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OHS CORRECTIVE AND PREVENTIVE ACTION                                                                                                                       AS/NZS 4801, OHSAS 18001
                                                                                                                                                                          OHS20309
                                                                                                                                                                          SAI Global
AT MONASH UNIVERSITY

                                                                                                                                                      November 2010


TABLE OF CONTENTS

1.       PURPOSE ............................................................................................................................. 2
2.       SCOPE .................................................................................................................................. 2
3.       ABBREVIATIONS ................................................................................................................. 2
4.       DEFINITIONS ........................................................................................................................ 2
         4.1      CORRECTIVE ACTION ........................................................................................................................................ 2
         4.2      MACHINERY/EQUIPMENT ................................................................................................................................... 2
         4.3      MONASH CONTROLLED ENTITY ........................................................................................................................... 2
         4.4      NON CONFORMANCE ......................................................................................................................................... 3
         4.5      OHS AUDIT ...................................................................................................................................................... 3
         4.6      OHS HAZARD ................................................................................................................................................... 3
         4.7      PREVENTIVE ACTION ......................................................................................................................................... 3
         4.8      WORKPLACE INSPECTIONS ................................................................................................................................ 3

5.       CORRECTIVE AND PREVENTIVE ACTION ......................................................................... 4
6.       RECORDS ............................................................................................................................. 6
7.       REFERENCES ...................................................................................................................... 6
         7.1      LEGISLATION ................................................................................................................................................... 6
         7.2      AUSTRALIAN STANDARDS .................................................................................................................................. 6
         7.3      MONASH UNIVERSITY OHS DOCUMENTS .............................................................................................................. 6




corrective-action.doc, v2                                                    Responsible Officer: Director, OH&S                                                   Page 1 of 6
Date of first issue: August 2007                                             Date of last review: November 2010                                      Date of next review: 2013
                                                                                                                                                                    25/10/2010
1.       PURPOSE
         This document summarises the processes used for corrective and preventive action at
         Monash University in accordance with the requirements of the Occupational Health and
         Safety Act (2004) and associated regulations and with Standards AS/NZS 4801:2001
         Occupational Health & Safety Management Systems – specifications with guidance for use
         and OHSAS 18001:2007 Occupational Health & Safety Management Systems –
         requirements
         Preventive and corrective action is identified from inspection and testing, audits, hazard and
         incident reporting and other reviews of the Monash University OHS management system.

         Corrective and preventive action is implemented to:
         •    detect and correct errors or problems in OHS management;
         •    prevent recurrences of errors or problems in OHS management; and
         •    ensure that systems are in place to prevent the occurrence of errors or problems in
              OHS management.

2.       SCOPE
         The processes described apply to OHS management on the Australian campuses of Monash
         University and to Monash controlled entities.

3.       ABBREVIATIONS
         HSR                       Health and Safety Representative
         OHS                       Occupational health and safety
         OH&S                      Occupational Health and Safety Branch

4.       DEFINITIONS
         4.1           CORRECTIVE ACTION

                       Corrective action is action taken after an incident to correct the problem and to
                       prevent a recurrence.
         4.2           MACHINERY/EQUIPMENT

                       For the purposes of this document, machinery/equipment is defined as a system or
                       device used for performing work which may or may not be coupled to a power
                       source and any associated auxiliary equipment. This includes pressure equipment,
                       powered equipment, hoists, powered mobile plant, lasers, turbines, explosive-
                       powered tools, scaffolds and temporary access equipment in laboratories, studios
                       and workshops.

                       For the purposes of this document:
                       •           machinery/equipment does not include lifts and cranes, as the processes
                                   required for these machines are covered in the document OHS monitoring,
                                   measurement & registration at Monash University.
                       •           personal computers and office equipment are excluded from these
                                   procedures.
         4.3           MONASH CONTROLLED ENTITY

                       Monash controlled entities (e.g. companies) include entities where Monash can
                       control decision making, directly or indirectly, in relation to the financial and
                       operating policies so as to enable the entity to operate with it in pursuing the
                       objectives of Monash University.

