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Review
Onshore ballast water treatment: A viable option for major ports
Newton Narciso Pereira ⇑
, Hernani Luiz Brinati
Department of Naval Architecture and Ocean Engineering Escola Politécnica (EP), Universidade de São Paulo (USP), Av. Luciano Gualberto, 2230, 05508-030 São Paulo, SP, Brazil
a r t i c l e i n f o
Keywords:
Onshore ballast water treatment
Invasive species
Major iron ore ports
Simulation
Brazil
Marine environment
Maritime transportation
Sizing problem
Strategic planning
a b s t r a c t
Ballast water treatment consists of the elimination of exotic species. Currently, the development of alter-
native methods for this process is directed toward treatment onboard ships. However, we present
onshore treatment as a viable alternative for ballast water treatment. We investigated onshore treatment
in two iron ore ports with movement capacities of 25 and 90 million tons annually (Mta) that receive 7.5
and 25 million cubic meters annually (Mm3
) of ballast water, respectively. Discrete event simulation was
used as the method of analysis, considering the processes of arrival, berthing, ship loading and capture
and treatment of ballast water. We analyzed data from 71 ships operating in these ports to validate
our simulation model. We were able to demonstrate that onshore treatment does not impact the cargo
capacity, occupation rate or average queuing time of ships at these ports. We concluded that implemen-
tation of onshore ballast water treatment may be practicable in ports that receive high volumes of ballast
water.
Ó 2012 Elsevier Ltd. All rights reserved.
1. Introduction
Maritime navigation is considered to be the greatest dissemina-
tion vector for exotic species through the ballast water of ships
(Minton et al., 2005; Ruiz et al., 1997). To control this problem,
in 1997, the International Maritime Organization (IMO) estab-
lished that all ships have to perform a mid-ocean ballast exchange.
The efficacy of this method varies between 95% and 99% (Gray
et al., 2007). However, its application is questioned in terms of ship
operational security (Cohen, 1998; Endresen et al., 2004; Burkhold-
er et al., 2007).
Onboard ballast water treatment is also a feasible possibility.
There are currently 23 treatment systems homologated by the
IMO to meet IMO-D2 standards, which employ techniques such
as filtration, UV radiation, separation through hydrocyclones and
biocides (Register, 2007). However, these systems cannot be ap-
plied to all ships due to great limitations of space on board and
power and retrofitting capacities (Kazumi, 2007). In addition, the
installation costs of these systems may reach US$2 million (Regis-
ter, 2010). Furthermore, since 2009, the states of California, New
York and Michigan have studied a 100-fold increase in the restric-
tion of treatment efficacy in relation to IMO-D2. These measures
are expected to come into effect by 2013. Analysis of these 60
available systems, considering those ratified by the IMO, showed
that none of them complies with the efficacy standards of these
states (Dobroski et al., 2011).
It is also possible to treat ballast water in port (Quarantine and
AQISa, 1993), which consists of capturing, storing and treating bal-
last water onshore. This procedure is similar to that available at the
Valdez Terminal, Alaska, which was designed to treat 33 million
gallons of ballast water daily (Tsolaki and Diamadopoulos, 2010).
However, the treatment applied does not eliminate invasive spe-
cies; it only separates the oil mixed with the ballast water. Few
studies on this alternative have been conducted (Cohen, 1998).
The first study was led by Pollutech in 1992, and in 1993, this alter-
native was considered for Australian ports (Cohen, 1998; Quaran-
tine and AQISa, 1993); other studies were also conducted for
ports located in California (of Port Authorities, 2000). In 2007
and 2008, the port of Milwaukee evaluated the implementation
of a new onshore treatment station to serve 85 ships annually
ranging from 8000 DWT to 20000 DWT (Brown and Caldwell,
2007). Recently, the Ecological Processes and Effects Committee
Augmented for Ballast Water in the United States has been devel-
oping studies addressing onshore treatment as an alternative for
invasive species management.
One advantage of onshore treatment compared to onboard
treatment is that local authorities can operate and conserve the
installations and execute routine monitoring to analyze the effi-
cacy of the system (Cohen and Foster, 2000). Additionally, onshore
treatment provides better economies of scale in terms of construc-
tion and operation when compared to the systems installed in
ships to treat the same volume of ballast water (Cohen and Foster,
2000; Council, 1996).
The disadvantages are the requirement for drainage in ports and
for connections between the treatment stations and all berths. Each
ship needs to modify its ballast water pumping system in the event
0025-326X/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.marpolbul.2012.07.026
⇑ Corresponding author. Tel.: +55 30911724.
