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Lean Six Sigma Improving FTX/STX2 Tank Draw Quality SFC Don H. Henry II Project Initiation Date: 31/03/08 Define Tollgate Date: 30/04/08
Agenda ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Background Information ,[object Object],[object Object],[object Object]
SIPOC Map C ustomers ,[object Object],S uppliers ,[object Object],VOC VOB ,[object Object],[object Object],[object Object],Quality Quality Quality I nputs P rocess O utputs ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],T-6  IPR T2T RATSS T-5 T2T T-4 T2T T-3 T2T T-2 IPR  vehicle Bumper #s Given to unit T-1 Tank draw, HETT, 5988-E update Input Metrics Process Metrics Output Metrics    Number of tanks drawn from UMA by 1/16 not ready to support FTX/STX2 training (due for services, AOAP schedule, deadline report, or RATSS for another unit.)    Number of tank faults annotated on the 5988-E by 1/16 soldiers (based on the troop to task) during FTX/STX2 tank draw.    Number of tank bumper numbers presented to 1/16 at T-2 (based on the LRTC, IPR, RATSS, and EXSOP) by UMA for FTX/STX2 mission support.    Number of tank bumper numbers presented at T-2 by UMA actually drawn for FTX/STX2 mission support.    Number of total tanks drawn from UMA at day one of T-2 by 1/16 that are ready to support FTX/STX2 training.    Number of tank 5988-E faults updated during FTX/STX2 tank draw by UMA clerks. % of tanks drawn from UMA by 1/16 soldiers during T-1 that are ready to support FTX/STX2 training. % of 5988-E faults annotated by soldiers during FTX/STX2 tank draw that are updated by UMA clerks during. % of tank bumper numbers presented to 1/16 for FTX/STX2 mission support at T-2 by UMA  actually drawn by 1/16 soldiers during T-1 to support training. M1 series Draw Process
Basic Mission Support Process Map T-6 T-4 T-5 Leadership attends T-6 IPR RATSS updated Initial Troop to Task T-3 T-1 T-2 Verify contracts Troop to task revised Other training aids requested Verify contracts Troop to Task revised Bumper numbers presented, gun cards checked Tank draw begins Tank draw continues Draw everything else Stage tanks and prep for HETT movement Verify contracts
Voice of the Customer (VOC) Voice of the  Customer Key Customer Issue(s) Critical Customer  Requirement What  does the customer want from us?  What  does the customer want from us? We need to  identify  the issue(s) that prevent us from satisfying our customers. We should  summarize  key issues and  translate  them into  specific and measurable  requirements  Soldiers want to draw tanks that are mission ready. tanks scheduled for services causes rework Draw mission ready tanks that are not   scheduled for service. Updated 5988-E’s to reflect soldier PMCS work. Poor PMCS and/or no fault updates by UMA  UMA updates 5988-E to reflect the soldiers PMCS An unchanging list of tank bumper numbers by T-2 to facilitate the draw Wrong tank bumper numbers presented during T-2/T-1 causes extra work. Lock-in a solid tank bumper number list by T-2
Voice of the Business (VOB) Voice of the  Business Key Process Issue's Critical Business  Requirement We should  summarize  key issues and  translate  them into  specific and measurable  requirements  Higher quality tank maintenance UMA keeps tanks FMC but not to 10/20 standards. Fix all deficiencies IAW DA Pam 738-750 & AR 750-1 to prevent future deadlines. More training time Support unit has little time for training.  Training to maintain is training. No lost training time Vehicle draw time is extended from avoidable forecasting errors. Issue tanks that are well maintained and not due for service during training.
Team Selection/Launch Project Sponsor: MAJ Mackey, Andre L. Deployment Director: COL Naething, Robert R. Green Belt/Black Belt: SFC Henry, Don H. II Master Black Belt: Nathan Sprague Team Member Role % Time Committed LSS Training CW2 Warren Maintenance Officer 20% None MAJ Aydelott Operations Officer 20% None MAJ Mackey Squadron Exec Officer 20% None CW4 Lucy Supply Officer 10% None SSG Jones Maintenance NCO 10% None
Communication Plan Project Sponsor Email Meetings Tollgates Updates Various SFC Henry Weekly Project Team Email Meetings Updates  Questions Various SFC Henry As needed MBB Email Meetings Questions Advice Various SFC Henry As needed Deployment Director Meeting Project Progress Various SFC Henry As needed Audience Media Purpose Topics of  Discussion/ Key Messages Owner Frequency Notes/Status
Risk Analysis and Mitigation ,[object Object],Consequence Likelihood ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],1 2 3 4 5 1 2 3 4 5
Project Charter Validation ,[object Object],[object Object],Problem/Goal Statement Tollgate Review Schedule Business Impact Core Team ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Tollgate Scheduled Revised   Complete Define: 04/30/08 -  XX/XX/07 Measure: 05/14/08 XX/XX/07   XX/XX/07 Analyze: 06/13/08 XX/XX/07  XX/XX/07 Improve:   07/18/08 XX/XX/07  XX/XX/07 Control: 08/23/08 XX/XX/07  XX/XX/07 ,[object Object],[object Object],[object Object],Problem Statement  Soldiers of 1/16 express dissatisfaction with the Unit Maintenance Activities M1 series tank quality prior to mission support. Currently, 90% of the tanks drawn require maintenance for mission readiness.  Approximately 10% of faults listed on the 5988-E ‘s completed by soldiers are tracked by UMA.  Lastly, tank bumper number accuracy during T-2 is currently at 10% which causes excess work in the last days of the mission support draw.
Lessons Learned ,[object Object],[object Object],[object Object]
Barriers/Issues/Project Action Log ,[object Object],[object Object],[object Object],[object Object],Lean Six Sigma Project Action Log         Last Revised: 10/27/2005   No Description/ Recommendation Status  Open/Closed/Hold Due Date Revised Due Date Resp. Comments / Resolution 1           2           3           4           5          
Next Steps ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Define Storyboard Define Project Charter T-6  IPR T2T RATSS T-5 T2T T-4 T2T T-3 T2T T-2 IPR  vehicle Bumper #s Given to unit T-1 Tank draw, HETT, 5988-E update Problem: Poor tank quality at issue Goal: Improve tank quality at issue,  Reduce rework, improve fault tracking Non-quantifiable Benefits Morale, tank maintenance, fault tracking
Sign Off ,[object Object],[object Object],[object Object],CW4 David Lucy Resource Manager/Finance COL Robert R. Naething  Deployment Director  SFC Don H. Henry II  Black Belt Nathan Sprague Master Black Belt MAJ Andre L. Mackey  Sponsor / Process Owner
Define  Tollgate Checklist Has the team defined the opportunity from both business and customer perspectives? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Tollgate Review Stop
 