                       For the remainder of this document, a Monash controlled entity will be referred to as
                       a controlled entity.

corrective-action.doc, v2                                Responsible Officer: Director, OH&S                 Page 2 of 6
Date of first issue: August 2007                         Date of last review: November 2010    Date of next review: 2013
                                                                                                              25/10/2010
4.4           NON CONFORMANCE

                       A non conformance is an activity or item that does not conform to the policy,
                       procedures or other requirements of the Monash University OHS management
                       system.
         4.5           OHS AUDIT

                       An OHS audit is a systematic and documented verification process of objectively
                       obtaining and evaluating evidence to determine whether the university is conforming
                       to planned OHS arrangements.
         4.6           OHS HAZARD

                       An OHS hazard is anything that has the potential to cause injury or illness to people,
                       damage to property or the environment or a combination of these. The situation
                       could involve a task, chemical, item of machinery/equipment or unacceptable
                       behaviour.
         4.7           PREVENTIVE ACTION

                       Preventive action is pro-active and involves taking action before an incident occurs,
                       e.g. by identifying a hazard and taking steps to prevent any incident which may
                       result from the hazard.
         4.8           WORKPLACE INSPECTIONS

                       Workplace inspections are planned, systematic appraisals of physical aspects of the
                       workplace that identify OHS hazards and non-compliances with Monash University
                       policy, procedures and practices and legal requirements.




corrective-action.doc, v2                           Responsible Officer: Director, OH&S                   Page 3 of 6
Date of first issue: August 2007                    Date of last review: November 2010      Date of next review: 2013
                                                                                                           25/10/2010
5.       CORRECTIVE AND PREVENTIVE ACTION
         The corrective and preventive action undertaken as part of the Monash University OHS management system is outlined in the table below.
         Activity           Procedure                 Corrective action            Preventive action         Requirements
         Workplace          Workplace inspection      Addressing non-              Implementing improvements • Actions necessary are recorded on
         inspections               program                          conformances with OHS          to OHS systems and                inspection worksheets;
                                                                    procedures and systems         procedures upon the          • Tasks and date of completion are
                                   OHS monitoring,                  identified during inspection   identification of hazards         assigned to the most appropriate person
                                   measurement and                  (using reference checklist)                                      to complete the task;
                                   registration at Monash
                                                                                                                                •    Form is returned to safety officer when
                                   University
                                                                                                                                     inspection complete, who monitors that
                                                                                                                                     the action is completed in a timely fashion.
         OHS audits                OHS audits at Monash             Addressing non-                Implementing improvements    •    Audit report provided by OH&S and
                                                                    conformances with OHS          to OHS systems and                closing meeting outlines actions to be
                                                                    procedures and systems         procedures                        taken including timelines;
                                                                    identified during audits                                    •    OHSE consultant/manager monitors and
                                                                                                                                     assists with implementation;
                                                                                                                                •    OH&S monitors completion of actions at
                                                                                                                                     end of time period allocated.
         Hazard & incident Procedures for hazard &                  Addressing problems and        Addressing problems and •         Hazard or incident reported;
         reporting         incident reporting,                      non-conformances with OHS      non-conformances with OHS •       Safety Officer, HSR, OHSE
                           investigation & recording                procedures and systems that    procedures and systems that       consultant/manager, local OHS&E
                                                                    led to the incident            resulted in the hazard            committee provide feedback and
                                                                                                                                     assistance with actions;
                                                                                                                                •    OH&S and local OHS&E committee
                                                                                                                                     monitor effectiveness of action;
                                                                                                                                •    Outstanding corrective actions report
                                                                                                                                     monitors completion of
                                                                                                                                     corrective/preventive action.
         Inspection &              Use, design and                  Addressing problems            Implementing improvements     •   Results of testing provided to unit/entity;
         testing of                modification of machinery        identified with plant and      to plant and equipment and to •   Non-conformances reported to safety
         machinery &               and equipment at Monash          equipment and non-             systems and procedures that       officer, resources manager;
         equipment                 University                       conformances with test         use the plant and equipment. •    Plant and equipment placed out of service
                                   Information sheet No. 33         specifications                                                   until repaired/undergone maintenance
                                   Inspection, testing, tagging                                                                      and retesting;
                                   & repair of electrical
                                                                                                                                •    Replaced by equipment with safer design.
                                   equipment
                                   Procedures for isolation of

