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Use of Advanced
Sensors in
Smart Industry
Applications
Product Marketing Team
ST Brazil
• Industry 1.0: Mechanization, Steam Power
• Industry 2.0: Mass Production, Assembly Line, Electrical Energy
• Industry 3.0: Automation, Computers and Electronics
• Industry 4.0: Cyber Physical Systems, IoT, Networks
What is “smart industry”?
2
Big data
& Cloud computing
Local, mass
customized production
Producing more efficiently
and in more environmentally
friendly manner
Evolved man-machine
cooperation
Safer working
environments
More efficient
operation
Less waste
Collecting and
using manufacturing and
supply chain data better
Responding to demand with
more flexibly and with more
customization
With a better and safer human
experience
Smart Industry Scope and Goals
3
Predictive Maintenance
Architecture
Architecture for predictive maintenance
5
Predictive algorithms
• Analytical models limited to representing linear characteristics
• Machine learning techniques based on classification methods
Monitoring
• Sensors to detect anomalies
• Communication at factory level
• Processing (e.g. FFT analysis in vibration
monitoring)
• Secure communication outside the factory
• Remote monitoring from the Cloud
Analytics
Low power / Scalable / Secure / Real-time
Sensing – Processing – Connectivity
Architecture for Predictive Maintenance
6
Discovery Kit
IoT Node
SensorTile.boxNFC Dynamic Tag
Sensor Node
SensorTile Wireless
Industrial Node
Complete ecosystem offering by ST
7
Lower barriers from
prototyping to first product
Connectivity solutions
Analog components
Sensors & actuators
Power management
Microcontrollers
Secure solutions
Motor control
All building blocks
for IoT devices
Lower barriers for
developers getting started
Enable product & service
commercialization
Stackable boards
& modular SW
Form-factor boards
Pre-integrated software
for vertical applications
Development ecosystem
Partner Program and ST community
Integration of Cloud Provider SDKs
STM32 Nucleo Development
& Expansion Boards
STM32
Overview
Launching in 2020
Launched in 2019
Ultra-low-power MCUs
Mainstream MCUs
Cortex®-M0
Cortex®-M0+
Cortex®-M3 Cortex®-M4 Cortex®-M7
High-performance MCUs
Wireless MCUs
Cortex®-M33
MPUs
STM32 portfolio positioning
Keep releasing your growing creativity  > 1600 Part Numbers
More than
60,000 customers
Note : Cortex-M0+ Radio Co-processor
Multi Core MPU
Dual Core Cortex®-A7
& Cortex®-M4
Dual Core MCU
Cortex®-M7
& Cortex®-M4
STM32 Information and Sharing
10
Information MCU Selection Community
+ Local trainings / Technical Support
+ Local Sales forces / Distributors
st.com/en/
microcontrollers-microprocessors.html ST MCU Finder community.st.com
Get connected to STM32 world !
Social Media
facebook.com/stm32
youtube.com/STonlineMedia
twitter.com/@ST_World
linkedin.com/stmicroelectronics
21IC
YouKu
• http://www.st.com/stm32education
• STM32 step-by-step is a learning program, part of the STM32 Education initiative, designed for anyone
interested in getting started on building projects with the STM32 microcontroller and its powerful
ecosystem of development boards and software programming tools.
• Whether you are an experienced embedded programmer or an enthusiastic beginner, learn in 5 tutorials
from the basics of the STM32 ecosystem installation to advanced software development with sensors,
UART messages and Bluetooth communication.
• Start now and quickly become a professional STM32 developer!
11
Building projects with the STM32 MCUs and its
Ecosystems
• STM32 online training courses
in MOOC format to help you
design with ST products,
software and tools.
• The MOOC platform enables you to
• study from any place, even from your
bed,
• study at any time, midnight owls
welcome!
• study at your own pace from any
internet connected device.
• ST online courses are free of charge,
your only investmentis the applicable
STM32 Discovery kit from your local
distributor and some USB cables.
12
STM32 MOOC
Massive Open Online Courses
• Our teams of training experts provide free multiday courses for our
microcontroller products.
13
STM32 Training Courses
• Sessions provided
by our Training
Partners offer you
several services
and extended
flexibility in terms
of:
• Coverage and
available
sessions
• Language
options
• Combined
sessions with
RTOS, tools,
communication
protocols
• Browse our media library selection of videos on our STM32 platform.
14
STM32 Videos
ST MCU Finder
All STM32 & STM8 in one place
15
www.st.com/stmcufinderDownload it !
Tell your colleagues and customers
Now available on Windows®, Linux® and macOS™
Select your MCU and instantly access to all resources from one place
Neural Networks on STM32
Simple, fast, optimized
Train NN Model
2
1
4
The key steps behind Neural Networks
Neural Network (NN) Model Creation Operating Mode
Clean, label data
Build NN topology
Capture data
Convert NN into
optimized code for MCU
Process & analyze new
data using trained NN
5
17
3
STM32CubeMX extension
AI conversion tool
Input your framework-dependent,
pre-trained Neural Network into the
STM32Cube.AI conversion tool
Automatic and fast generation of an
STM32-optimized library
STM32Cube.AI offers interoperability
with state-of-the-art Deep Learning
design frameworks
Train NN Model
Convert NN into
optimized code
for MCU
Process & analyze new
data using trained NN
18
Any framework that can export
models in ONNX open format can be
imported
And more
ST technologies and
predictive maintenance
Imbalance Looseness Output shaft Gear Mesh
t
Monitoring of an industrial motor
typical use case
20
Any parameters deviation is an indicator of potential failure
• Displacement
• Speed
• Acceleration
• Acoustic noise
• Angular speed
• Torque
Mechanical
vibration
• Current
• Voltage
• Electrostatic
discharge
• Magnetic flux –
internal
• Magnetic flux –
external
Electromagnetic
• Winding temperature
• Bearing temperature
Thermal
Sensors for predictive maintenance
21
Machine
conditions
Time
Conditions
start to
change
Power
days
Smoke
minutes
months
Ultrasound
weeks
Noise
Vibration
The curve slope depends
on the life-cycle of the
equipment
Failure
Temperature
SensorTile Wireless Industrial Node
SensorTile Wireless INdustrial node
STEVAL-STWINKT1
23
EquipmentMotors Environment
Power
Local Processing & Security
• Ultra-low-power ARM® Cortex®‐M4 STM32L4R9
• Secure Element STSAFE-A110
Industrial-grade sensors for
• Vibration analysis
• Sound Emission up to 80 kHz
• Environment monitoring

Sensing
Connectivity
Power Management
• Li-Ion linear battery charger with load switches
• Miniaturized synchronous step down converter with
high-efficiency conversion
Processing
Embedded Wireless and Extension
• BLE, WiFi (Inventek)
• Modular expansion: LTE, LoRa, Industrial Ethernet
www.st.com/stwin
STEVAL-STWINKT1
Block diagram, ICs and features
SPI3
ADC1
USART2
DFSDM1
I2C2
IMP34DT05-A
Digital Microphone
LPS22HH
Pressure
Sensor
HTS221
Humidity and
Temp. Sensor
STTS751
Temperature
Sensor
IIS2MDC
3D
Magnetometer
STM32L4R9ZIJ6
Microcontroller
Ultra-low-power Cortex-M4F@120MHz
32 kHz
Crystal
16 MHz
Crystal
SPBTLE-1S
BLE Application
Processor Module
STR485LV
RS485 Interface
SPI2
MP23ABS1
Analog
Microphone
TS922EIJT
Low noise, low
distortion Op Amp
20-pin STMOD+
connector
12-pin female
sensors connector
12-pin male comm.
