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Forward Thinking 6 Sigma
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
1. LEAN Summary
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],LEAN Summary
Lean Enterprise Principles 1.   Specify value in the eyes of the customer 2. Identify the value stream and eliminate waste 3. Make value flow at the pull of the customer 4. Involve and empower employees 5. Continuously improve in pursuit of perfection CONTROL MEASURE ANALYZE IMPROVE
2. Six Sigma Summary
Six Sigma Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],-Dr. Mikel Harry- Motorola
Six Sigma Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],6s Sigma Level vs. Yield 1   = 68% 3   = 99.73% 4   = 99.9936% 6   = 99.9999998%
3. Why a Combination Of Both (LSS)
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Why a Combination of Both ,[object Object],[object Object],[object Object],LEAN SIX SIGMA
Benefits of LEAN Six Sigma ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Benefits of LEAN Six Sigma Cont.
LSS, An Industry Standard 2000 ,[object Object],[object Object],[object Object],[object Object],1992 1995 Today Motorola ABB TI IBM DEC Kodak  AlliedSignal GE Siebe Foxboro  Lockheed Martin  Bombardier John Deere Whirlpool GenCorp Nokia Sony  Siemens Compaq Seagate PACCAR Toshiba DuPont Dow Chemical Maytag Praxair Ford Air Products Honeywell Johnson Controls Johnson & Johnson Fannie Mae Bank Of America Intuit AXA Equitable United Health Group Cardinal Health Blue Cross Providence Health Home Depot Wells Fargo Robert Half Fifth Third Bank CitiGroup
4. LEAN Six Sigma Improvement Process
LEAN Six Sigma Tools ,[object Object],Define Measure Analyze Improve Control ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Lean Six Sigma Tools Name Description Results 5-S’s Sort, Set-in-order, Shine, Standardize, and Sustain A clean environment makes for efficient work Work flow mapping Physically depict the flow of work within the space Minimize travel and no overlap  Takt time Match work production to demand so that overages and shortfalls do not occur Value Stream Mapping Map the actual process and flow of information from supplier to finish goods Compare reality to intended state, and remove bottle necks to increase work flow Sustain Standardize Set-in-order Shine Sort
5. Design for LEAN Six Sigma (DFLSS)
[object Object],[object Object],[object Object],[object Object],[object Object],Design for Lean Six Sigma Overview
[object Object],[object Object],[object Object],[object Object],[object Object],Lean Six Sigma Philosophy
Design for Lean Six Sigma (DFLSS) ,[object Object],[object Object],[object Object],[object Object],[object Object]
DFLSS Tools ,[object Object],[object Object],[object Object],[object Object],[object Object]
DFLSS Tools ,[object Object],Define Measure Analyze Design Verify ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
6. Case Study (Toyota)
Case Study: Toyota ,[object Object],[object Object],[object Object],[object Object],[object Object],Lean Six Sigma in Action
Case Study: Toyota Example ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Much Room for Variation
Case Study: Toyota Example ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Little Room for Variation
Case Study: Toyota Example ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Case Study: Toyota ,[object Object],[object Object],[object Object],[object Object],[object Object]
Case Study: Toyota ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
7. Key Takeaways
LSS Key Takeaways ,[object Object],[object Object],[object Object],[object Object],Increase Quality and Eliminate Waste
LSS Team Project Implementation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Work as a Team and Document Everything
Searchtec  On Line Training  Program

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Lean 6 Sigma Searchtec

  • 2.
  • 4.
  • 5. Lean Enterprise Principles 1. Specify value in the eyes of the customer 2. Identify the value stream and eliminate waste 3. Make value flow at the pull of the customer 4. Involve and empower employees 5. Continuously improve in pursuit of perfection CONTROL MEASURE ANALYZE IMPROVE
  • 6. 2. Six Sigma Summary
  • 7.
  • 8.
  • 9. 3. Why a Combination Of Both (LSS)
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. 4. LEAN Six Sigma Improvement Process
  • 15.
  • 16. Lean Six Sigma Tools Name Description Results 5-S’s Sort, Set-in-order, Shine, Standardize, and Sustain A clean environment makes for efficient work Work flow mapping Physically depict the flow of work within the space Minimize travel and no overlap Takt time Match work production to demand so that overages and shortfalls do not occur Value Stream Mapping Map the actual process and flow of information from supplier to finish goods Compare reality to intended state, and remove bottle necks to increase work flow Sustain Standardize Set-in-order Shine Sort
  • 17. 5. Design for LEAN Six Sigma (DFLSS)
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. 6. Case Study (Toyota)
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 31.
  • 32.
  • 33. Searchtec On Line Training Program