various methods to reliably restrain differential relay operation
  • 3. Basics of Differential Relays  Very Simple – Sum of All currents should be zero.  Must Compensate for Phase Shift and Magnitude Difference
  • 5. Inrush Current Impact on Differential Relay
  • 6. What is Inrush Current  All transformers must establish flux in the transformer core  This flux causes a current to flow known as the magnetizing current  Magnetizing current appears as differential current
  • 7. Steady State Magnetization Current  Non-Linearity of the core results in a non-linear magnetizing current waveform  Notice flux lags excitation voltage by 90 degrees  Steady State Magnetizing current is in the range of 1-3% of XFMR FLA
  • 8. Magnetizing Current Under Non-Steady State Conditions  When an abrupt change in excitation voltage occurs, a large magnetizing current can flow.  The Magnetizing Inrush Current is dependant on several factors, which will be discussed on the following slides
  • 9. Impact of Switching Point  Highest magnitude inrush occurs when excitation voltage is applied at zero crossing.  Lowest magnitude inrush occurs when excitation voltage is applied at –90 degrees. Time e ϕ Start of event Time e ϕ Start of event
  • 10. Impact of Remnant Flux  Remnant Flux can be positive or negative  This can lead to increased or decreased magnetizing inrush current
  • 11. Impact of Power System Impedance  The peak magnitude of the inrush current is dictated by the strength of the power system source  The duration of an inrush event is dictated by the resistive losses in the circuit
  • 12. Impact of Transformer Design  Electrical steel has remained fairly constant over the years  Laminated core designs lead to lower reluctance cores  Lower reluctance cores are more efficient leading to lower magnetizing current
  • 13. Transformer Inrush Waveform No CT Errors – Time Domain
  • 14. Transformer Inrush Waveform No CT Error – Freq Domain
  • 15. Transformer Inrush Waveform with CT Sat – Time Domain
  • 16. Transformer Inrush Waveform with CT Sat – Freq Domain
  • 17. When Does Inrush Occur?  During Transformer Energization:  Typically the most severe case, because excitation voltage is going from zero to maximum value  During Post Fault Voltage Recovery:  During a fault the system voltage is depressed, and then returns to full value  Not typically as sever as Energization because Flux won’t be fully offset from excitation voltage  Sympathetic Inrush:
  • 18. Inrush Restraint Methods  As shown earlier, high levels of inrush current can cause differential relay misoperation  We need to identify this condition and stop the differential relay from operating while inrush condition is present  Many methods exist, all rely on the characteristics of the inrush waveform
  • 19. Percentage of Total Harmonic  This method utilizes the fact the inrush waveform is rich in harmonics.  EM relays applied this per phase.  Problems  More efficient core designs produce less harmonic content  CT Saturation essentially creates a setting “floor”
  • 20. CT Saturation Waveform  Note that a saturated CT waveform is highly non-linear
  • 21. CT Saturation Spectrum  Note the high 2nd harmonic component
  • 22. Typical 2nd Harmonic Ratios  Typical values of 2nd harmonic to fundamental ratios in the range of 10%- 60%  Can be much lower as shown  Microprocessor relays have introduced methods to deal with this problem
  • 23. Percentage of 2nd Harmonic  This method utilizes the fact the inrush waveform has a dominant second harmonic component.  EM relays applied this per phase.  CT Saturation still a problem
  • 24. Percentage of 4th Harmonic  This method utilizes the fact the inrush waveform is not symmetric, leading to even harmonics  Used in some microprocessor relays  CT Saturation still a problem  No significant benefit over 2nd harmonic methods
  • 25. Waveshape Based Method  Relies on flat spots near zero value  CT saturation can compromise security and dependability  Were used widely in solid-state relays
  • 26. Adaptive 2nd Harmonic Method  Method utilizes 2nd Harmonic Magnitude and Angle  Dynamically restrains over a maximum of 6 cycles  May slow operation by a few cycles if 2nd harmonic current is present
  • 27. How to Apply Various Methods?  EM relays typically used either % total harmonic or % 2nd harmonic methods  EM relays applied them on a per-phase basis  Microprocessor relays can apply many methods on a per-phase, 1 out of 3 (cross blocking), 2 out of 3, or average basis  Pros and Cons to each
  • 28. Considerations When Applying Harmonic Restraint  Reliability – Ability for the differential relay to operate on all internal faults  Security – Ability for the differential relay to restrain for all transformer inrush events  Speed – How quickly internal faults are cleared  No method is best, depends on user requirements
  • 29. Considerations When Applying Harmonic Restraint  1 out of 3 (Cross Blocking)– Very secure, but can reduce reliability or speed:  Consider fault during energization  Per Phase – Less secure, very reliable:  Consider low 2nd harmonic inrush  2 out of 3 – More secure then Per Phase, potentially less reliable  Averaging Method – More secure then Per Phase or 2 out of 3, no compromise on reliability
  • 30. Transformer Inrush Impact on Generator Differential  High DC component of Inrush may saturate Gen CT’s.  Using harmonic restraint is not a good solution, adds too much delay 87G
  • 31. Transformer Inrush Impact on Generator Differential  Flux balanced CT configuration can be used on smaller Generators
  • 32. Transformer Inrush Impact on Generator Differential  For problem installations, transformer CB close can be used to delay 87G 87G Transformer Close CB Command Delays 87G Relay
  • 33. Importance of Good Waveform Capture  Depending on specific system conditions and transformer design, varying levels of 2nd harmonic content may be present  It is in the users best interest to capture inrush waveforms whenever possible  If a fairly complete library of actual waveform data is available, this can be used to fine tune settings and evaluate new methods
  • 34. Conclusion  Transformer Inrush will occur anytime a change to the transformer excitation voltage occurs  Transformer Inrush appears as differential current to the transformer differential relay  2nd harmonic based methods should not be set lower then 15% otherwise dependability is put at risk  Many blocking methods exist, however, they pose various compromises to security, reliability, and speed.  The right choice of blocking method depends on the individual user  Generator Differential relays can also be impacted by transformer inrush