connector
40-pin Flex
connector
STSAFE-110
Secure Element
I2C2
SPI2, I2C4
USART3
IIS2DH
3D
Accelerometer
IIS3DWB
Vibrometer
ISM330DHCX
6-Axis IMU
USBLC6-2P6
USB ESD protection
EMIF06-MSD02N16
EMI filter and ESD protection
STBC02
Li-Ion linerar
battery charger
ST1PS01EJR
step-down switching
regulator
LDK130
Low Noise LDO
DSI, CAN, ..
SPI1, I2C3,
USART3
SAI1, I2C2,
DFSDM2
ESDALC6V1-1U2
Single Line ESD protection
• Power supply: Li-Po battery or ext. 5V
• Best-in-class Industrial Grade Sensors
(i.e. ultrasound detection, to vibration
analysis)
• Smart Power to increase battery life
• Multiple algorithms running on the
STM32L4+
• Secure Connection and Authentication
with STSAFE-110 (footprint)
• BLE Connectivity
• Connectivity and sensor expansions
support
• USB and SD-Card holder
• STSW-STWINKT1 to support simple
functions
• FP-IND-PREDMNT1 to connect to
AWS Cloud with Wi-Fi expansion kit
24
HARDWARE
• STEVAL-STWINKT1
• STEVAL-STWINWFV1
FIRMWARE
• FP-IND-PREDMNT1
DASHBOARD
• dsh-predmnt.st.com
DSH-PREDMNT
(link)
25
• Environmental data
• Humidity and temperature data coming
from HTS221
• Pressure coming from LPS22HH
• Wide band Accelerometer FFT
analysis
• Data coming from IIS3DWB
• Ultrasound emission analysis - FFT
• Data coming from MP23ABS1
DSH-PREDMNT
26
Industrial MEMS
Mechanical Vibration / Sound analysis (1 ÷ 10KHz)
MEMS for vibration analysis
sensors and defects over bandwidth
28
kHz
2 >505 10
IIS3DWB
MP23ABS1
Inertial
IMP34DT05
Acoustic
Ultrasound analysis
Use cases
ISM330DHCX
IIS2DH
Unbalance
Looseness
Misalignment
Roller Bearings
Gearing
Cavitation
Bearings
Gear boxes
Lubrication
Fan bearings
Venting occlusion
Cooling failure
ST industrial sensors
29
10-Year Product Longevity
Benefits
10-YEAR
LONGEVITY FROM
PRODUCT
INTRODUCTION
DATE
EXTENDED
TEMPERATURE
RANGE AND
ENDURANCE TO
SHOCK AND
VIBRATION
DESIGN AND
MANUFACTURING
FOR HIGHER
ROBUSTNESS &
PERFORMANCES
CALIBRATION &
TESTING FOR
HIGHER
ACCURACY &
QUALITY
Growing Product Family
https://www.st.com/content/st_com/en/about/quality-and-reliability/product-longevity.html
IIS3DWB ultra wide bandwidth, low noise
3-axes digital vibrometer
30
Pin2pin compatible with ISM330x/LSM6DSx
devices
LGA-14 2.5x3mm2
Parameter Value
N. of axis 3-axis
Full Scale [g] ±2/±4/±8/±16
Output i/f Digital: SPI
Bandwidth (-3dB) [kHz] 5
ODR [kHz] 26.7
Noise Density [µg/√Hz] 90 (65 in single axis)
Current Consumption [mA] 1.1
Features
FIFO (3kbyte)
Programmable HP Filter
Interrupts
Temp. Sensor
Embedded Self Test
Operating Temp [°C] -40 ; +105
Operating Voltage [V] 2.1 ÷ 3.6
Package [mm3] LGA 2.5x3x0.83 14Lead
IIS3DWB KPIs for condition monitoring
31
#1 Wide & Flat measurement bandwidth
#2 Flat freq. response, Sharp out of band roll-off, No aliasing
#3 Low noise levels
#4 Stable thermal behavior over extended temperature range
• Frequency response:
• Bandwidth
• frequency response flatness in pass band
• attenuation in stop band (to avoid frequency aliasing)
• Noise density
• Full Scale and number of axis
• Operating temperature range
• Power consumption (for wireless sensor nodes)
• Interface (analog / digital)
IIS3DWB frequency response
32
Freq. Resp ±5%
+3dB
-3dB
Resonance Freq
Example of a typical Frequency response of
an Analog Accelerometer with the relevant features.