corrective-action.doc, v2                               Responsible Officer: Director, OH&S                       Page 4 of 6
Date of first issue: August 2007                        Date of last review: November 2010          Date of next review: 2013
                                                                                                                                                                         25/10/2010
Activity                  Procedure                        Corrective action               Preventive action             Requirements
                                   machinery/equipment
         OHS document              OH&S      procedures  for Addressing problems                    Implementing improvements • Procedure for policy/procedure
         review                    document     control and identified that require policy          to policy documentation to      development outlined in Appendix of
                                   retention                 documentation, legislative             prevent      system       and   OH&S procedures for document control
                                                             requirements, issues arising           procedural non-conformances     and retention;
                                                             with procedures and systems                                          • Policy, procedures, guidelines reviewed
                                                                                                                                    every 3 years.
         Issues raised at          Procedures for OHS               Addressing individual, system   Implementing improvements • Staff and students informed of meetings to
         local OHS&E               consultation                     or procedural OHS problems      to    OHS      systems     or   raise issues;
         committee                                                  and/or complaints               procedures                    • Issues discussed at local OHS&E
         meetings                  Procedures for OHS issue                                                                         committee meetings with staff member or
                                   resolution                                                                                       student invited to attend;
                                   Procedures for hazard &                                                                        • Discussion and resolutions included in
                                   incident reporting,                                                                              minutes;
                                   investigation & recording                                                                      • Items remain on agenda until actions
                                                                                                                                    completed;
                                                                                                                                  • OHSE consultant/manager ensures
                                                                                                                                    issues with university wide implications
                                                                                                                                    are referred to OH&S for resolution and
                                                                                                                                    action, if required.
         Review of OH&S            OH&S consultants and   Addressing problems                       Implementing improvements • Discussion included in meetings;
         projects and              staff meetings         identified at review, taking              to OHS projects and plans     • Periodic planning meetings to develop
         plans                                            action to correct problems in                                             and review progress.
                                                          ensuing projects and plans
         Management                Annual reviews held by Addressing problems                       Implementing improvements • Discussion and actions required included
         review                    OHS Policy Committee   identified at review, taking              to OHS projects, plans, policy  in minutes;
                                                          action to correct problems in             documents,    systems     and • Actions followed up at subsequent
                                                          ensuing projects, plans, policy           procedures                      meetings.
                                                          documents, systems and
                                                          procedures
         External and                                     Addressing problems                       Implementing improvements • Discussion and actions required included
         internal reviews                                 identified at review, taking              to OHS projects, plans, policy   in OHS Policy Committee minutes;
                                                          action to correct problems in             documents,    systems     and • Actions incorporated into new projects,
                                                          ensuing projects, plans, policy           procedures                       plans, policy documents, systems and
                                                          documents, systems and                                                     procedures.
                                                          procedures                                                               • Actions followed up at subsequent
                                                                                                                                     meetings.

corrective-action.doc, v2                               Responsible Officer: Director, OH&S                        Page 5 of 6
Date of first issue: August 2007                        Date of last review: November 2010           Date of next review: 2013
                                                                                                                                                                     25/10/2010
6.       RECORDS
         Record to be kept by                  Records                                    To be kept for:

         Academic/administrative               Hazard & Incident report forms             Indefinitely
         unit/
         controlled entity
                                               Local OHS&E committee minutes              5 years
                                               Records of audits including:               5 years
                                               • self audits
                                               • internal audits
                                               • external audits
                                               • certification audits
                                               Records of corrective actions taken        5 years
                                               and controls used to address
                                               system or procedural deficiencies
                                               and non conformances
                                               Records of workplace inspections           5 years

         OH&S                                  Hazard & incident reports                  Indefinitely
                                                Policy documentation                      Indefinitely
                                               OHS Policy Committee minutes               Indefinitely
                                               Records of audits including:               5 years
                                                • self audits
                                                • internal audits
                                                • external audits
                                                • certification audits
                                               Records of completed workplace             5 years
                                               inspections