E-mail addresses: newton.pereira@usp.br (N.N. Pereira), hlbrinat@usp.br (H.L.
Brinati).
Marine Pollution Bulletin 64 (2012) 2296–2304
Contents lists available at SciVerse ScienceDirect
Marine Pollution Bulletin
journal homepage: www.elsevier.com/locate/marpolbul
Author's personal copy
of the impossibility of using pipelines to connect ballast tanks
(Quarantine and AQISa, 1993). Delays in transportation may occur
if the ballast water volume of ships exceeds the capacity of the treat-
ment system (Quarantine and AQISa, 1993; of Port Authorities,
2000). This can be a viable option for small ports that receive few
ships or for old ships that cannot be modified (Agency, 2002).
Based on these positive and negative considerations about on-
shore treatment, we studied the operational impact of onshore
treatment on iron ore ports that receive volumes of ballast water
greater than 5.5 million m3
annually. We developed a discrete
events simulation model referred to as TRANSBALLAST. The models
main characteristic is its consideration of the randomness of ship
operation in ports. This model represents ship arrival, berth oper-
ation, loading and ballast water transference to tanks and the on-
shore treatment station. Two ports were selected for analysis of
this treatment alternative.
The Port of Tubarão (Port 1) moves approximately 90 MTA and
receives ships ranging from 40,000 DWT to 400,000 DWT that dis-
charge approximately 25 Mm3
of ballast water annually. The Port
of Sepetiba (Port 2) moves approximately 25 MTA and receives
ships ranging from 60,000 to 200,000 DWT that discharge approx-
imately 7.5 Mm3
of ballast water annually. We used the data avail-
able at the websites of these ports to validate the simulation
results. The model generated 596 ships for Port 1 and 162 ships
for Port 2 in its simulations. We analyzed the impact of Very Large
Ore Carrier (VLOC) ships of 400,000 DWT discharging ballast water
in Port 1. In both cases, we observed that onshore ballast water
treatments do not impact the loading of ships. This model may
help in sizing onshore treatment stations for several types of ports.
This study is relevant, as there is no conclusive solution for the
elimination of organisms present in ballast water. As there are
few countries exporting commodities such as iron ore that receive
ships that are greater than 200,000 DWT in ballast condition, a via-
ble alternative is to provide these ports with onshore treatment
facilities. Ore carriers usually operate in specific routes with little
alternation, e.g., Brazil - Asia, and these vessels do not carry cargo
on the majority of their return voyages.
The ore carriers that are now being manufactured have recently
increased in size. In 2011, the Vale Brasil vessel was released; it
was the first of a series of vessels with a capacity of 400,000
DWT for carrying iron ore, and these ships transport approximately
120,000 m3
of ballast water per voyage. These vessels are expected
to undertake five voyages per year, transporting approximately
600,000 m3
of ballast water annually. Based on these data, we sug-
gest onshore treatment as the most viable option for these termi-
nals to reduce the impact of the invasion of organisms present in
ballast water.
2. Study area
The Port of Tubarão is located in Vitória – ES and has three
berths. Berth 1 is split into North and South areas and can receive
two vessels simultaneously, but it is limited to ships of 200,000
DWT or less. Berth 2 receives ships with capacities higher than
300,000 DWT.
The Port of Sepetiba is located in Rio de Janeiro. It is a port com-
plex that attends several types of vessels. Iron ore is handled by
two companies in two distinct terminals. This study considers
one terminal that operates with one berth and receives ships of
up to 200,000 DWT.
3. Modeling and methodology
The Discrete Event Simulation model developed in this study
was called TRANSBALLAST. The model type is input and output,
where the input data are incorporated to obtain specific outputs.
The computational model concept was berth operation (berthing,
ship loading and unberthing). The onshore ballast water treatment
modeling consisted of collecting the ballast water in the berth,
storing the water in tanks, transferring it to treatment stations
and then loading the ships (Fig. 1). We considered the rate of bal-
last water transference to tanks to be equal to the rate of the bal-
last water pumps on ships.
In the simulation model, we assumed that there is always car-
go in the port for ship loading. Conceptually, the ship only berths
when there is iron ore to load in the yard. The yard operations
and the receiving of iron ore were not considered in the simula-
tion. The simulation model took into account the following
variables:
1. the transportation demand of the port in tons;
2. the classes of ships berthing in the ports are Panamax, Cap-
esize, Very Large Cape & Very Large Crude Carrier – VLOC;
3. ship navigation in the access channel;
4. berthing and unberthing operations, as the ships always
arrive with ballast in low draught and depart the ports
loaded (some depend on the amplitude of the tide in func-
tion of the draught);
5. berthing time, which consists of ship mooring maneuvers;
6. time before operation (concerning documentation);
7. connection of pipelines, opening of holds and post-opera-
tion, which consists of disconnecting the pipelines, closing
the holds and trim, in addition to unberthing operations esti-
mated in hours;
8. ship loading rate in tons/h, for which an average loading rate
is assumed;
9. unballasting as a function of the ships ballast water pumps;
10. treatment rate in m3
/h;
11. storage capacity of the ballast water tanks in m3
.