Frequency response of ST’s IIS3DWB Digital Accelerometer, no external
component needed for A2D conversion, nor for frequency response equalization
Freq. Resp ±5% -3dB
KPI for Accelerometer for Vibration Monitoring
• The output of the ADC converter is filtered with a digital low pass filter LPF1 to
ensure the intended sensor’s frequency response:
IIS3DWB filtering chain
33
Frequency response determined by CAD simulation – at the output of LPF1
Frequency response at the output of LPF1
#2 KPI
Sharp out of band roll-off
(>90 dB/dec)
Attenuation >70 dB at
frequencies higher than ODR
6.3kHz
#1 KPI
Wide & Flat measurement
bandwidth 5kHz (6.3kHz
simulated)
Noise density
34
#3 KPI
IIS3DWB recalculated velocity resolution in mm/s, with respect to the sensor noise is typically ~0.05
mm/s, which is much better than requirement (1.4 - 2.8 mm/s RMS velocity limit) for medium sized
motors, in rigid support in Zone B of ISO10816-3
Sensitivity drift vs temperature
35
#4 KPI
IIS3DWB sensitivity drift over temperature range is negligible. Zero g offset drift over temperature is
not important for a vibrometer (DC component is not interesting)
• Analog bottom port single ended microphone with 63dB SNR min and low distortion with AOP of
132dB
• Low power and with ultra flat frequency response: roll off @ 15Hz
MP23ABS1
36
High-accuracy, ultra-low-power, 3-axis digital output magnetometer
15Hz
• Perfect companion of earbuds, active-noise canceling headsets or application based on noise
cancelling algorithms
Key features
• Operating temperature -40 °C to +125 °C
• Temperature accuracy: typ. ± 0.25 °C /max: ± 0.5 °C (-10 °C to
+60 °C)
• Supply voltage: 1.5V to 3.6 V
• Factory calibrated
• One-shot mode for power saving (1.75 µA)
• 2 x 2 x 0.50 mm 6-lead UDFN package with exposed pad down
New product released: STTS22H
37
Evaluation
• STEVAL-MKI200V1K (DIL24
board) +STEVAL-MKIGIBV1 adapter
board
• STEVAL-MKI109V3 motherboard
• Unico GUI graphical user interface
Applications
• Wearable devices
• Portable consumer devices
• Smartphones
• Home appliances
• Asset and goods tracking
+ +
Integrated Ultra-Low Power, High Accuracy Temperature Sensor
Intelligent Power
Switches and Industrial
Connectivity
38
IPS family for smart industry
Intelligent Power Switches and Industrial Connectivity Devices
Industrial Connectivity
IPS Multiple Channels & Single Channel for SiL
Galvanic Isolated IPS
HighandLow-sideSwitches
39
IPS family
Why Industrial IPS? Compact, Robust & Reliable ….
External component count
Versatile
High Reliability & Safety
EMC proof
Diagnostics
on chipSelf Diagnostic:
Open Load in ON and OFF state, Under-
Voltage; Thermal shut-down ...
Minimized external components
Galvanic Isolation …
Capability to drive any type of loads:
Capacitors, Big inductors, Resistors, Lamps……
Designed to be compliant with all the
severe industrial IEC Norms in terms of
electromagnetic compatibility: Surge,
Burst, ESD contact/air (IEC 61000-4-5/4/2)
Integrated Approach, fully protected:
Over-load, Short Circuit, Over-Voltage, Over
Temperature (junction/case) ..
Energy Saving
Very low conduction losses
Low Rds(on) values of the Power Stage
40
IPS targeted applications
Focus on Industrial Applications
• Factory Automation / CNC / Robotics
• Programmable Logic Controller
• Programmable Automation Controller
• Distributed I/O modules
• Process Instrumentation
• Industry Machines
• Vending M.
• Sewing M. (Textile)
• Motor Drives
• Servo Drives / Motor Break
• Frequency Inverters
• Additional I/Os for sensors
& actuators
• Agricultural Systems & Vehicles
• Hydraulics/pneumatics control
(due to 24V supply system)
• Green Energy Applications
• Windmills (auxiliary functions)
• Building Automation
• Lighting/ Alarms / Security systems
Focus apps Other apps to address
41
Automation system architecture
IOCPU
Industrial Ethernet
Industrial
Internet of Things
IO
Connectivity
101011
101011
IO IO IO
Distributed IO modules
IO-Link
Human Machine Interface
RFIOIO
Analog:
4-20mA,
0-10V
±10V…
• Proximity, Temperature,
pressure, flow, pH…
Sensing
Actuation
• Valves, pumps, lamps,
relays, contactors…
Digital:
HART,
Binary 24V,
IO-Link
Industrial PC
IPC
Safety Relays,
Circuit Breakers
42
Galvanic Isolated IPS
43
Galvanic isolation – where & why?
44
Protected environment Harsh environment
• Where
• At most PLC I/O modules
• Between the backplane bus ASIC
and I/O circuits (IPS, CLT)
• Can be embedded in ASIC or I/O circuits
Process interface
ASIC Digital
Outputs
ST IPS
Memory
Backplane interface
Power supply
+24VDC
Actuators
Backplane
communication
EMC
Disturbance
PLC Digital
Output Module
CPU
• Why
• To guarantee separation of power supplies for
different module peripheries
• To avoid ground current loops
• To protect CPU and other modules against
EMC disturbances
ISO8200B/BQ
45
Driving up to 8 channels with galvanic isolation
Low power dissipation
Synchronous mode
Extended temperature range
RF communication
Embedded galvanic isolation
Compact QFN
9 x 11mm
KEY APPLICATIONS
Industrial automation:
• Programmable logic control
• Industrial PC peripheral input/output
• Numerical control machines
• Drivers for all types of loads
Saving BOM and costs with more performance and reliability
ISO8200 B / AQ / BQ - octal HSD (110mΩ)
Embedded Galvanic Isolation
ISO8200B
PowerSO-36
ISO8200AQ + BQ in tiny QFN
9 x 11 mm only!