7.       REFERENCES
         7.1           LEGISLATION

                       Occupational Health and Safety Act 2004 (Vic)
                       Occupational Health and Safety Regulations 2007 (Vic)
         7.2           AUSTRALIAN STANDARDS

                       AS/NZS 4801:2001 Occupational Health & Safety Management Systems –
                       specifications with guidance for use.
                       OHSAS 18001:2007 Occupational Health & Safety Management Systems –
                       requirements.
         7.3           MONASH UNIVERSITY OHS DOCUMENTS
                       www.monash.edu.au/ohs/
                       Monash University self audit questionnaire
                       Monash University Workplace inspection program
                       OHS audits at Monash University
                       OHS monitoring, measurement and registration at Monash University
                       OHS records management at Monash University
                       OHSE procedures for document control &retention
                       Information sheet No. 33 Inspection, testing, tagging & repair of electrical equipment
                       Procedures for isolation of machinery/equipment
                       Procedures for hazard & incident reporting, investigation & recording
                       Procedures for OHS consultation
                       Procedures for OHS issue resolution
                       Use, design and modification of machinery and equipment at Monash University


corrective-action.doc, v2                           Responsible Officer: Director, OH&S                       Page 6 of 6
Date of first issue: August 2007                    Date of last review: November 2010          Date of next review: 2013
                                                                                                               25/10/2010

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Bb3 health and safety final public
 

