The document discusses smart industry applications of advanced sensors. It describes Industry 4.0 and the goals of smart industry such as more efficient, customized, and environmentally friendly production. It then discusses predictive maintenance applications using sensors for vibration analysis, sound emission, environment monitoring and analytics. The document presents ST's SensorTile Wireless Industrial Node kit for industrial IoT applications with various integrated sensors and wireless connectivity. Finally, it discusses ST's intelligent power switches and industrial connectivity devices that can be used for factory automation, process instrumentation, motor drives and other industrial equipment.
2. • Industry 1.0: Mechanization, Steam Power
• Industry 2.0: Mass Production, Assembly Line, Electrical Energy
• Industry 3.0: Automation, Computers and Electronics
• Industry 4.0: Cyber Physical Systems, IoT, Networks
What is “smart industry”?
2
3. Big data
& Cloud computing
Local, mass
customized production
Producing more efficiently
and in more environmentally
friendly manner
Evolved man-machine
cooperation
Safer working
environments
More efficient
operation
Less waste
Collecting and
using manufacturing and
supply chain data better
Responding to demand with
more flexibly and with more
customization
With a better and safer human
experience
Smart Industry Scope and Goals
3
5. Architecture for predictive maintenance
5
Predictive algorithms
• Analytical models limited to representing linear characteristics
• Machine learning techniques based on classification methods
Monitoring
• Sensors to detect anomalies
• Communication at factory level
• Processing (e.g. FFT analysis in vibration
monitoring)
• Secure communication outside the factory
• Remote monitoring from the Cloud
Analytics
Low power / Scalable / Secure / Real-time
Sensing – Processing – Connectivity
7. Discovery Kit
IoT Node
SensorTile.boxNFC Dynamic Tag
Sensor Node
SensorTile Wireless
Industrial Node
Complete ecosystem offering by ST
7
Lower barriers from
prototyping to first product
Connectivity solutions
Analog components
Sensors & actuators
Power management
Microcontrollers
Secure solutions
Motor control
All building blocks
for IoT devices
Lower barriers for
developers getting started
Enable product & service
commercialization
Stackable boards
& modular SW
Form-factor boards
Pre-integrated software
for vertical applications
Development ecosystem
Partner Program and ST community
Integration of Cloud Provider SDKs
STM32 Nucleo Development
& Expansion Boards
9. Launching in 2020
Launched in 2019
Ultra-low-power MCUs
Mainstream MCUs
Cortex®-M0
Cortex®-M0+
Cortex®-M3 Cortex®-M4 Cortex®-M7
High-performance MCUs
Wireless MCUs
Cortex®-M33
MPUs
STM32 portfolio positioning
Keep releasing your growing creativity > 1600 Part Numbers
More than
60,000 customers
Note : Cortex-M0+ Radio Co-processor
Multi Core MPU
Dual Core Cortex®-A7
& Cortex®-M4
Dual Core MCU
Cortex®-M7
& Cortex®-M4
10. STM32 Information and Sharing
10
Information MCU Selection Community
+ Local trainings / Technical Support
+ Local Sales forces / Distributors
st.com/en/
microcontrollers-microprocessors.html ST MCU Finder community.st.com
Get connected to STM32 world !
Social Media
facebook.com/stm32
youtube.com/STonlineMedia
twitter.com/@ST_World
linkedin.com/stmicroelectronics
21IC
YouKu
11. • http://www.st.com/stm32education
• STM32 step-by-step is a learning program, part of the STM32 Education initiative, designed for anyone
interested in getting started on building projects with the STM32 microcontroller and its powerful
ecosystem of development boards and software programming tools.
• Whether you are an experienced embedded programmer or an enthusiastic beginner, learn in 5 tutorials
from the basics of the STM32 ecosystem installation to advanced software development with sensors,
UART messages and Bluetooth communication.
• Start now and quickly become a professional STM32 developer!
11
Building projects with the STM32 MCUs and its
Ecosystems
12. • STM32 online training courses
in MOOC format to help you
design with ST products,
software and tools.