Power circuitsSignal circuits
Glass
isolation
VCC CLAMP
OUTPUT CLAMP
VDD
SDI
/CS
/CLK
SDO
PGOOD
FAULT
GNDDD
VCC
OUT1
GNDCC
LOGIC
POWER
MANAGEMENT
LOGIC
UNDERVOLTAGE
LOCKOUT
CURRENT LIMITATION
CASE TEMP
DETECTION
JUNCTION TEMP
DETECTION
8x
RPD OUT8
…
OUT_EN
Ideal for factory
automation
PLCs, CNCs,
industrial robotics
46
IPS Multiple Channels & Single Channel for SiL
47
Intelligent Power Switching in Factory Automation
Parameters of Intelligent Power Switch (IPS) driven by industrial standard IEC 61131-2*
60V supply overvoltage often required for SIL
GND
R ~ 48Ω
L ~ 1.15H
C ~ 30µF
OUT
+24V (-15%/+20%)
Control Vcc, 5V or (3V3)
RPD
Driver
Tjunction
-40°C to +125°C
Example of loads:
Lamps, relays, contactors,
selenoid valves…
Fast switch-off of inductance
with active clamp VCLAMP
Serial/parallel interface
& Diagnostics
All outputs must go in OFF state
@ GND disconnection
Power MOSFETs fully protected
(overload, short-circuit, EMC…)
* Typical loads for 0.5A rated OUT
(*) IEC 61131 is an IEC standard for Programmable
Logic Controllers. Part 2: Equipment requirements
and tests
Electromagnetic immunity requirements:
48
Type of disturbance Related standard Target immunity
Burst IEC 61000-4-4 ±4kV
Surge IEC 61000-4-5 ±2kV
ESD (contact/air) IEC 61000-4-2 8kV / 16kV
RF IEC 61000-4-6 3V @ 80kHz to 150MHz
Intelligent Power Switches – Portfolio
• For High and Low-side configurations, can drive any industrial load (R,L,C)
Quad Channels
OutputCurrent/Channel(A)
IPS161H, IPS161HF*
L6375, L6377
TDE1707, TDE1897,
TDE1898
IPS160H, IPS160HF*
IPS1025H*, IPS1025HF*
VN540, VN751, L6370
VNI2140J
VNQ860
L6374
IPS4260L (Low Side)
VNI4140K
L6376
VN330SP, VN340SP
VNI4140K-32
VN340SP-33
VN808(CM), VNI8200XP
ISO8200AQ, ISO8200B
ISO8200BQ
VN808(CM)-32
VNI8200XP-32
TDE1708, TDE3247
TDE1787, TDE1747
Single Channel Dual Channels Octal Channels
IPS1025H-32* IPS2050H-32*
IPS2050H*
(*) In Development
≤ 60V
Isolated
4 A
2 A
1 A
0.5 A
<0.5 A
Industrial Connectivity
50
Factory Automation…yesterday
51
Typical Application Environment
Various transfer
principles
Analog information
transfer
Low configuration
options
No diagnostics
• Temperature, pressure, flow,
proximity…
IOCPU
IO
Sensing
Actuation
Industrial Ethernet
101011
• Valves, pumps, lamps,
relays, contactors…
4-20mA 0-10V
Fieldbus
4-20mA
DIN mounting Limited modularity
(system upgrade)
Sensitivity to noise
Difficult to modify/adapt
the system
Painful maintenance
(long downtimes!)
System attributes:
SIO, ASi...
Factory automation tomorrow with IO-Link
52
IOCPU IO-Link IO-Link
IoT
Industrial Ethernet
IO
Fieldbus
101011
101011
101011
Unified access to
sensors & actuators
Digital information
transfer
Bidirectional
communication
Simplified & modular
system structure
Reliable communication
Allows use of smart
sensors & actuators!
Easy monitoring
& system diagnostics
(minimized downtimes)
System attributes:
• Temperature, pressure, flow,
proximity…
Sensing
Actuation
• Valves, pumps, lamps,
relays, contactors…
Typical Application Environment
IO-LINK technology
53
Market data
Source: http://www.io-link.com/
Installed IO-Link Nodes in the field
• Position (especially optical)
• Pressure
• Flow
• Level
• Temperature
• Proximity
Key Sensor Types implementing
IO-Link is mostly spread in sensors
Long-term TAM for IO-Link: to target 100M units / year for
Devices + another 100M units for Masters (world-wide)
Powered by STMicroelectronics
54
Typical Application Environment
L6360
I/Q
L+
L-
C/ QiSTM32
C/ Qo
UART,
I2C
L6362A
GND
L+
I/Q
OUTL STM32
OUTH
GPIO
~
~
~
Sensor / Actuator - DeviceController - Master
L+
L-
C/Q
Speed up to
230.4kBd
Three-wire cable
up to 20m
• First standardized technology for digital communication with sensors and actuators:
• IEC 61131-9
• 3-wire point-to-point digital communication compatible with the conventional binary sensors & actuators (Standard IO)
including the cable material and connectors!
IO-Link Stack: Available at partner company www.teconcept.de
L6360 & L6362A
55
IO-Link Evaluation Tools
Product # Ports on Board IOUT (A) Documentation Evalboard order code
L6360
Master
1 × L+, 1 × C/Q, 1 × DI
0.5
UM2421 kit P-NUCLEO-IOM01M1
1 × L+, 1 × C/Q, 1 × DI DB3632, UM2430 STEVAL-IOM001V1
1 × L+, 1 × C/Q, 1 × DI AN4075 STEVAL-IFP016V2
4 × L+, 4 × C/Q, 4 × DI AN5041, UM2232 STEVAL-IDP004V1
L6362A
Device
1 × C/Q (HS+LS+DI) 0.3
UM2425 kit P-NUCLEO-IOD01A1
DB3634, UM2424 STEVAL-IOD003V1
AN4828 STEVAL-IFP017V3
AN5041, UM2232 STEVAL-IDP003V1
DB3663, UM2438 STEVAL-BFA001V1B
STEVAL-IDP003V1
P-NUCLEO-IOD01A1 kit
STEVAL-IFP017V3
STEVAL-BFA001V1B
IO-Link Stack
coming soon
Stack included !
