Industry 4.0 and Cyber physical systems Intro

The better the question. The better the answer.
The better the world works.
Dr Mohamed Elfarran
2021
Cyber-physical System

Target
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Information is changing the world
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Why new Revolution ?!!
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Industrial Evolution
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Where we are ?!!!
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Where is Fund ?!!
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Simple what is it ?!!!
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Is it in industry only?
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Select your Future NOW !!!!
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Understanding !!!
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►Activity Time
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Examples
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Examples : Robots working in Amazon WH
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2013 2014 2015 2016

Examples
SIEMENS
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
German manufacturing giant Siemens, an industrial user, is
implementing an Industry 4.0 solution in medical engineering. For
years, artificial knee and hip joints were standardized products, with
engineers needing several days to customize them for patients. Now,
new software and steering solutions enable Siemens to produce an
implant within 3 to 4 hours.

Examples
TRUMPF
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
German toolmaker Trumpf, an Industry 4.0 supplier and worldwide market leader of laser
systems, has put the first "social machines" to work. Each component is "smart" and knows
what work has already been carried out on it. Because the production facility already knows its
capacity utilization and communicates with other facilities, production options are automatically
optimized.

Examples
GE
Source:https://www.ge.com/digital/predix
Predix, the operating system for the Industrial Internet, is powering digital
industrial businesses that drive the global economy. By connecting
industrial equipment, analyzing data, and delivering real-time insights,
Predix-based apps are unleashing new levels of performance of both GE
and non-GE assets.

Examples of Product evolution: Connected
and smart products
Harvard Business Review

Examples : Education 4.0
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Innovation & ideation in new era
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Phases
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Cyber Physical Systems
A cyber-physical system (CPS) is a system of collaborating computational
elements controlling physical entities. CPS are physical and engineered
systems whose operations are monitored, coordinated, controlled and
integrated by a computing and communication core. They allow us to add
capabilities to physical systems by merging computing and communication with
physical processes.

Industry 4.0
Six Design Principles
► Interoperability: the ability of cyber-physical systems (i.e. work
piece carriers, assembly stations and products), humans and Smart
Factories to connect and communicate with each other via the
Internet of Things and the Internet of Services
► Virtualization: a virtual copy of the Smart Factory which is created by
linking sensor data (from monitoring physical processes) with virtual
plant models and simulation models
► Decentralization: the ability of cyber-physical systems within Smart
Factories to make decisions on their own
► Real-Time Capability: the capability to collect and analyze data and
provide the insights immediately
► Service Orientation: offering of services (of cyber-physical
systems, humans and Smart Factories) via the Internet of Services
► Modularity: flexible adaptation of Smart Factories for changing
requirements of individual modules

RAMI 4.0
Reference Architecture Model Industrie 4.0
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Industrie 4.0: Cyber-Physical Systems
Embedded Systems enabling CPS and CPPS
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Industrie 4.0: Internet technologies
Internet of Things, Services and Data
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What’s next ?!!!!
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VIRTUAL REALITY
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IOT
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Consumer and enterprise IoT applications
IoT things presentation - Davis M Onsakia

The smart world of the future – using Iot

Sample: consumer iot products & Services
1. Helmet Concussion Sensor
2. Medical Alert Watch
3. Smart Fitness Clothing and Smart Running Shoes
4. One-Button Product Purchases: “Order at the click of a button!”
Amazon has taken that phrase literally and produced physical
branded buttons called Amazon Dash that link to products in your
home. Say you run out of laundry powder. You can press your Dash
button for Tide and Amazon will reorder your Tide Powder product for
you. No need to sign onto the Web, fumble with payment methods,
or retype credit card numbers.
5. Garden Sensors
6. Smart Televisions

Helmet concussion sensor

Amazon DASH

Kinsa thermometer
Monitoring
your
temperature
and can call
your doctor
as necessary

Connected car story
The connected car is equipped with
internet connections and software
that allow people to stream music,
look up movie times, be alerted of
traffic and weather conditions, and
even power driving-assistance
services such as self-parking.

Smart farming: Use of iot to improve
agriculture
► In IoT-based smart farming, a system is built for monitoring the crop field
with the help of sensors (light, humidity, temperature, soil moisture, etc.) and
automating the irrigation system. The farmers can monitor the field
conditions from anywhere. This is highly efficient compared to the
traditional/conventional approach.
► In terms of environmental issues, IoT-based smart farming provides great
benefits including: better and efficient water usage, and optimization of
inputs and treatments.
► Therefore, smart farming based on IoT technologies enables growers and
farmers to reduce waste and enhance productivity.
► Some of the IoT applications in this area are:
i. Precision farming
ii. Agricultural drones
iii. Livestock monitoring
iv. Smart greenhouses

Industrial Iot (iiot)
► Industrial IoT (IIoT) focusses on the use of cyber-physical
systems to monitor the physical factory processes and
make data-based automated decisions.
► While the physical systems are made the intelligent using
IoT, the real-time communication, and cooperation both
with each other and with humans is established via the
wireless web
► IIoT brings in the concept of ‘a connected factory leads to
a smart factory’.

Iiot in manufacturing
1. Digital/connected factory: IoT enabled machinery can
transmit operational information to the partners like
original equipment manufacturers and to field engineers.
2. Facility management: The use of IoT sensors in
manufacturing equipment enables condition-based
maintenance alerts.
3. Production flow monitoring: IoT in manufacturing can
enable the monitoring of production lines starting from the
refining process down to the packaging of final products.
4. Inventory management: IoT applications permit the
monitoring of events across a supply chain.

Iiot in manufacturing (cont’d)
5. Plant Safety and Security: IoT combined big data analysis can
improve the overall workers’ safety and security in the plant. .
6. Quality control: IoT sensors collect aggregate product data and other
third-party syndicated data from various stages of a product cycle.
7. Packaging Optimization: By using IoT sensors in products and/or
packaging, manufacturers can gain insights into the usage patterns
and handling of product from multiple customers.
8. Logistics and Supply Chain Optimization: The Industrial IoT (IIoT)
can provide access to real-time supply chain information by tracking
materials, equipment, and products as they move through the supply
chain.

IOT CHALLENGES
Security, privacy and data sharing issues
► Because IoT devices are closely connected, all a hacker has to do
is exploit one vulnerability to manipulate all the data, rendering it
unusable. And manufacturers that don't update their devices
regularly -- or at all -- leave them vulnerable to cybercriminals.
► However, hackers aren't the only threat to the internet of things;
privacy is another major concern for IoT users. For instance,
companies that make and distribute consumer IoT devices could
use those devices to obtain and sell users' personal data.
► Challenges with IIoT:
i. Security of data – same as above
ii. Reliability and stability – of IIoT sensors
iii. Connectivity of all the systems in IIoT setup – no maintenance envisioned?
iv. Blending legacy systems – IIoT is new in the market

What is
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History
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Use Cases
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Applications
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Impact
Economy
Business
National
& Global
Society
Individual
Impact

Impact
Economy
► Growth
► Ageing
► Productivity
► Employment
► Labour subsititution
► The nature of Work

Impact
Business
► Customer expectations
► Data enhanced products
► Collaborative innovation
► New operating models
Combining digital, physical and biological worlds

Impact
► National & Global
► Governments
► Countries, regions & cities
► International security
► Society
► Inequality
► Community
► The Individual
► Identity, morality & ethics
► Human connection

Thank YOU
Prakash1.singh@in.ey.com
Fb/Creativa mansoura1 m.elfarran@CIHeg.com
Dr Mohamed Elfarran

Industry 4.0 and Cyber physical systems Intro

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