• The MOOC platform enables you to
• study from any place, even from your
bed,
• study at any time, midnight owls
welcome!
• study at your own pace from any
internet connected device.
• ST online courses are free of charge,
your only investmentis the applicable
STM32 Discovery kit from your local
distributor and some USB cables.
12
STM32 MOOC
Massive Open Online Courses
13. • Our teams of training experts provide free multiday courses for our
microcontroller products.
13
STM32 Training Courses
• Sessions provided
by our Training
Partners offer you
several services
and extended
flexibility in terms
of:
• Coverage and
available
sessions
• Language
options
• Combined
sessions with
RTOS, tools,
communication
protocols
14. • Browse our media library selection of videos on our STM32 platform.
14
STM32 Videos
15. ST MCU Finder
All STM32 & STM8 in one place
15
www.st.com/stmcufinderDownload it !
Tell your colleagues and customers
Now available on Windows®, Linux® and macOS™
Select your MCU and instantly access to all resources from one place
17. Train NN Model
2
1
4
The key steps behind Neural Networks
Neural Network (NN) Model Creation Operating Mode
Clean, label data
Build NN topology
Capture data
Convert NN into
optimized code for MCU
Process & analyze new
data using trained NN
5
17
3
18. STM32CubeMX extension
AI conversion tool
Input your framework-dependent,
pre-trained Neural Network into the
STM32Cube.AI conversion tool
Automatic and fast generation of an
STM32-optimized library
STM32Cube.AI offers interoperability
with state-of-the-art Deep Learning
design frameworks
Train NN Model
Convert NN into
optimized code
for MCU
Process & analyze new
data using trained NN
18
Any framework that can export
models in ONNX open format can be
imported
And more
20. Imbalance Looseness Output shaft Gear Mesh
t
Monitoring of an industrial motor
typical use case
20
Any parameters deviation is an indicator of potential failure
• Displacement
• Speed
• Acceleration
• Acoustic noise
• Angular speed
• Torque
Mechanical
vibration
• Current
• Voltage
• Electrostatic
discharge
• Magnetic flux –
internal
• Magnetic flux –
external
Electromagnetic
• Winding temperature
• Bearing temperature
Thermal
21. Sensors for predictive maintenance
21
Machine
conditions
Time
Conditions
start to
change
Power
days
Smoke
minutes
months
Ultrasound
weeks
Noise
Vibration
The curve slope depends
on the life-cycle of the
equipment
Failure
Temperature
26. • Environmental data
• Humidity and temperature data coming
from HTS221
• Pressure coming from LPS22HH
• Wide band Accelerometer FFT
analysis
• Data coming from IIS3DWB
• Ultrasound emission analysis - FFT
• Data coming from MP23ABS1
DSH-PREDMNT
26
29. ST industrial sensors
29
10-Year Product Longevity
Benefits
10-YEAR
LONGEVITY FROM
PRODUCT
INTRODUCTION
DATE
EXTENDED
TEMPERATURE
RANGE AND
ENDURANCE TO
SHOCK AND
VIBRATION
DESIGN AND
MANUFACTURING
FOR HIGHER
ROBUSTNESS &
PERFORMANCES
CALIBRATION &
TESTING FOR
HIGHER
ACCURACY &
QUALITY
Growing Product Family
https://www.st.com/content/st_com/en/about/quality-and-reliability/product-longevity.html
30. IIS3DWB ultra wide bandwidth, low noise
3-axes digital vibrometer
30
Pin2pin compatible with ISM330x/LSM6DSx
devices
LGA-14 2.5x3mm2
Parameter Value
N. of axis 3-axis
Full Scale [g] ±2/±4/±8/±16
Output i/f Digital: SPI
Bandwidth (-3dB) [kHz] 5
ODR [kHz] 26.7
Noise Density [µg/√Hz] 90 (65 in single axis)
Current Consumption [mA] 1.1
Features
FIFO (3kbyte)
Programmable HP Filter
Interrupts
Temp. Sensor
Embedded Self Test
Operating Temp [°C] -40 ; +105
Operating Voltage [V] 2.1 ÷ 3.6
Package [mm3] LGA 2.5x3x0.83 14Lead
31. IIS3DWB KPIs for condition monitoring
31
#1 Wide & Flat measurement bandwidth
#2 Flat freq. response, Sharp out of band roll-off, No aliasing
#3 Low noise levels
#4 Stable thermal behavior over extended temperature range
32. • Frequency response:
• Bandwidth
• frequency response flatness in pass band
• attenuation in stop band (to avoid frequency aliasing)
• Noise density
• Full Scale and number of axis
• Operating temperature range
• Power consumption (for wireless sensor nodes)
• Interface (analog / digital)
IIS3DWB frequency response
32
Freq. Resp ±5%
+3dB
-3dB
Resonance Freq
Example of a typical Frequency response of
an Analog Accelerometer with the relevant features.
