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Finite capacity planning and scheduling
for manufacturing
Odoo – frePPLe connector
Johan De Taeye
© 2014 frepple.com
Agenda
 Introduction
 Odoo and frePPLe
 Connector
 Live demo
 Conclusions
 Q&A
© 2014 frepple.com
Odoo in manufacturing
Business transactions that execute the
day-to-day operations in a manufacturing company
- Manage sales orders
- Manage purchase orders
- Track all inventory movements
- Create production orders
- HR
- Accounting & finance
- …
Odoo ERP is the backbone
to execute a manufacturing
company’s business processes
© 2014 frepple.com
Day in the life of a planner
How do we make best use of
our bottleneck resources?
When can we
ship this new
order?
What are our
capacity needs
for next year?
How do I schedule material, capacity
and labor around my constraints?
Some tough questions a
production planner in a
manufacturing plant has to
answer…
What is the impact of an unexpected
machine breakdown or a late material?
Which orders
risk to be
shipped late?
Which purchase
orders should
be expedited?
© 2014 frepple.com
Boost your planning process
When excel is no longer
the right tool to answer
these questions…
FrePPLe, open source APS tool
- over 9000 downloads per year
- finite capacity planning and scheduling
- optimized allocation of material and capacity
- intelligent decision support workflows
© 2014 frepple.com
Integrated solution
 Improve planning speed and accuracy
 Agile response to changes in demand and supply
 Improve your planner’s productivity
 Reduce work in progress and inventory
 Improve delivery performance
Business
benefits of
integrated
solution
Business transactions to
execute the day-to-day
business processes
Decision support to plan
beyond the ERP transactions
© 2014 frepple.com
Odoo – frePPLe connector
Inventory
Sales orders
Manufacturing orders
Work orders
Purchase orders
Manufacturing orders
Work orders
Procurement orders
Planned delivery date of sales orders
Workcenters
Routings
Bill of materials
Locations
Products
Customers
© 2014 frepple.com
Odoo – frePPLe connector
 Uses odoo standard XML-RPC API
 FrePPle can be installed on the same server as odoo
Or
The planner can work on a personal installation of frePPLe
 Only recently changed objects are transferred
 Synchronization of the data is fast
 Different methods of integration
a. Replace odoo mrp scheduler
FrePPLe creates the purchase and manufacturing orders
b. Upload manufacturing orders at key steps in the production
Upload purchase orders for some materials
c. Standalone plan
Don’t upload anything to odoo
d. Online quoting for sales orders
Promise delivery dates considering finite material and capacity
XML-RPC
connection
Net change
integration
Integration
modes
© 2014 frepple.com
Live demo
1. Create a new sales order in Odoo
2. Run connector Odoo=>frePPLe
3. Generate finite capacity plan in frePPLe
4. Review and approve plan in frePPLe
5. Run connector frePPLe=>Odoo
6. Check out the new procurement and
manufacturing orders in Odoo
© 2014 frepple.com
1. Create a new sales
order in Odoo
© 2014 frepple.com
2. Run connector
Odoo=>frePPLe
© 2014 frepple.com
3. Generate finite capacity
plan in frePPLe
© 2014 frepple.com
4. Review and approve
plan in frePPLe
© 2014 frepple.com
5. Run connector
frePPLe=>Odoo
© 2014 frepple.com
6. New Odoo procurement
and manufacturing orders
© 2014 frepple.com
Current status
 First set of users
Produces wooden furniture
Factory located in Indonesia
Employs >1000 people
Current planning spreadsheet of 35MB!
FrePPLe + Odoo will enable improved capacity
planning process and improved on time
delivery
Produces plasma cutting and welding equipment
Located in Germany
Employs around 400 people
Implementation partner Elego software solutions
FrePPLe + Odoo to generate detailed production
schedules
© 2014 frepple.com
Conclusions
… delivering business value to manufacturing
… opening up new opportunities in manufacturing
© 2014 frepple.com
Questions & answers
http://frepple.com
info@frepple.com
+32 (0)477.385.362
Looking for:
• New employees!
