A presentation on the Dry Stack Tailings design associated with the Rosemont Copper Project developed by the AMEC Consulting Company. This presentation was given to the Forest Service and their contractors during technical transfer meetings in November 2008.
2. Advantages of Dry Stack TSF
§ Significant water conservation and minimizes water usage and
consumption requirements
§ Minimize disturbance area
§ Facilitate concurrent reclamation and revegetation during
operation
§ Minimize visual impact from surrounding areas
§ Eliminates construction of dam for retention of tailings
3. Dry Stack TSF Design Criteria
• Production rate of 75,000 tpd or 27 MT per
annum
• Storage capacity of 587 MT
• Mine life approximately 20 years
• Average tailings in-place dry density of 109
pcf
• 50-foot lifts with final bench width of 25 feet
per lift
4. Dry Stack TSF
Environmental Criteria
• Compliance with all applicable regulations
including ADEQ BADCT standards
• Rock buttress at 3:1 side slopes, 3.5:1
overall slopes
• TSF will be constructed in two phases
• Implement dust control suppression
measures throughout the production period
• Concurrent reclamation during operations
to promote vegetation
5. Phase I Dry Stack TSF Characteristics
• Approximately 12 years of production
• Elevation 5250’ (surface 5237.5’)
• Capacity of 332 MT
• 50’ lifts, final bench width of 25’ per lift
• 3:1 side slope per lift
• 3.5:1 Overall side slope
• Total footprint area of ~710 Acres
• Footprint outside of McCleary Canyon
7. Phase I Dry Stack TSF Filling Curve
PHASE
I
DRY
STACK
TSF
FILLING
CURVE
5300
5200
5100
YEAR
12
YEAR
8
ELEVATION
5000
4900
YEAR
4
4800
YEAR
1
4700
4600
0 50 100 150 200 250 300 350
MILLION
TONS
8. Phase II Dry Stack TSF Characteristics
• Approximately 8 years of production
• Crest elevation = 5250’
• Tailings surface elevation = 5237.5’
• Total capacity = 255 million tons (MT)
• 50-foot lifts with final bench width of 25
feet per lift
• 3:1 side slope per lift
• 3.5:1 Overall side slope
• Total footprint area of 400 Acres
22. Permanent Diversion Channel
Design Criteria
n NOAA Atlas 14, Volume 1, Version 4 data were used for calculations
n Channels are sized for the 200-yr, 24-hr storm event
n Channels are assumed to be in rock for the majority of the length. Riprap
will be provided in areas of fill
n A 15-foot wide access road will be constructed adjacent to the channel on
the downstream side to allow access for maintenance and repair
purposes only
26. Temporary Diversion Channel
Design Criteria
• NOAA Atlas 14, Volume 1, Version 4 data were used for calculations
• Channels are sized for the 25-yr, 24-hr storm event
• Channel locations and alignments are preliminary. Final location and sizing will be
determined as final design progresses (location dependant)
27. Temporary Diversion
Channel Preliminary
Construction Schedule
● Temporary Channel #1
To be constructed in Year 0
and will be in service for up
to Year 2
● Temporary Channel #2
Construction is assumed to
start in Year 0 and will be in
service up to Year 5
● Temporary Channel #3
Construction is assumed to
start in Year 2 and will be in
service up to Year 5
● Temporary Channel #4
Construction is assumed to
start at the end of Phase I
and start of Phase II in Year
12 and will be in service for
up to Year 14
30. Process Water Temporary Storage Pond (PWTS)
Design Criteria
• PWTS to be sized to fully contain the 100-yr, 24-hr storm event, plus 3-days of
process flow during service interruption at the plant facilities
• Requirements and design guidelines by the following agencies:
• Arizona Department of Water Resources (ADWR) dam safety requirements
• Arizona Department of Environmental Quality (ADEQ) Best Available Demonstrated
Control Technology (BADCT) Standards
• PWTS to be constructed in Year 0
• Embankment to be rockfill/structural fill
• Upstream face and basin to be lined with GCL and 80 mil HDPE
• Stores contact water from plant site
31. Process Water Temporary Storage Pond (PWTS)
Design Criteria Cont’d.
• Embankment upstream slope of 2.5:1
• Embankment downstream slope of 2.5:1
• Embankment crest elev. = 4945’
• Provide 3-foot freeboard
• Embankment height at maximum section = ~75’
• Required Storage capacity = 243 Ac.-Ft.
• Designed Storage Capacity = 252 Ac.-Ft.