Monash OHS Corrective Action Processes

  • 1. OHS CORRECTIVE AND PREVENTIVE ACTION AS/NZS 4801, OHSAS 18001 OHS20309 SAI Global AT MONASH UNIVERSITY November 2010 TABLE OF CONTENTS 1. PURPOSE ............................................................................................................................. 2 2. SCOPE .................................................................................................................................. 2 3. ABBREVIATIONS ................................................................................................................. 2 4. DEFINITIONS ........................................................................................................................ 2 4.1 CORRECTIVE ACTION ........................................................................................................................................ 2 4.2 MACHINERY/EQUIPMENT ................................................................................................................................... 2 4.3 MONASH CONTROLLED ENTITY ........................................................................................................................... 2 4.4 NON CONFORMANCE ......................................................................................................................................... 3 4.5 OHS AUDIT ...................................................................................................................................................... 3 4.6 OHS HAZARD ................................................................................................................................................... 3 4.7 PREVENTIVE ACTION ......................................................................................................................................... 3 4.8 WORKPLACE INSPECTIONS ................................................................................................................................ 3 5. CORRECTIVE AND PREVENTIVE ACTION ......................................................................... 4 6. RECORDS ............................................................................................................................. 6 7. REFERENCES ...................................................................................................................... 6 7.1 LEGISLATION ................................................................................................................................................... 6 7.2 AUSTRALIAN STANDARDS .................................................................................................................................. 6 7.3 MONASH UNIVERSITY OHS DOCUMENTS .............................................................................................................. 6 corrective-action.doc, v2 Responsible Officer: Director, OH&S Page 1 of 6 Date of first issue: August 2007 Date of last review: November 2010 Date of next review: 2013 25/10/2010
  • 2. 1. PURPOSE This document summarises the processes used for corrective and preventive action at Monash University in accordance with the requirements of the Occupational Health and Safety Act (2004) and associated regulations and with Standards AS/NZS 4801:2001 Occupational Health & Safety Management Systems – specifications with guidance for use and OHSAS 18001:2007 Occupational Health & Safety Management Systems – requirements Preventive and corrective action is identified from inspection and testing, audits, hazard and incident reporting and other reviews of the Monash University OHS management system. Corrective and preventive action is implemented to: • detect and correct errors or problems in OHS management; • prevent recurrences of errors or problems in OHS management; and • ensure that systems are in place to prevent the occurrence of errors or problems in OHS management. 2. SCOPE The processes described apply to OHS management on the Australian campuses of Monash University and to Monash controlled entities. 3. ABBREVIATIONS HSR Health and Safety Representative OHS Occupational health and safety OH&S Occupational Health and Safety Branch 4. DEFINITIONS 4.1 CORRECTIVE ACTION Corrective action is action taken after an incident to correct the problem and to prevent a recurrence. 4.2 MACHINERY/EQUIPMENT For the purposes of this document, machinery/equipment is defined as a system or device used for performing work which may or may not be coupled to a power source and any associated auxiliary equipment. This includes pressure equipment, powered equipment, hoists, powered mobile plant, lasers, turbines, explosive- powered tools, scaffolds and temporary access equipment in laboratories, studios and workshops. For the purposes of this document: • machinery/equipment does not include lifts and cranes, as the processes required for these machines are covered in the document OHS monitoring, measurement & registration at Monash University. • personal computers and office equipment are excluded from these procedures. 4.3 MONASH CONTROLLED ENTITY Monash controlled entities (e.g. companies) include entities where Monash can control decision making, directly or indirectly, in relation to the financial and operating policies so as to enable the entity to operate with it in pursuing the objectives of Monash University. For the remainder of this document, a Monash controlled entity will be referred to as a controlled entity. corrective-action.doc, v2 Responsible Officer: Director, OH&S Page 2 of 6 Date of first issue: August 2007 Date of last review: November 2010 Date of next review: 2013 25/10/2010
  • 3. 4.4 NON CONFORMANCE A non conformance is an activity or item that does not conform to the policy, procedures or other requirements of the Monash University OHS management system. 4.5 OHS AUDIT An OHS audit is a systematic and documented verification process of objectively obtaining and evaluating evidence to determine whether the university is conforming to planned OHS arrangements. 4.6 OHS HAZARD An OHS hazard is anything that has the potential to cause injury or illness to people, damage to property or the environment or a combination of these. The situation could involve a task, chemical, item of machinery/equipment or unacceptable behaviour. 4.7 PREVENTIVE ACTION Preventive action is pro-active and involves taking action before an incident occurs, e.g. by identifying a hazard and taking steps to prevent any incident which may result from the hazard. 4.8 WORKPLACE INSPECTIONS Workplace inspections are planned, systematic appraisals of physical aspects of the workplace that identify OHS hazards and non-compliances with Monash University policy, procedures and practices and legal requirements. corrective-action.doc, v2 Responsible Officer: Director, OH&S Page 3 of 6 Date of first issue: August 2007 Date of last review: November 2010 Date of next review: 2013 25/10/2010
