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PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
STRUCTURAL PACKAGING 101:
INSIGHT DRIVEN INNOVATION
TIM JAMES
DIRECTOR OF STRUCTURAL DESIGN & INNOVATION
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
Packaging
Pain-points
INSIGHT FOCUS
Emotional
connections
Industry
behaviors
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
RESEARCH TYPES
Ethnographic Interviews
Shop Alongs
Expert Roundtables
Trend Safaris
Consumer Workshops
Cross Functional Team Workshops
In-Home Product/Prototype Trial
Focus Groups
EXPLORATION DEVELOPMENT VALIDATION & REFINEMENTS
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PAK’D STRUCTURAL PACKAGING // Introduction
Photography of the final package
BACKTOSCHOOLLAUNCH2016
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PAK’D STRUCTURAL PACKAGING // Introduction
OURAPPROACH
Category Landscape Trends and Inspiration Category Innovations
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
STACK’D PILLOWPAK’D PURSEPACK
BUNDLE POP-UPCASE FOLD-PACK SMART-TRAY
CONCEPTDEVELOPMENTSUMMARY
PAK’D STRUCTURAL PACKAGING // Conceptual Development
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
Concept: Smart Tray
Concept: Purse pack
Concept: Fold pack
Concept: ‘Stack’d’
4 concepts were developed as prototypes in preparation for consumer testing.
PROTOTYPES
PAK’D STRUCTURAL PACKAGING // Conceptual Development
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. 14
PAK’D STRUCTURAL PACKAGING // Research
CONSUMERWORKSHOP
ANALOGOUS PRODUCT SORT
STRUCTURAL CONCEPT EVALUATION
FOOD PREFERENCE
1
2
3
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PAK’D STRUCTURAL PACKAGING // Research
RESEARCHFINDINGS
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PAK’D STRUCTURAL PACKAGING // Structural Design Development
• Immediately after research our structural team developed the winning concept
• Fine tuning both the function and manufacturability of the different trays
• A close relationship with the machine supplier and tool maker was imperative.
STRUCTURALREFINEMENTS&ENGINEERING
PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PAK’D STRUCTURAL PACKAGING // Introduction
Photography of the final package
BACKTOSCHOOLLAUNCH2016
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
A FLEXIBLE FUTURE
Dow Chemical’s challenged our structural
innovation team to completely rethink
personal care packaging and neighboring
categories.
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
DOW
STRUCTURALEXPLORATION
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
DOW
STRUCTURALEXPLORATION
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
DOW
PROTOTYPEDEVELOPMENT
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
TRY IT OUT!
NEW CONCEPTS
BRAND FIT
In order to understand how to best elevate the consumer/user experience, Dow Chemical and Anthem conducted a 1-day
consumer workshop with three activities focused on uncovering insights of both the existing personal care refill category
and the new opportunity areas within refill pouches for specific Unilever brands.
24 Female, primary shoppers aged 30-60 yrs old
DOW
CONSUMERWORKSHOP
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2016 SCHAWK, INC. ALL RIGHTS RESERVED.
DOW INNOVATION
DOVEHEADSTAND
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
DOVEHEADSTAND
DOW INNOVATION
PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
FINALAXECONCEPT
DOW INNOVATION
PROPRIETARY AND CONFIDENTIAL. © 2016 SCHAWK, INC. ALL RIGHTS RESERVED.
DOW INNOVATION
FINALAXECONCEPT
Designed for bartenders
Their goal was to design more for the well
and not for the back of bar. A bottle that’s
design for bartenders, with a functional yet
timeless feel.
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
TOP 5 KEY TAKEAWAYS!
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
What is innovation really? Everyone has a different view of
what is innovative. It’s important to agree on how ambitious
we want to be and what is realistically feasible within the
realms of the manufacturing constraints.
5. DEFINE ‘INNOVATION’ INTERNALLY
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
Start early and allow a fluid and iterative approach.
4. ‘PING-PONG’ PROTOTYPING
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
There’s no such thing as a bad idea!… Well ok, most of the time.
3. START BROAD NO NO…EVEN BROADER
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
A) The earlier you can interact with consumers the better, it doesn’t
always have to be through conventional methods of consumer
research, rogue ethnographic encounters can bear fruit too!
B) Technical feasibility and check-in with suppliers.
C) Cross functional team collaboration
2. EARLY COLLABORATION
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
Every brand is different and deserves a unique and tailored
perspective. We are always pushing to make sure the way we
garner our insights are suited and specific to the product and
consumer type.
1. BE AGILE
PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
THANKS!

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Structural Packaging 101: Insight Driven Innovation

  • 1. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. STRUCTURAL PACKAGING 101: INSIGHT DRIVEN INNOVATION TIM JAMES DIRECTOR OF STRUCTURAL DESIGN & INNOVATION
  • 2.