Frequency response of ST’s IIS3DWB Digital Accelerometer, no external
component needed for A2D conversion, nor for frequency response equalization
Freq. Resp ±5% -3dB
KPI for Accelerometer for Vibration Monitoring
33. • The output of the ADC converter is filtered with a digital low pass filter LPF1 to
ensure the intended sensor’s frequency response:
IIS3DWB filtering chain
33
Frequency response determined by CAD simulation – at the output of LPF1
Frequency response at the output of LPF1
#2 KPI
Sharp out of band roll-off
(>90 dB/dec)
Attenuation >70 dB at
frequencies higher than ODR
6.3kHz
#1 KPI
Wide & Flat measurement
bandwidth 5kHz (6.3kHz
simulated)
34. Noise density
34
#3 KPI
IIS3DWB recalculated velocity resolution in mm/s, with respect to the sensor noise is typically ~0.05
mm/s, which is much better than requirement (1.4 - 2.8 mm/s RMS velocity limit) for medium sized
motors, in rigid support in Zone B of ISO10816-3
35. Sensitivity drift vs temperature
35
#4 KPI
IIS3DWB sensitivity drift over temperature range is negligible. Zero g offset drift over temperature is
not important for a vibrometer (DC component is not interesting)
36. • Analog bottom port single ended microphone with 63dB SNR min and low distortion with AOP of
132dB
• Low power and with ultra flat frequency response: roll off @ 15Hz
MP23ABS1
36
High-accuracy, ultra-low-power, 3-axis digital output magnetometer
15Hz
• Perfect companion of earbuds, active-noise canceling headsets or application based on noise
cancelling algorithms
37. Key features
• Operating temperature -40 °C to +125 °C
• Temperature accuracy: typ. ± 0.25 °C /max: ± 0.5 °C (-10 °C to
+60 °C)
• Supply voltage: 1.5V to 3.6 V
• Factory calibrated
• One-shot mode for power saving (1.75 µA)
• 2 x 2 x 0.50 mm 6-lead UDFN package with exposed pad down
New product released: STTS22H
37
Evaluation
• STEVAL-MKI200V1K (DIL24
board) +STEVAL-MKIGIBV1 adapter
board
• STEVAL-MKI109V3 motherboard
• Unico GUI graphical user interface
Applications
• Wearable devices
• Portable consumer devices
• Smartphones
• Home appliances
• Asset and goods tracking
+ +
Integrated Ultra-Low Power, High Accuracy Temperature Sensor
39. IPS family for smart industry
Intelligent Power Switches and Industrial Connectivity Devices
Industrial Connectivity
IPS Multiple Channels & Single Channel for SiL
Galvanic Isolated IPS
HighandLow-sideSwitches
39
40. IPS family
Why Industrial IPS? Compact, Robust & Reliable ….
External component count
Versatile
High Reliability & Safety
EMC proof
Diagnostics
on chipSelf Diagnostic:
Open Load in ON and OFF state, Under-
Voltage; Thermal shut-down ...