L6360: QFN 26L 3.5 x 5
L6362A: DFN 12L 3 x 3
IO-Link Stack
coming soon
Stack included
Stack included
P-NUCLEO-IOM01M1 and P-NUCLEO-IOD01A1
56
USB
IO-LINK MASTER
CONTROL TOOL
SENSOR DEVICE #1 to #4
• NUCLEO-L073 (STACK)
• STEVAL-IOD003V1 (PHY)
• X-NUCLEO-IKS01A2 (SENSOR)
2-wires
24V, GND
24V
Example of Quad Port Master
IO-LINK STACKS EMBEDDED ->
QUAD PORT MASTER
• NUCLEO-F446 (STACK)
• STEVAL-IOM001V1 (PHYSICAL 1)
• STEVAL-IOM001V1 (PHYSICAL 2)
• STEVAL-IOM001V1 (PHYSICAL 3)
• STEVAL-IOM001V1 (PHYSICAL 4)
3-wires
L+, CQ, GND
Assista On-Demand
© STMicroelectronics - All rights reserved.
The STMicroelectronics corporate logo is a registered trademark of the STMicroelectronics
group of companies. All other names are the property of their respective owners.
Thank you

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Webinar: Potencializando a Indústria 4.0 com tecnologias ST

  • 1. Use of Advanced Sensors in Smart Industry Applications Product Marketing Team ST Brazil
  • 2. • Industry 1.0: Mechanization, Steam Power • Industry 2.0: Mass Production, Assembly Line, Electrical Energy • Industry 3.0: Automation, Computers and Electronics • Industry 4.0: Cyber Physical Systems, IoT, Networks What is “smart industry”? 2
  • 3. Big data & Cloud computing Local, mass customized production Producing more efficiently and in more environmentally friendly manner Evolved man-machine cooperation Safer working environments More efficient operation Less waste Collecting and using manufacturing and supply chain data better Responding to demand with more flexibly and with more customization With a better and safer human experience Smart Industry Scope and Goals 3
  • 5. Architecture for predictive maintenance 5 Predictive algorithms • Analytical models limited to representing linear characteristics • Machine learning techniques based on classification methods Monitoring • Sensors to detect anomalies • Communication at factory level • Processing (e.g. FFT analysis in vibration monitoring) • Secure communication outside the factory • Remote monitoring from the Cloud Analytics Low power / Scalable / Secure / Real-time Sensing – Processing – Connectivity
  • 7. Discovery Kit IoT Node SensorTile.boxNFC Dynamic Tag Sensor Node SensorTile Wireless Industrial Node Complete ecosystem offering by ST 7 Lower barriers from prototyping to first product Connectivity solutions Analog components Sensors & actuators Power management Microcontrollers Secure solutions Motor control All building blocks for IoT devices Lower barriers for developers getting started Enable product & service commercialization Stackable boards & modular SW Form-factor boards Pre-integrated software for vertical applications Development ecosystem Partner Program and ST community Integration of Cloud Provider SDKs STM32 Nucleo Development & Expansion Boards
  • 9. Launching in 2020 Launched in 2019 Ultra-low-power MCUs Mainstream MCUs Cortex®-M0 Cortex®-M0+ Cortex®-M3 Cortex®-M4 Cortex®-M7 High-performance MCUs Wireless MCUs Cortex®-M33 MPUs STM32 portfolio positioning Keep releasing your growing creativity  > 1600 Part Numbers More than 60,000 customers Note : Cortex-M0+ Radio Co-processor Multi Core MPU Dual Core Cortex®-A7 & Cortex®-M4 Dual Core MCU Cortex®-M7 & Cortex®-M4
  • 10. STM32 Information and Sharing 10 Information MCU Selection Community + Local trainings / Technical Support + Local Sales forces / Distributors st.com/en/ microcontrollers-microprocessors.html ST MCU Finder community.st.com Get connected to STM32 world ! Social Media facebook.com/stm32 youtube.com/STonlineMedia twitter.com/@ST_World linkedin.com/stmicroelectronics 21IC YouKu
  • 11. • http://www.st.com/stm32education • STM32 step-by-step is a learning program, part of the STM32 Education initiative, designed for anyone interested in getting started on building projects with the STM32 microcontroller and its powerful ecosystem of development boards and software programming tools. • Whether you are an experienced embedded programmer or an enthusiastic beginner, learn in 5 tutorials from the basics of the STM32 ecosystem installation to advanced software development with sensors, UART messages and Bluetooth communication. • Start now and quickly become a professional STM32 developer! 11 Building projects with the STM32 MCUs and its Ecosystems
  • 12. • STM32 online training courses in MOOC format to help you design with ST products, software and tools. • The MOOC platform enables you to • study from any place, even from your bed, • study at any time, midnight owls welcome! • study at your own pace from any internet connected device. • ST online courses are free of charge, your only investmentis the applicable STM32 Discovery kit from your local distributor and some USB cables. 12 STM32 MOOC Massive Open Online Courses
  • 13. • Our teams of training experts provide free multiday courses for our microcontroller products. 13 STM32 Training Courses • Sessions provided by our Training Partners offer you several services and extended flexibility in terms of: • Coverage and available sessions • Language options • Combined sessions with RTOS, tools, communication protocols
  • 14. • Browse our media library selection of videos on our STM32 platform. 14 STM32 Videos
  • 15. ST MCU Finder All STM32 & STM8 in one place 15 www.st.com/stmcufinderDownload it ! Tell your colleagues and customers Now available on Windows®, Linux® and macOS™ Select your MCU and instantly access to all resources from one place
  • 16. Neural Networks on STM32 Simple, fast, optimized