  • 3. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. Packaging Pain-points INSIGHT FOCUS Emotional connections Industry behaviors
  • 4. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. RESEARCH TYPES Ethnographic Interviews Shop Alongs Expert Roundtables Trend Safaris Consumer Workshops Cross Functional Team Workshops In-Home Product/Prototype Trial Focus Groups EXPLORATION DEVELOPMENT VALIDATION & REFINEMENTS
  • 5. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. PAK’D STRUCTURAL PACKAGING // Introduction Photography of the final package BACKTOSCHOOLLAUNCH2016
  • 6. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. PAK’D STRUCTURAL PACKAGING // Introduction OURAPPROACH Category Landscape Trends and Inspiration Category Innovations
  • 7. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. STACK’D PILLOWPAK’D PURSEPACK BUNDLE POP-UPCASE FOLD-PACK SMART-TRAY CONCEPTDEVELOPMENTSUMMARY PAK’D STRUCTURAL PACKAGING // Conceptual Development
  • 8. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
  • 9. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
  • 10. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
  • 11. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
  • 12. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
  • 13. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. Concept: Smart Tray Concept: Purse pack Concept: Fold pack Concept: ‘Stack’d’ 4 concepts were developed as prototypes in preparation for consumer testing. PROTOTYPES PAK’D STRUCTURAL PACKAGING // Conceptual Development
  • 14. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. 14 PAK’D STRUCTURAL PACKAGING // Research CONSUMERWORKSHOP ANALOGOUS PRODUCT SORT STRUCTURAL CONCEPT EVALUATION FOOD PREFERENCE 1 2 3
  • 15. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. PAK’D STRUCTURAL PACKAGING // Research RESEARCHFINDINGS
  • 16. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. PAK’D STRUCTURAL PACKAGING // Structural Design Development • Immediately after research our structural team developed the winning concept • Fine tuning both the function and manufacturability of the different trays • A close relationship with the machine supplier and tool maker was imperative. STRUCTURALREFINEMENTS&ENGINEERING
  • 17. PROPRIETARY AND CONFIDENTIAL. © 2016 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. PAK’D STRUCTURAL PACKAGING // Introduction Photography of the final package BACKTOSCHOOLLAUNCH2016
  • 18. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED. A FLEXIBLE FUTURE Dow Chemical’s challenged our structural innovation team to completely rethink personal care packaging and neighboring categories.
  • 19. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED. DOW STRUCTURALEXPLORATION
  • 20. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED. DOW STRUCTURALEXPLORATION
  • 21. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED. DOW PROTOTYPEDEVELOPMENT
  • 22. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED. TRY IT OUT! NEW CONCEPTS BRAND FIT In order to understand how to best elevate the consumer/user experience, Dow Chemical and Anthem conducted a 1-day consumer workshop with three activities focused on uncovering insights of both the existing personal care refill category and the new opportunity areas within refill pouches for specific Unilever brands. 24 Female, primary shoppers aged 30-60 yrs old DOW CONSUMERWORKSHOP
  • 23. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
  • 24. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
  • 25. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED.
  • 26. PROPRIETARY AND CONFIDENTIAL. © 2016 SCHAWK, INC. ALL RIGHTS RESERVED. DOW INNOVATION DOVEHEADSTAND
  • 27. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED. DOVEHEADSTAND DOW INNOVATION
  • 28. PROPRIETARY AND CONFIDENTIAL. © 2015 SCHAWK, INC. ALL RIGHTS RESERVED. FINALAXECONCEPT DOW INNOVATION
  • 29. PROPRIETARY AND CONFIDENTIAL. © 2016 SCHAWK, INC. ALL RIGHTS RESERVED. DOW INNOVATION FINALAXECONCEPT
  • 30. Designed for bartenders Their goal was to design more for the well and not for the back of bar. A bottle that’s design for bartenders, with a functional yet timeless feel.
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  • 44. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. TOP 5 KEY TAKEAWAYS!
  • 45. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. What is innovation really? Everyone has a different view of what is innovative. It’s important to agree on how ambitious we want to be and what is realistically feasible within the realms of the manufacturing constraints. 5. DEFINE ‘INNOVATION’ INTERNALLY
  • 46. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. Start early and allow a fluid and iterative approach. 4. ‘PING-PONG’ PROTOTYPING
  • 47. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
  • 48. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. There’s no such thing as a bad idea!… Well ok, most of the time. 3. START BROAD NO NO…EVEN BROADER
  • 49. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED.
  • 50. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. A) The earlier you can interact with consumers the better, it doesn’t always have to be through conventional methods of consumer research, rogue ethnographic encounters can bear fruit too! B) Technical feasibility and check-in with suppliers. C) Cross functional team collaboration 2. EARLY COLLABORATION
  • 51. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. Every brand is different and deserves a unique and tailored perspective. We are always pushing to make sure the way we garner our insights are suited and specific to the product and consumer type. 1. BE AGILE
  • 52. PROPRIETARY AND CONFIDENTIAL. © 2017 MATTHEWS INTERNATIONAL CORPORATION. ALL RIGHTS RESERVED. THANKS!