  • 4. 5. CORRECTIVE AND PREVENTIVE ACTION The corrective and preventive action undertaken as part of the Monash University OHS management system is outlined in the table below. Activity Procedure Corrective action Preventive action Requirements Workplace Workplace inspection Addressing non- Implementing improvements • Actions necessary are recorded on inspections program conformances with OHS to OHS systems and inspection worksheets; procedures and systems procedures upon the • Tasks and date of completion are OHS monitoring, identified during inspection identification of hazards assigned to the most appropriate person measurement and (using reference checklist) to complete the task; registration at Monash • Form is returned to safety officer when University inspection complete, who monitors that the action is completed in a timely fashion. OHS audits OHS audits at Monash Addressing non- Implementing improvements • Audit report provided by OH&S and conformances with OHS to OHS systems and closing meeting outlines actions to be procedures and systems procedures taken including timelines; identified during audits • OHSE consultant/manager monitors and assists with implementation; • OH&S monitors completion of actions at end of time period allocated. Hazard & incident Procedures for hazard & Addressing problems and Addressing problems and • Hazard or incident reported; reporting incident reporting, non-conformances with OHS non-conformances with OHS • Safety Officer, HSR, OHSE investigation & recording procedures and systems that procedures and systems that consultant/manager, local OHS&E led to the incident resulted in the hazard committee provide feedback and assistance with actions; • OH&S and local OHS&E committee monitor effectiveness of action; • Outstanding corrective actions report monitors completion of corrective/preventive action. Inspection & Use, design and Addressing problems Implementing improvements • Results of testing provided to unit/entity; testing of modification of machinery identified with plant and to plant and equipment and to • Non-conformances reported to safety machinery & and equipment at Monash equipment and non- systems and procedures that officer, resources manager; equipment University conformances with test use the plant and equipment. • Plant and equipment placed out of service Information sheet No. 33 specifications until repaired/undergone maintenance Inspection, testing, tagging and retesting; & repair of electrical • Replaced by equipment with safer design. equipment Procedures for isolation of corrective-action.doc, v2 Responsible Officer: Director, OH&S Page 4 of 6 Date of first issue: August 2007 Date of last review: November 2010 Date of next review: 2013 25/10/2010
  • 5. Activity Procedure Corrective action Preventive action Requirements machinery/equipment OHS document OH&S procedures for Addressing problems Implementing improvements • Procedure for policy/procedure review document control and identified that require policy to policy documentation to development outlined in Appendix of retention documentation, legislative prevent system and OH&S procedures for document control requirements, issues arising procedural non-conformances and retention; with procedures and systems • Policy, procedures, guidelines reviewed every 3 years. Issues raised at Procedures for OHS Addressing individual, system Implementing improvements • Staff and students informed of meetings to local OHS&E consultation or procedural OHS problems to OHS systems or raise issues; committee and/or complaints procedures • Issues discussed at local OHS&E meetings Procedures for OHS issue committee meetings with staff member or resolution student invited to attend; Procedures for hazard & • Discussion and resolutions included in incident reporting, minutes; investigation & recording • Items remain on agenda until actions completed; • OHSE consultant/manager ensures issues with university wide implications are referred to OH&S for resolution and action, if required. Review of OH&S OH&S consultants and Addressing problems Implementing improvements • Discussion included in meetings; projects and staff meetings identified at review, taking to OHS projects and plans • Periodic planning meetings to develop plans action to correct problems in and review progress. ensuing projects and plans Management Annual reviews held by Addressing problems Implementing improvements • Discussion and actions required included review OHS Policy Committee identified at review, taking to OHS projects, plans, policy in minutes; action to correct problems in documents, systems and • Actions followed up at subsequent ensuing projects, plans, policy procedures meetings. documents, systems and procedures External and Addressing problems Implementing improvements • Discussion and actions required included internal reviews identified at review, taking to OHS projects, plans, policy in OHS Policy Committee minutes; action to correct problems in documents, systems and • Actions incorporated into new projects, ensuing projects, plans, policy procedures plans, policy documents, systems and documents, systems and procedures. procedures • Actions followed up at subsequent meetings. corrective-action.doc, v2 Responsible Officer: Director, OH&S Page 5 of 6 Date of first issue: August 2007 Date of last review: November 2010 Date of next review: 2013 25/10/2010
  • 6. 6. RECORDS Record to be kept by Records To be kept for: Academic/administrative Hazard & Incident report forms Indefinitely unit/ controlled entity Local OHS&E committee minutes 5 years Records of audits including: 5 years • self audits • internal audits • external audits • certification audits Records of corrective actions taken 5 years and controls used to address system or procedural deficiencies and non conformances Records of workplace inspections 5 years OH&S Hazard & incident reports Indefinitely Policy documentation Indefinitely OHS Policy Committee minutes Indefinitely Records of audits including: 5 years • self audits • internal audits • external audits • certification audits Records of completed workplace 5 years inspections 7. REFERENCES 7.1 LEGISLATION Occupational Health and Safety Act 2004 (Vic) Occupational Health and Safety Regulations 2007 (Vic) 7.2 AUSTRALIAN STANDARDS AS/NZS 4801:2001 Occupational Health & Safety Management Systems – specifications with guidance for use. OHSAS 18001:2007 Occupational Health & Safety Management Systems – requirements. 7.3 MONASH UNIVERSITY OHS DOCUMENTS www.monash.edu.au/ohs/ Monash University self audit questionnaire Monash University Workplace inspection program OHS audits at Monash University OHS monitoring, measurement and registration at Monash University OHS records management at Monash University OHSE procedures for document control &retention Information sheet No. 33 Inspection, testing, tagging & repair of electrical equipment Procedures for isolation of machinery/equipment Procedures for hazard & incident reporting, investigation & recording Procedures for OHS consultation Procedures for OHS issue resolution Use, design and modification of machinery and equipment at Monash University corrective-action.doc, v2 Responsible Officer: Director, OH&S Page 6 of 6 Date of first issue: August 2007 Date of last review: November 2010 Date of next review: 2013 25/10/2010