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Benetton
Supply chain innovation
Dual supply chain
Push
Pull
Demand Variability
Mfg. Variability
Product Personalization
Economies of scale
Set-up change cost
Lead time
Innovative model of Benetton allows both
- Push model @ Benetton (80% of orders)
- Feb – Apr: New design proposals & Samples
- May – Jul: Elimination by mgmt, agent, retailers, etc
- Jun – Jul: Rough production plan (based on products)
- Jul – Next may: Firm orders (lead time: 7 months)
- Pull models @ Benetton (20% of orders)
- Flash collection
- Add @ 50 items.
- Based on customer taste – fabric, color, style, etc.
- Reassortment
- Addl. Order for rapid delivery (5 weeks)
Dual supply chain
Transparency => No Bull-whip effect
Other ingredients
- Payment terms to facilitate low inventories
- 70% rough ordering during start of season
- Combination of pull models
- No return goods accepted
Transparency in the supply chain
- Control over its distribution channels
- Unusual arrangement with agents in Italy & Europe – Assigned large
territories to encourage development of Benetton retail outlets
- Relationship based on trust
- Similarity in all Benetton outlets
- Agents invited for design presentations
Innovation in IT application
- Replenishment process is captured and monitored with latest IT tools
e.g. Data like order info from individual stores is captured & aligned electronically.
- Up-gradation plan: Buy Seimens 7865 & Olivetti 5330 for up-to-date info using auto cash
registers
- Production: Knitting machines are magnetically taped to provide intricate knitted
designs ‘Just-in-time’
JIT & Effective Subcontracting
Just-in-time
- Manufacturing only when order in hand
- Replenishment through Agents
- Order to retail lead time- only 5 weeks
Effective subcontracting
- Parallel Empire
- Management of fluctuation in demand
- Lower production cost
- Jobs to relatives of Company’s Employees
- Knitting of Wool : 40%
- Assembling Garments: 60%
- Finishing Operation : 20%
- Sufficient time to Negotiate
- In Italian market, this was unique
- It gave Benetton advantage in inventory reduction, by adding flavors prior to
delivery
Entering the American Market
COST:
Large initial investment- $70000 for each small shop
Higher labor cost(50%)
Cost of promotion ($2 MILLION)
Cost of distribution-$10 million to set up a new plant, loss of inventory savings to set up
new warehouse, increased transportation cost if direct distribution
MARKETING CHALLENGE:
Setting up a distribution channel
Increasing popularity of Italian Brands in U.S.
COMPETITION:
Stronger competition from existing players like Levi Strauss
Stronger media presence of competitors ($100 million on advertising)
No brand presence of Benetton
American preference for easy-to-care garments, but Benetton core competence is natural
fibers
Greater scope in U.S due to large size of market
Case study benetton(a)

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Case study benetton(a)

  • 2. Dual supply chain Push Pull Demand Variability Mfg. Variability Product Personalization Economies of scale Set-up change cost Lead time
  • 3. Innovative model of Benetton allows both - Push model @ Benetton (80% of orders) - Feb – Apr: New design proposals & Samples - May – Jul: Elimination by mgmt, agent, retailers, etc - Jun – Jul: Rough production plan (based on products) - Jul – Next may: Firm orders (lead time: 7 months) - Pull models @ Benetton (20% of orders) - Flash collection - Add @ 50 items. - Based on customer taste – fabric, color, style, etc. - Reassortment - Addl. Order for rapid delivery (5 weeks) Dual supply chain
  • 4. Transparency => No Bull-whip effect Other ingredients - Payment terms to facilitate low inventories - 70% rough ordering during start of season - Combination of pull models - No return goods accepted Transparency in the supply chain - Control over its distribution channels - Unusual arrangement with agents in Italy & Europe – Assigned large territories to encourage development of Benetton retail outlets - Relationship based on trust - Similarity in all Benetton outlets - Agents invited for design presentations
  • 5. Innovation in IT application - Replenishment process is captured and monitored with latest IT tools e.g. Data like order info from individual stores is captured & aligned electronically. - Up-gradation plan: Buy Seimens 7865 & Olivetti 5330 for up-to-date info using auto cash registers - Production: Knitting machines are magnetically taped to provide intricate knitted designs ‘Just-in-time’
  • 6. JIT & Effective Subcontracting Just-in-time - Manufacturing only when order in hand - Replenishment through Agents - Order to retail lead time- only 5 weeks Effective subcontracting - Parallel Empire - Management of fluctuation in demand - Lower production cost - Jobs to relatives of Company’s Employees - Knitting of Wool : 40% - Assembling Garments: 60% - Finishing Operation : 20% - Sufficient time to Negotiate - In Italian market, this was unique - It gave Benetton advantage in inventory reduction, by adding flavors prior to delivery
  • 7. Entering the American Market COST: Large initial investment- $70000 for each small shop Higher labor cost(50%) Cost of promotion ($2 MILLION) Cost of distribution-$10 million to set up a new plant, loss of inventory savings to set up new warehouse, increased transportation cost if direct distribution MARKETING CHALLENGE: Setting up a distribution channel Increasing popularity of Italian Brands in U.S. COMPETITION: Stronger competition from existing players like Levi Strauss Stronger media presence of competitors ($100 million on advertising) No brand presence of Benetton American preference for easy-to-care garments, but Benetton core competence is natural fibers Greater scope in U.S due to large size of market