  • 17. Train NN Model 2 1 4 The key steps behind Neural Networks Neural Network (NN) Model Creation Operating Mode Clean, label data Build NN topology Capture data Convert NN into optimized code for MCU Process & analyze new data using trained NN 5 17 3
  • 18. STM32CubeMX extension AI conversion tool Input your framework-dependent, pre-trained Neural Network into the STM32Cube.AI conversion tool Automatic and fast generation of an STM32-optimized library STM32Cube.AI offers interoperability with state-of-the-art Deep Learning design frameworks Train NN Model Convert NN into optimized code for MCU Process & analyze new data using trained NN 18 Any framework that can export models in ONNX open format can be imported And more
  • 20. Imbalance Looseness Output shaft Gear Mesh t Monitoring of an industrial motor typical use case 20 Any parameters deviation is an indicator of potential failure • Displacement • Speed • Acceleration • Acoustic noise • Angular speed • Torque Mechanical vibration • Current • Voltage • Electrostatic discharge • Magnetic flux – internal • Magnetic flux – external Electromagnetic • Winding temperature • Bearing temperature Thermal
  • 21. Sensors for predictive maintenance 21 Machine conditions Time Conditions start to change Power days Smoke minutes months Ultrasound weeks Noise Vibration The curve slope depends on the life-cycle of the equipment Failure Temperature
  • 23. SensorTile Wireless INdustrial node STEVAL-STWINKT1 23 EquipmentMotors Environment Power Local Processing & Security • Ultra-low-power ARM® Cortex®‐M4 STM32L4R9 • Secure Element STSAFE-A110 Industrial-grade sensors for • Vibration analysis • Sound Emission up to 80 kHz • Environment monitoring  Sensing Connectivity Power Management • Li-Ion linear battery charger with load switches • Miniaturized synchronous step down converter with high-efficiency conversion Processing Embedded Wireless and Extension • BLE, WiFi (Inventek) • Modular expansion: LTE, LoRa, Industrial Ethernet www.st.com/stwin
  • 24. STEVAL-STWINKT1 Block diagram, ICs and features SPI3 ADC1 USART2 DFSDM1 I2C2 IMP34DT05-A Digital Microphone LPS22HH Pressure Sensor HTS221 Humidity and Temp. Sensor STTS751 Temperature Sensor IIS2MDC 3D Magnetometer STM32L4R9ZIJ6 Microcontroller Ultra-low-power Cortex-M4F@120MHz 32 kHz Crystal 16 MHz Crystal SPBTLE-1S BLE Application Processor Module STR485LV RS485 Interface SPI2 MP23ABS1 Analog Microphone TS922EIJT Low noise, low distortion Op Amp 20-pin STMOD+ connector 12-pin female sensors connector 12-pin male comm. connector 40-pin Flex connector STSAFE-110 Secure Element I2C2 SPI2, I2C4 USART3 IIS2DH 3D Accelerometer IIS3DWB Vibrometer ISM330DHCX 6-Axis IMU USBLC6-2P6 USB ESD protection EMIF06-MSD02N16 EMI filter and ESD protection STBC02 Li-Ion linerar battery charger ST1PS01EJR step-down switching regulator LDK130 Low Noise LDO DSI, CAN, .. SPI1, I2C3, USART3 SAI1, I2C2, DFSDM2 ESDALC6V1-1U2 Single Line ESD protection • Power supply: Li-Po battery or ext. 5V • Best-in-class Industrial Grade Sensors (i.e. ultrasound detection, to vibration analysis) • Smart Power to increase battery life • Multiple algorithms running on the STM32L4+ • Secure Connection and Authentication with STSAFE-110 (footprint) • BLE Connectivity • Connectivity and sensor expansions support • USB and SD-Card holder • STSW-STWINKT1 to support simple functions • FP-IND-PREDMNT1 to connect to AWS Cloud with Wi-Fi expansion kit 24
  • 25. HARDWARE • STEVAL-STWINKT1 • STEVAL-STWINWFV1 FIRMWARE • FP-IND-PREDMNT1 DASHBOARD • dsh-predmnt.st.com DSH-PREDMNT (link) 25
  • 26. • Environmental data • Humidity and temperature data coming from HTS221 • Pressure coming from LPS22HH • Wide band Accelerometer FFT analysis • Data coming from IIS3DWB • Ultrasound emission analysis - FFT • Data coming from MP23ABS1 DSH-PREDMNT 26
  • 28. Mechanical Vibration / Sound analysis (1 ÷ 10KHz) MEMS for vibration analysis sensors and defects over bandwidth 28 kHz 2 >505 10 IIS3DWB MP23ABS1 Inertial IMP34DT05 Acoustic Ultrasound analysis Use cases ISM330DHCX IIS2DH Unbalance Looseness Misalignment Roller Bearings Gearing Cavitation Bearings Gear boxes Lubrication Fan bearings Venting occlusion Cooling failure
  • 29. ST industrial sensors 29 10-Year Product Longevity Benefits 10-YEAR LONGEVITY FROM PRODUCT INTRODUCTION DATE EXTENDED TEMPERATURE RANGE AND ENDURANCE TO SHOCK AND VIBRATION DESIGN AND MANUFACTURING FOR HIGHER ROBUSTNESS & PERFORMANCES CALIBRATION & TESTING FOR HIGHER ACCURACY & QUALITY Growing Product Family https://www.st.com/content/st_com/en/about/quality-and-reliability/product-longevity.html
  • 30. IIS3DWB ultra wide bandwidth, low noise 3-axes digital vibrometer 30 Pin2pin compatible with ISM330x/LSM6DSx devices LGA-14 2.5x3mm2 Parameter Value N. of axis 3-axis Full Scale [g] ±2/±4/±8/±16 Output i/f Digital: SPI Bandwidth (-3dB) [kHz] 5 ODR [kHz] 26.7 Noise Density [µg/√Hz] 90 (65 in single axis) Current Consumption [mA] 1.1 Features FIFO (3kbyte) Programmable HP Filter Interrupts Temp. Sensor Embedded Self Test Operating Temp [°C] -40 ; +105 Operating Voltage [V] 2.1 ÷ 3.6 Package [mm3] LGA 2.5x3x0.83 14Lead
  • 31. IIS3DWB KPIs for condition monitoring 31 #1 Wide & Flat measurement bandwidth #2 Flat freq. response, Sharp out of band roll-off, No aliasing #3 Low noise levels #4 Stable thermal behavior over extended temperature range