• Challenging projects
• Implementation partners

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Finite capacity planning and scheduling for manufacturing: Odoo frePPLe connector

  • 1. Finite capacity planning and scheduling for manufacturing Odoo – frePPLe connector Johan De Taeye
  • 2. © 2014 frepple.com Agenda  Introduction  Odoo and frePPLe  Connector  Live demo  Conclusions  Q&A
  • 3. © 2014 frepple.com Odoo in manufacturing Business transactions that execute the day-to-day operations in a manufacturing company - Manage sales orders - Manage purchase orders - Track all inventory movements - Create production orders - HR - Accounting & finance - … Odoo ERP is the backbone to execute a manufacturing company’s business processes
  • 4. © 2014 frepple.com Day in the life of a planner How do we make best use of our bottleneck resources? When can we ship this new order? What are our capacity needs for next year? How do I schedule material, capacity and labor around my constraints? Some tough questions a production planner in a manufacturing plant has to answer… What is the impact of an unexpected machine breakdown or a late material? Which orders risk to be shipped late? Which purchase orders should be expedited?
  • 5. © 2014 frepple.com Boost your planning process When excel is no longer the right tool to answer these questions… FrePPLe, open source APS tool - over 9000 downloads per year - finite capacity planning and scheduling - optimized allocation of material and capacity - intelligent decision support workflows
  • 6. © 2014 frepple.com Integrated solution  Improve planning speed and accuracy  Agile response to changes in demand and supply  Improve your planner’s productivity  Reduce work in progress and inventory  Improve delivery performance Business benefits of integrated solution Business transactions to execute the day-to-day business processes Decision support to plan beyond the ERP transactions
  • 7. © 2014 frepple.com Odoo – frePPLe connector Inventory Sales orders Manufacturing orders Work orders Purchase orders Manufacturing orders Work orders Procurement orders Planned delivery date of sales orders Workcenters Routings Bill of materials Locations Products Customers
  • 8. © 2014 frepple.com Odoo – frePPLe connector  Uses odoo standard XML-RPC API  FrePPle can be installed on the same server as odoo Or The planner can work on a personal installation of frePPLe  Only recently changed objects are transferred  Synchronization of the data is fast  Different methods of integration a. Replace odoo mrp scheduler FrePPLe creates the purchase and manufacturing orders b. Upload manufacturing orders at key steps in the production Upload purchase orders for some materials c. Standalone plan Don’t upload anything to odoo d. Online quoting for sales orders Promise delivery dates considering finite material and capacity XML-RPC connection Net change integration Integration modes
  • 9. © 2014 frepple.com Live demo 1. Create a new sales order in Odoo 2. Run connector Odoo=>frePPLe 3. Generate finite capacity plan in frePPLe 4. Review and approve plan in frePPLe 5. Run connector frePPLe=>Odoo 6. Check out the new procurement and manufacturing orders in Odoo
  • 10. © 2014 frepple.com 1. Create a new sales order in Odoo
  • 11. © 2014 frepple.com 2. Run connector Odoo=>frePPLe
  • 12. © 2014 frepple.com 3. Generate finite capacity plan in frePPLe
  • 13. © 2014 frepple.com 4. Review and approve plan in frePPLe
  • 14. © 2014 frepple.com 5. Run connector frePPLe=>Odoo
  • 15. © 2014 frepple.com 6. New Odoo procurement and manufacturing orders
  • 16. © 2014 frepple.com Current status  First set of users Produces wooden furniture Factory located in Indonesia Employs >1000 people Current planning spreadsheet of 35MB! FrePPLe + Odoo will enable improved capacity planning process and improved on time delivery Produces plasma cutting and welding equipment Located in Germany Employs around 400 people Implementation partner Elego software solutions FrePPLe + Odoo to generate detailed production schedules
  • 17. © 2014 frepple.com Conclusions … delivering business value to manufacturing … opening up new opportunities in manufacturing
  • 18. © 2014 frepple.com Questions & answers http://frepple.com info@frepple.com +32 (0)477.385.362 Looking for: • New employees! • Challenging projects • Implementation partners