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Define Tollgate

  • 1. Lean Six Sigma Improving FTX/STX2 Tank Draw Quality SFC Don H. Henry II Project Initiation Date: 31/03/08 Define Tollgate Date: 30/04/08
  • 2.
  • 3.
  • 4.
  • 5. Basic Mission Support Process Map T-6 T-4 T-5 Leadership attends T-6 IPR RATSS updated Initial Troop to Task T-3 T-1 T-2 Verify contracts Troop to task revised Other training aids requested Verify contracts Troop to Task revised Bumper numbers presented, gun cards checked Tank draw begins Tank draw continues Draw everything else Stage tanks and prep for HETT movement Verify contracts
  • 6. Voice of the Customer (VOC) Voice of the Customer Key Customer Issue(s) Critical Customer Requirement What does the customer want from us? What does the customer want from us? We need to identify the issue(s) that prevent us from satisfying our customers. We should summarize key issues and translate them into specific and measurable requirements Soldiers want to draw tanks that are mission ready. tanks scheduled for services causes rework Draw mission ready tanks that are not scheduled for service. Updated 5988-E’s to reflect soldier PMCS work. Poor PMCS and/or no fault updates by UMA UMA updates 5988-E to reflect the soldiers PMCS An unchanging list of tank bumper numbers by T-2 to facilitate the draw Wrong tank bumper numbers presented during T-2/T-1 causes extra work. Lock-in a solid tank bumper number list by T-2
  • 7. Voice of the Business (VOB) Voice of the Business Key Process Issue's Critical Business Requirement We should summarize key issues and translate them into specific and measurable requirements Higher quality tank maintenance UMA keeps tanks FMC but not to 10/20 standards. Fix all deficiencies IAW DA Pam 738-750 & AR 750-1 to prevent future deadlines. More training time Support unit has little time for training. Training to maintain is training. No lost training time Vehicle draw time is extended from avoidable forecasting errors. Issue tanks that are well maintained and not due for service during training.
  • 8. Team Selection/Launch Project Sponsor: MAJ Mackey, Andre L. Deployment Director: COL Naething, Robert R. Green Belt/Black Belt: SFC Henry, Don H. II Master Black Belt: Nathan Sprague Team Member Role % Time Committed LSS Training CW2 Warren Maintenance Officer 20% None MAJ Aydelott Operations Officer 20% None MAJ Mackey Squadron Exec Officer 20% None CW4 Lucy Supply Officer 10% None SSG Jones Maintenance NCO 10% None
  • 9. Communication Plan Project Sponsor Email Meetings Tollgates Updates Various SFC Henry Weekly Project Team Email Meetings Updates Questions Various SFC Henry As needed MBB Email Meetings Questions Advice Various SFC Henry As needed Deployment Director Meeting Project Progress Various SFC Henry As needed Audience Media Purpose Topics of Discussion/ Key Messages Owner Frequency Notes/Status
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  • 15. Define Storyboard Define Project Charter T-6 IPR T2T RATSS T-5 T2T T-4 T2T T-3 T2T T-2 IPR vehicle Bumper #s Given to unit T-1 Tank draw, HETT, 5988-E update Problem: Poor tank quality at issue Goal: Improve tank quality at issue, Reduce rework, improve fault tracking Non-quantifiable Benefits Morale, tank maintenance, fault tracking
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Notas do Editor

  1. What Is a Tollgate Review? A formal event that the project must pass through at each phase of the project (D-M-A-I-C) Formal power point presentation(s) followed by Tollgate review questions and discussion The Tollgate review ends with a Go/No-Go decision by the Sponsor and/or Deployment Director If No-Go, then further actions need to be defined in order to pass the tollgate OR stop the project Who Should Attend Green Belt or Black Belt Required Project Leader Required Project Sponsor Required Process Owner Required (if not = Project Sponsor) Project Team Nice to have; Required for M, A, I, and C Stakeholders Required/Strongly Recommended Deployment Director Recommended Senior Management As possible or at DD request Master Black Belt Strongly Recommended (if available to attend)