  • 32. • Frequency response: • Bandwidth • frequency response flatness in pass band • attenuation in stop band (to avoid frequency aliasing) • Noise density • Full Scale and number of axis • Operating temperature range • Power consumption (for wireless sensor nodes) • Interface (analog / digital) IIS3DWB frequency response 32 Freq. Resp ±5% +3dB -3dB Resonance Freq Example of a typical Frequency response of an Analog Accelerometer with the relevant features. Frequency response of ST’s IIS3DWB Digital Accelerometer, no external component needed for A2D conversion, nor for frequency response equalization Freq. Resp ±5% -3dB KPI for Accelerometer for Vibration Monitoring
  • 33. • The output of the ADC converter is filtered with a digital low pass filter LPF1 to ensure the intended sensor’s frequency response: IIS3DWB filtering chain 33 Frequency response determined by CAD simulation – at the output of LPF1 Frequency response at the output of LPF1 #2 KPI Sharp out of band roll-off (>90 dB/dec) Attenuation >70 dB at frequencies higher than ODR 6.3kHz #1 KPI Wide & Flat measurement bandwidth 5kHz (6.3kHz simulated)
  • 34. Noise density 34 #3 KPI IIS3DWB recalculated velocity resolution in mm/s, with respect to the sensor noise is typically ~0.05 mm/s, which is much better than requirement (1.4 - 2.8 mm/s RMS velocity limit) for medium sized motors, in rigid support in Zone B of ISO10816-3
  • 35. Sensitivity drift vs temperature 35 #4 KPI IIS3DWB sensitivity drift over temperature range is negligible. Zero g offset drift over temperature is not important for a vibrometer (DC component is not interesting)
  • 36. • Analog bottom port single ended microphone with 63dB SNR min and low distortion with AOP of 132dB • Low power and with ultra flat frequency response: roll off @ 15Hz MP23ABS1 36 High-accuracy, ultra-low-power, 3-axis digital output magnetometer 15Hz • Perfect companion of earbuds, active-noise canceling headsets or application based on noise cancelling algorithms
  • 37. Key features • Operating temperature -40 °C to +125 °C • Temperature accuracy: typ. ± 0.25 °C /max: ± 0.5 °C (-10 °C to +60 °C) • Supply voltage: 1.5V to 3.6 V • Factory calibrated • One-shot mode for power saving (1.75 µA) • 2 x 2 x 0.50 mm 6-lead UDFN package with exposed pad down New product released: STTS22H 37 Evaluation • STEVAL-MKI200V1K (DIL24 board) +STEVAL-MKIGIBV1 adapter board • STEVAL-MKI109V3 motherboard • Unico GUI graphical user interface Applications • Wearable devices • Portable consumer devices • Smartphones • Home appliances • Asset and goods tracking + + Integrated Ultra-Low Power, High Accuracy Temperature Sensor
  • 38. Intelligent Power Switches and Industrial Connectivity 38
  • 39. IPS family for smart industry Intelligent Power Switches and Industrial Connectivity Devices Industrial Connectivity IPS Multiple Channels & Single Channel for SiL Galvanic Isolated IPS HighandLow-sideSwitches 39
  • 40. IPS family Why Industrial IPS? Compact, Robust & Reliable …. External component count Versatile High Reliability & Safety EMC proof Diagnostics on chipSelf Diagnostic: Open Load in ON and OFF state, Under- Voltage; Thermal shut-down ... Minimized external components Galvanic Isolation … Capability to drive any type of loads: Capacitors, Big inductors, Resistors, Lamps…… Designed to be compliant with all the severe industrial IEC Norms in terms of electromagnetic compatibility: Surge, Burst, ESD contact/air (IEC 61000-4-5/4/2) Integrated Approach, fully protected: Over-load, Short Circuit, Over-Voltage, Over Temperature (junction/case) .. Energy Saving Very low conduction losses Low Rds(on) values of the Power Stage 40
  • 41. IPS targeted applications Focus on Industrial Applications • Factory Automation / CNC / Robotics • Programmable Logic Controller • Programmable Automation Controller • Distributed I/O modules • Process Instrumentation • Industry Machines • Vending M. • Sewing M. (Textile) • Motor Drives • Servo Drives / Motor Break • Frequency Inverters • Additional I/Os for sensors & actuators • Agricultural Systems & Vehicles • Hydraulics/pneumatics control (due to 24V supply system) • Green Energy Applications • Windmills (auxiliary functions) • Building Automation • Lighting/ Alarms / Security systems Focus apps Other apps to address 41
  • 42. Automation system architecture IOCPU Industrial Ethernet Industrial Internet of Things IO Connectivity 101011 101011 IO IO IO Distributed IO modules IO-Link Human Machine Interface RFIOIO Analog: 4-20mA, 0-10V ±10V… • Proximity, Temperature, pressure, flow, pH… Sensing Actuation • Valves, pumps, lamps, relays, contactors… Digital: HART, Binary 24V, IO-Link Industrial PC IPC Safety Relays, Circuit Breakers 42
  • 44. Galvanic isolation – where & why? 44 Protected environment Harsh environment • Where • At most PLC I/O modules • Between the backplane bus ASIC and I/O circuits (IPS, CLT) • Can be embedded in ASIC or I/O circuits Process interface ASIC Digital Outputs ST IPS Memory Backplane interface Power supply +24VDC Actuators Backplane communication EMC Disturbance PLC Digital Output Module CPU • Why • To guarantee separation of power supplies for different module peripheries • To avoid ground current loops • To protect CPU and other modules against EMC disturbances
  • 45. ISO8200B/BQ 45 Driving up to 8 channels with galvanic isolation Low power dissipation Synchronous mode Extended temperature range RF communication Embedded galvanic isolation Compact QFN 9 x 11mm KEY APPLICATIONS Industrial automation: • Programmable logic control • Industrial PC peripheral input/output • Numerical control machines • Drivers for all types of loads Saving BOM and costs with more performance and reliability