Minimized external components
Galvanic Isolation …
Capability to drive any type of loads:
Capacitors, Big inductors, Resistors, Lamps……
Designed to be compliant with all the
severe industrial IEC Norms in terms of
electromagnetic compatibility: Surge,
Burst, ESD contact/air (IEC 61000-4-5/4/2)
Integrated Approach, fully protected:
Over-load, Short Circuit, Over-Voltage, Over
Temperature (junction/case) ..
Energy Saving
Very low conduction losses
Low Rds(on) values of the Power Stage
40
41. IPS targeted applications
Focus on Industrial Applications
• Factory Automation / CNC / Robotics
• Programmable Logic Controller
• Programmable Automation Controller
• Distributed I/O modules
• Process Instrumentation
• Industry Machines
• Vending M.
• Sewing M. (Textile)
• Motor Drives
• Servo Drives / Motor Break
• Frequency Inverters
• Additional I/Os for sensors
& actuators
• Agricultural Systems & Vehicles
• Hydraulics/pneumatics control
(due to 24V supply system)
• Green Energy Applications
• Windmills (auxiliary functions)
• Building Automation
• Lighting/ Alarms / Security systems
Focus apps Other apps to address
41
42. Automation system architecture
IOCPU
Industrial Ethernet
Industrial
Internet of Things
IO
Connectivity
101011
101011
IO IO IO
Distributed IO modules
IO-Link
Human Machine Interface
RFIOIO
Analog:
4-20mA,
0-10V
±10V…
• Proximity, Temperature,
pressure, flow, pH…
Sensing
Actuation
• Valves, pumps, lamps,
relays, contactors…
Digital:
HART,
Binary 24V,
IO-Link
Industrial PC
IPC
Safety Relays,
Circuit Breakers
42
44. Galvanic isolation – where & why?
44
Protected environment Harsh environment
• Where
• At most PLC I/O modules
• Between the backplane bus ASIC
and I/O circuits (IPS, CLT)
• Can be embedded in ASIC or I/O circuits
Process interface
ASIC Digital
Outputs
ST IPS
Memory
Backplane interface
Power supply
+24VDC
Actuators
Backplane
communication
EMC
Disturbance
PLC Digital
Output Module
CPU
• Why
• To guarantee separation of power supplies for
different module peripheries
• To avoid ground current loops
• To protect CPU and other modules against
EMC disturbances
45. ISO8200B/BQ
45
Driving up to 8 channels with galvanic isolation
Low power dissipation
Synchronous mode
Extended temperature range
RF communication
Embedded galvanic isolation
Compact QFN
9 x 11mm
KEY APPLICATIONS
Industrial automation:
• Programmable logic control
• Industrial PC peripheral input/output
• Numerical control machines
• Drivers for all types of loads
Saving BOM and costs with more performance and reliability
46. ISO8200 B / AQ / BQ - octal HSD (110mΩ)
Embedded Galvanic Isolation
ISO8200B
PowerSO-36
ISO8200AQ + BQ in tiny QFN
9 x 11 mm only!
