3D Scanning and Digitizing
Exascan.is The High Resolution Scanner From The Handyscan 3d Line
Of Truly Portable, Self Positioning Handheld Laser Scanners By
Creaform.
Examines Every Details
The Exascan Selfpositioning Handheld Scanner Offers Increased
Resolution And Accuracy.
Exact 3d Representation
The Exascan Makes It Possible To Carry Out Exact 3d Scanning
Projects With A Level Of Detail And Accuracy That No Other Handheld
Scanning System Can Achieve.
The Exascan Is Definitely The Most Flexible, Free form Inspection
Device On The Market.applications And Solutions.
Reverse Engineering & Styling, Design & Analysis
Get Best Quote 1. Include 3D scanning of existing objects
2. 3D archiving
3. Complex shape acquisition
4. Damage assessment
5. Clay model digitizing
6. Facilitates surface reconstruction
7. Class A surfacing
8. 3D modelling
9. Mockups
10. Packaging design
11. Rapid prototyping.
12. Mechanical design (tooling & jigs, maintenance, repair &
overhaul)
Inspection
1. Noncontact inspection
2. First article inspection
3. Supplier quality inspection
4. ParttoCAD inspection (2D INSPECTION)
5. Conformity assessment of 3D models against the original
parts/production tooling
6. Conformity assessment of manufactured parts against originals
2. : OVERVIEW
• Product of ANSYS Inc., Pennsylvania, US founded in 1970
• Over 40,000 customers (96 of top 100 in the FORTUNE 500 list)
• Acquisitions : CFD Engineering, Airbus, CFX, Century Dynamics, Harvard
Thermal, Fluent Inc. (2006), Apache Design Solutions (2011), etc.
• Static and Dynamic Analysis, Steady-state and Transient Thermal, Fluid Flow
and Modal Analysis
• Extensive array of solvers
• Accurate prediction according to theoretical models
3. DESIGN OF A CONNECTING ROD
• Connection between piston (gudgeon) pin and crank pin
• Converts linear motion to rotary motion
• Subjected to alternating compressive load
• Designed as a short strut against buckling using Rankine’s Formula
4. According to Rankine’s formula :
• Wcr about x-axis =
ߪ𝑐
× 𝐴
1+ܽ[ܭ/ܮݔݔ]2
• Wcr about y-axis =
ߪ𝑐
× 𝐴
1+ܽ[ܭ2/ܮyy]2
• For a connecting rod equally strong about both axes, the buckling
loads must be equal. i.e.,
Ixx = 4 x Iyy [∴ 𝐼 = 𝐴×ܭ2 ]
Generally, Ixx = 3 to 3.5 times Iyy, and the connecting rod is designed to
buckle in X direction.
X
X’
Y
Y’
In this case, we get :
Ixx = 3.2 x Iyy
- SECTION
5. PROBLEM SPECIFICATION
Honda 250 cc Specifications:
• Liquid cooled, 4-stroke, single cylinder,
DOHC
• Displacement : 249.67 cc
• Bore x Stroke : 76mm x 55 mm
• Maximum Power : 28.6 BHP@9000 rpm
• Maximum Torque : 23 NM@7500 rpm
6. STEPS IN AN ANALYSIS
Pre -
processing
• Material Assignment
• Creating/Importing CAD Model
• Meshing
• Applying Loads and Fixtures
Solving
• Choosing a solver
• Setting Analysis Parameters (if any)
Post-
processing
• Viewing results
• Interpreting results
8. CAD MODELLING
Section of the Connecting Rod :
• – Section
• B x H = 12 x 15 mm
• Thickness of web and flange = 3 mm
Piston End Crank End
Inner Diameter = 16 mm Inner Diameter = 24 mm
Outer Diameter = 24 mm Outer Diameter = 32 mm
Length of the connecting Rod = (2 x stroke length) = 110 mm
9. LOADS AND FIXTURES
According to the formula :
Power = ½ 𝑃 𝑚𝑒𝑝×
𝐿𝐴𝑁
60
• Mean Effective Pressure = 1.14 Mpa
• Considering Maximum Gas Pressure (Pmax) = 2 MPa,
• Buckling Load = Maximum Gas Force (Pmax×Apiston) = 9 kN
• Thickness of Web and Flange is taken 3 mm
10. MESH GENERATION
• Model is divided into ‘Finite Elements’
• Calculations are done at the nodes
Meshing
1-D
• Beams
• Pipes
• Columns
2-D
• Sheet Metal
• Instrument
Panel
3-D
• Engine
block
• Crankshaft
Tetra Penta Brick(Hex) Pyramid
11. MESHING
• Tetra-meshing
• Max. size = 1.8 mm
• Fine Mesh :
• High Accuracy
• More Time
• Coarse Mesh :
• Low Accuracy
• Less Time
14. FATIGUE TESTS
• S-N Diagram is constructed
according to the formula :
Sa = σf ’ (2Nf) b
= 1131 (Nf) -0.0711 (MPa)
• Alternating Loading is tested
according to Goodman’s Theory
• Min. Safety Factor = 2.44
• Min. Life = 108 cycles
15. RESULTS
Sl. No. Test Value
1. Equivalent Stress (von Mises) 252.2 MPa
2. Max. Principal Stress 97.73 MPa
3. Normal Stress (X-axis) -60.26 MPa
4. Normal Stress (Y-axis) -222.36 MPa
5. Normal Stress (Z-axis) 97.73 MPa
6. Total Deformation 0.05 mm
7. Fatigue Test : Safety Factor 2.44
8. Linear Buckling : Load Multiplier 5.598