Control System Technologies,Control of Blowroom by Rieter

1. CONTROL SYSTEM
TECHNOLOGIES
CONTROL OF BLOW
ROOM BY RIETER
Lecturer: Doc.Dr.Mehmet TOPALBEKIROGLU
Prepeared by: Aybala OZCAN & Baran BOZKUR
12.12.2011

2. RIETER BLOWROOM LINE; 1. BALE OPENER UNIFLOC A 11; 2. PRECLEANER UNICLEAN B 12; 3. HOMOGENOUS MIXER UNIMIX B 75; 4.
STORAGE AND FEEDING MACHINE UNISTORE A 78; 5. CONDENSER A
21; 6. CARD C 60; 7. SLIVER COILER CBA 4

3. RIETER-A 11 UNIFLOC AUTOMATIC BALE OPENER
Function of the blow room:
 To processes the fiber
material gently and efficiently
into microtufts, from which
impurities can be removed
especially readily in the
subsequent processes.
Characteristics:
 bale lay-down over a length
of 7.2 to 47.2 meters
 take-off width selectable
between 1700 and 2300 mm
 processing of cotton from all
sources and man-made fibers
in staple lengths of up to
65mm
 Machine is pneumatic.

4. RIETER-B12 PRE-CLEANER UNICLEAN
Functions:
 To remove loose trash
particles,fiber fragments and
dust. (intensive cleaning)
Characteristics:
 Production of up to 1400
kg/h card sliver
 lower production rates of up
to 1 000 kg/h card sliver
 Low air and space
requirements
 Low maintenance

5. RIETER UNIFLEX B 60 FINE CLEANER
1-filling chute 2- perforated drum
3-distance between feed trough
4- grid 5-opening cylinder 6-fan
Function:

To get a very homogeneous batting
laydown is formed both lengthwise and
crosswise.

6. RIETER-B75 HOMOGENOUS MIXER UNIMIX
Functions:
 intimate mixing of the
bale feed,
 mixing process is
equally suitable for cotton
and man-made fibers.
Characteristics:
 control is optimally
integrated in the UNIcontrol
and UNIcommand control
systems.
up to 1 200 kg/h (production)

7. RIETER-A78 STORAGE AND FEEDING MACHINE
UNISTORE
1 Material input; 2 Material discharge; 3
Opening rollers; 4 Feed rollers; 5
Perforated metal plate for air discharge; 6
Light barrier for monitoring material
height; 7 Open exhaust air transfer
Functions:
 used as storage,dedusting
and feeder machine in the
blowroom
 to provide intermediate
storage for material in order
to ensure trouble-free
blowroom operation
Characteristics:
 production of up to 1'200
kg/h on the cards

8. RIETER-COMBO SHIELD
Functions:
To comprise a spark detector, a metal extractor
and an eliminating device, and is built into the
transport duct
 To detect of metallic material


9. RECYCLING OF DIRTY WASTE BY RIETERUNICLEAN B12
Purpose:
 coarse dirt remaining
after recycling;
 fly from the preliminary
filters;
 dust from the fine filters

10. CONTROL OF BLOWROOM MACHINES

11. BALE OPENER
A bale opener includes a tower arranged for
horizontal travel in a travelling direction along a
stationarily supported fiber bale series.
Purpose of bale opener;
 Opening
 Blending
 Cleaning from metal parts

12. BLOCK DIAGRAM FOR THE ELECTRONIC POSITION
SENSING AND CONTROL OF THE BALE OPENER
12,13,14-optical sensors
18-input device
19,21-position
determining device
20,22,25-motor
23,24,26-amplifier
27-sensor of the detecting
angular displacement
28-memory
29-control device

13. 
FIG. 5 is a block diagram for the electronic position
sensing and control of the bale opener according to the
invention.

FIG. 5 is a block diagram for the electronic position
sensing and control of the bale opener according to the
invention.

Turning now to the block diagram of FIG. 5, there is
illustrated therein a control device 29 such as a stored
program control connected with an inputting device 18.
A travel-position determining device 19, such as an
incremental rotary transmitter or the like is arranged at
the motor 20 for determining the longitudinal (X)
coordinates and a position determining device 21 such
as an incremental rotary transmitter arranged at the
motor 22 for determining the height (Y) coordinates.

14. 
Furthermore, the control device 29 is connected
with the intermediary of an amplifier 23 with the
drive motor 20 and with the intermediary of an
amplifier 24 with the lifting motor 22.

Also, the following additional components are
connected to the control device 29: a motor 25
which moves the detaching assembly 7 about a
horizontal axis to execute pivotal motions as
indicated by the by the arrows D, D' with the
intermediary of an amplifier 26, a device 27 for
determining the angular displacement of the
detaching assembly 7, a memory 28 as well as the
optical barriers 12, 13 ,14.

15. CONTROL OF VERTICAL CHAMBERS OF OPENING
AN MIXING UNIT
1 and 1‘-vertical chambers
2-conveyor
3-counter-rotating cylinders
4-duct
5-baffle (baffle pair)
6-photocell sensor
7-gripping cylinder
8-opening cylinder
9-cleaning blades
10-stationary plate
11-vertical manifold
12-vacuum duct

16. the apparatus for opening and
mixing staple cotton according to the
present invention comprises at least
two adjoining vertical chambers 1 and
1' which are alternately supplied, by the
conveyor 2 and counter-rotating
cylinders 3, with staple cotton material
conveyed through the duct 4 by a
negative pressure.

As the cotton being supplied arrives
at the level of a sensor 6, for example a
photocell, an actuator device will cause
the baffle or baffle pair to rotate so as to
discharge the staple cotton into the
other chamber.

This chamber should also comprise
a suitable sensor adapted for driving
the mentioned actuator device to cause
said baffles to return to their starting
position.


17. CLOSED LOOP SYSTEM OF CONTROLLING OPENING
AND MIXING UNIT IN SPINNING MILL

18. OPEN LOOP SYSTEM OF CONTROL OF BALE
OPENER