Power circuitsSignal circuits
Glass
isolation
VCC CLAMP
OUTPUT CLAMP
VDD
SDI
/CS
/CLK
SDO
PGOOD
FAULT
GNDDD
VCC
OUT1
GNDCC
LOGIC
POWER
MANAGEMENT
LOGIC
UNDERVOLTAGE
LOCKOUT
CURRENT LIMITATION
CASE TEMP
DETECTION
JUNCTION TEMP
DETECTION
8x
RPD OUT8
…
OUT_EN
Ideal for factory
automation
PLCs, CNCs,
industrial robotics
46
48. Intelligent Power Switching in Factory Automation
Parameters of Intelligent Power Switch (IPS) driven by industrial standard IEC 61131-2*
60V supply overvoltage often required for SIL
GND
R ~ 48Ω
L ~ 1.15H
C ~ 30µF
OUT
+24V (-15%/+20%)
Control Vcc, 5V or (3V3)
RPD
Driver
Tjunction
-40°C to +125°C
Example of loads:
Lamps, relays, contactors,
selenoid valves…
Fast switch-off of inductance
with active clamp VCLAMP
Serial/parallel interface
& Diagnostics
All outputs must go in OFF state
@ GND disconnection
Power MOSFETs fully protected
(overload, short-circuit, EMC…)
* Typical loads for 0.5A rated OUT
(*) IEC 61131 is an IEC standard for Programmable
Logic Controllers. Part 2: Equipment requirements
and tests
Electromagnetic immunity requirements:
48
Type of disturbance Related standard Target immunity
Burst IEC 61000-4-4 ±4kV
Surge IEC 61000-4-5 ±2kV
ESD (contact/air) IEC 61000-4-2 8kV / 16kV
RF IEC 61000-4-6 3V @ 80kHz to 150MHz
49. Intelligent Power Switches – Portfolio
• For High and Low-side configurations, can drive any industrial load (R,L,C)
Quad Channels
OutputCurrent/Channel(A)
IPS161H, IPS161HF*
L6375, L6377
TDE1707, TDE1897,
TDE1898
IPS160H, IPS160HF*
IPS1025H*, IPS1025HF*
VN540, VN751, L6370
VNI2140J
VNQ860
L6374
IPS4260L (Low Side)
VNI4140K
L6376
VN330SP, VN340SP
VNI4140K-32
VN340SP-33
VN808(CM), VNI8200XP
ISO8200AQ, ISO8200B
ISO8200BQ
VN808(CM)-32
VNI8200XP-32
TDE1708, TDE3247
TDE1787, TDE1747
Single Channel Dual Channels Octal Channels
IPS1025H-32* IPS2050H-32*
IPS2050H*
(*) In Development
≤ 60V
Isolated
4 A
2 A
1 A
0.5 A
<0.5 A
51. Factory Automation…yesterday
51
Typical Application Environment
Various transfer
principles
Analog information
transfer
Low configuration
options
No diagnostics
• Temperature, pressure, flow,
proximity…
IOCPU
IO
Sensing
Actuation
Industrial Ethernet
101011
• Valves, pumps, lamps,
relays, contactors…
4-20mA 0-10V
Fieldbus
4-20mA
DIN mounting Limited modularity
(system upgrade)
Sensitivity to noise
Difficult to modify/adapt
the system
Painful maintenance
(long downtimes!)
System attributes:
SIO, ASi...
52. Factory automation tomorrow with IO-Link
52
IOCPU IO-Link IO-Link
IoT
Industrial Ethernet
IO
Fieldbus
101011
101011
101011
Unified access to
sensors & actuators
Digital information
transfer
Bidirectional
communication
Simplified & modular
system structure
Reliable communication
Allows use of smart
sensors & actuators!
Easy monitoring
& system diagnostics
(minimized downtimes)
System attributes:
• Temperature, pressure, flow,
proximity…
Sensing
Actuation
• Valves, pumps, lamps,
relays, contactors…
Typical Application Environment
53. IO-LINK technology
53
Market data
Source: http://www.io-link.com/
Installed IO-Link Nodes in the field
• Position (especially optical)
• Pressure
• Flow
• Level
• Temperature
• Proximity
Key Sensor Types implementing
IO-Link is mostly spread in sensors
Long-term TAM for IO-Link: to target 100M units / year for
Devices + another 100M units for Masters (world-wide)
54. Powered by STMicroelectronics
54
Typical Application Environment
L6360
I/Q
L+
L-
C/ QiSTM32
C/ Qo
UART,
I2C
L6362A
GND
L+
I/Q
OUTL STM32
OUTH
GPIO
~
~
~
Sensor / Actuator - DeviceController - Master
L+
L-
C/Q
Speed up to
230.4kBd
Three-wire cable
up to 20m
• First standardized technology for digital communication with sensors and actuators:
• IEC 61131-9
• 3-wire point-to-point digital communication compatible with the conventional binary sensors & actuators (Standard IO)
including the cable material and connectors!
IO-Link Stack: Available at partner company www.teconcept.de