  • 46. ISO8200 B / AQ / BQ - octal HSD (110mΩ) Embedded Galvanic Isolation ISO8200B PowerSO-36 ISO8200AQ + BQ in tiny QFN 9 x 11 mm only! Power circuitsSignal circuits Glass isolation VCC CLAMP OUTPUT CLAMP VDD SDI /CS /CLK SDO PGOOD FAULT GNDDD VCC OUT1 GNDCC LOGIC POWER MANAGEMENT LOGIC UNDERVOLTAGE LOCKOUT CURRENT LIMITATION CASE TEMP DETECTION JUNCTION TEMP DETECTION 8x RPD OUT8 … OUT_EN Ideal for factory automation PLCs, CNCs, industrial robotics 46
  • 47. IPS Multiple Channels & Single Channel for SiL 47
  • 48. Intelligent Power Switching in Factory Automation Parameters of Intelligent Power Switch (IPS) driven by industrial standard IEC 61131-2* 60V supply overvoltage often required for SIL GND R ~ 48Ω L ~ 1.15H C ~ 30µF OUT +24V (-15%/+20%) Control Vcc, 5V or (3V3) RPD Driver Tjunction -40°C to +125°C Example of loads: Lamps, relays, contactors, selenoid valves… Fast switch-off of inductance with active clamp VCLAMP Serial/parallel interface & Diagnostics All outputs must go in OFF state @ GND disconnection Power MOSFETs fully protected (overload, short-circuit, EMC…) * Typical loads for 0.5A rated OUT (*) IEC 61131 is an IEC standard for Programmable Logic Controllers. Part 2: Equipment requirements and tests Electromagnetic immunity requirements: 48 Type of disturbance Related standard Target immunity Burst IEC 61000-4-4 ±4kV Surge IEC 61000-4-5 ±2kV ESD (contact/air) IEC 61000-4-2 8kV / 16kV RF IEC 61000-4-6 3V @ 80kHz to 150MHz
  • 49. Intelligent Power Switches – Portfolio • For High and Low-side configurations, can drive any industrial load (R,L,C) Quad Channels OutputCurrent/Channel(A) IPS161H, IPS161HF* L6375, L6377 TDE1707, TDE1897, TDE1898 IPS160H, IPS160HF* IPS1025H*, IPS1025HF* VN540, VN751, L6370 VNI2140J VNQ860 L6374 IPS4260L (Low Side) VNI4140K L6376 VN330SP, VN340SP VNI4140K-32 VN340SP-33 VN808(CM), VNI8200XP ISO8200AQ, ISO8200B ISO8200BQ VN808(CM)-32 VNI8200XP-32 TDE1708, TDE3247 TDE1787, TDE1747 Single Channel Dual Channels Octal Channels IPS1025H-32* IPS2050H-32* IPS2050H* (*) In Development ≤ 60V Isolated 4 A 2 A 1 A 0.5 A <0.5 A
  • 51. Factory Automation…yesterday 51 Typical Application Environment Various transfer principles Analog information transfer Low configuration options No diagnostics • Temperature, pressure, flow, proximity… IOCPU IO Sensing Actuation Industrial Ethernet 101011 • Valves, pumps, lamps, relays, contactors… 4-20mA 0-10V Fieldbus 4-20mA DIN mounting Limited modularity (system upgrade) Sensitivity to noise Difficult to modify/adapt the system Painful maintenance (long downtimes!) System attributes: SIO, ASi...
  • 52. Factory automation tomorrow with IO-Link 52 IOCPU IO-Link IO-Link IoT Industrial Ethernet IO Fieldbus 101011 101011 101011 Unified access to sensors & actuators Digital information transfer Bidirectional communication Simplified & modular system structure Reliable communication Allows use of smart sensors & actuators! Easy monitoring & system diagnostics (minimized downtimes) System attributes: • Temperature, pressure, flow, proximity… Sensing Actuation • Valves, pumps, lamps, relays, contactors… Typical Application Environment
  • 53. IO-LINK technology 53 Market data Source: http://www.io-link.com/ Installed IO-Link Nodes in the field • Position (especially optical) • Pressure • Flow • Level • Temperature • Proximity Key Sensor Types implementing IO-Link is mostly spread in sensors Long-term TAM for IO-Link: to target 100M units / year for Devices + another 100M units for Masters (world-wide)
  • 54. Powered by STMicroelectronics 54 Typical Application Environment L6360 I/Q L+ L- C/ QiSTM32 C/ Qo UART, I2C L6362A GND L+ I/Q OUTL STM32 OUTH GPIO ~ ~ ~ Sensor / Actuator - DeviceController - Master L+ L- C/Q Speed up to 230.4kBd Three-wire cable up to 20m • First standardized technology for digital communication with sensors and actuators: • IEC 61131-9 • 3-wire point-to-point digital communication compatible with the conventional binary sensors & actuators (Standard IO) including the cable material and connectors! IO-Link Stack: Available at partner company www.teconcept.de
  • 55. L6360 & L6362A 55 IO-Link Evaluation Tools Product # Ports on Board IOUT (A) Documentation Evalboard order code L6360 Master 1 × L+, 1 × C/Q, 1 × DI 0.5 UM2421 kit P-NUCLEO-IOM01M1 1 × L+, 1 × C/Q, 1 × DI DB3632, UM2430 STEVAL-IOM001V1 1 × L+, 1 × C/Q, 1 × DI AN4075 STEVAL-IFP016V2 4 × L+, 4 × C/Q, 4 × DI AN5041, UM2232 STEVAL-IDP004V1 L6362A Device 1 × C/Q (HS+LS+DI) 0.3 UM2425 kit P-NUCLEO-IOD01A1 DB3634, UM2424 STEVAL-IOD003V1 AN4828 STEVAL-IFP017V3 AN5041, UM2232 STEVAL-IDP003V1 DB3663, UM2438 STEVAL-BFA001V1B STEVAL-IDP003V1 P-NUCLEO-IOD01A1 kit STEVAL-IFP017V3 STEVAL-BFA001V1B IO-Link Stack coming soon Stack included ! L6360: QFN 26L 3.5 x 5 L6362A: DFN 12L 3 x 3 IO-Link Stack coming soon Stack included Stack included
  • 56. P-NUCLEO-IOM01M1 and P-NUCLEO-IOD01A1 56 USB IO-LINK MASTER CONTROL TOOL SENSOR DEVICE #1 to #4 • NUCLEO-L073 (STACK) • STEVAL-IOD003V1 (PHY) • X-NUCLEO-IKS01A2 (SENSOR) 2-wires 24V, GND 24V Example of Quad Port Master IO-LINK STACKS EMBEDDED -> QUAD PORT MASTER • NUCLEO-F446 (STACK) • STEVAL-IOM001V1 (PHYSICAL 1) • STEVAL-IOM001V1 (PHYSICAL 2) • STEVAL-IOM001V1 (PHYSICAL 3) • STEVAL-IOM001V1 (PHYSICAL 4) 3-wires L+, CQ, GND
  • 58. © STMicroelectronics - All rights reserved. The STMicroelectronics corporate logo is a registered trademark of the STMicroelectronics group of companies. All other names are the property of their respective owners. Thank you