One probabilistic distribution was attributed to each variable to
represent the random processes of the system. The arrival of the
ships is ruled by an exponential distribution expo a, which is a dis-
tribution represented by parameter b. A triangular distribution was
applied to the treatment rates, loading and times of operation. This
triangular operation is a continuous probability distribution that
has a minimum value of a, a maximum value of b and mode of c,
which are specified as real numbers with a < m < b.
The TRANSBALLAST model was developed to simulate the
behavior of the port and to provide the following answers:
1. annual transportation demand attended in tons;
2. unballasted volume in m3
;
3. time and average queue number of ships;
4. berth occupation rate and lay days and the port services level.
For the treatment system, the number of tanks in m3
and the
ballast water treatment rate in m3
/h are indicated, and the number
of stops for loading is quantified as a function of onshore ballast
water treatment, which may impact the ports operability.
All of the simulations considered 10 replications with a 10-year
time span. The replications guarantee adherence of the results
within a certain confidence interval (Chen et al., 1997).
3.1. Unballasting rate Âship loading
We created a specific logic to represent the unballasting process
and ship loading. We observed that when a ship berths in the port,
the unballasting process is initiated. The capacity of the ballast
pumps is usually lower than the ship loading rate. Ship loading
consists of distributing the product uniformly inside the hold. For
N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304 2297
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this purpose, it is necessary to load the same hold at least twice
during the complete ship loading cycle. After loading of 50% of
the hold, the shiploader is moved to another hold, and the process
is repeated until the loading of the first cargo is completed in all of
the holds. In this way, the ballast water tank is emptied, and the
process continues in the next hold (Fig. 2).
Fig. 1. Graphic scheme of the conceptual model for the onshore treatment station.
2298 N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304
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The loading process is, thus, associated with the process of
unballasting the ship. As a function of the loading rate (tons/h)
for a certain ship class and the unballasting flow (m3
/h), hold
changing only occurs when both processes reach their end. It is
therefore possible to compute the time during which the ship load-
ing system is stopped because of the unballasting process.
3.2. Data collection
We gathered data related to ship arrivals, waiting and the time
of ship operations from the websites of mining companies. The
data collection was concentrated in the period of September to
November of 2008 for the Port of Tubarão and March and April
of 2009 for the Port of Sepetiba.
The data were available in the on-line ship programming section.
Each company presented its data in a different way, and some infor-
mation related to berthing and unberthing times were not complete.
The data were selected in the most complete way possible.
For Port 1, data from 56 ships were analyzed, while 15 ships
berthed during the study period in Port 2. Based on these data,
we determined the Estimated Time in Queue (ETQ), subtracting
the Estimated Time in Berth (ETB) from the Estimated Time of Ar-
rival (ETA). The Estimated Time of Port Operation (ETPO) was cal-
culated by subtracting the Estimated Time of Departure (ETD) from
the ETB. The Estimated Time of Ship Stay (ETSS) was calculated by
subtracting the ETD from the ETA.
4. Premises of the simulation
The premises considered the inputs for other navigation opera-
tions in the channel, berthing, operation, unberthing, unballasting
and ballast water treatment. Initially, the classes of ships that use
these ports were identified in the following (Table 1).
The tide window input is not a restriction for berthing because
the ships berth in ballast condition. During departure, the follow-
ing classes of ships unberth only in tide amplitude to improve their
draught: Class 6 and beyond for Port 1 and Class 5 and beyond for
Port 2. The capacity of ballast water tanks is an input parameter for
the model. The ballast water treatment rate was established to
meet the ballast water volume discharged in the port annually.
The distribution of the ships berthing in the ports is presented in
Table 2. The classes of ships are randomly sorted by the simulation
model.
Based on the collected data, the average productivity of the
berths was defined. In 2005, we analyzed the ballast water reports
from 560 ships that berthed in Port 1. We verified that the volume
of ballast water on board each ship was approximately 30% of the
DWT. This value can reach 40% of the DWT (Endresen et al., 2004;
Cohen, 1998). The average flow of the ballast water pumps was
identified as a function of the ships classes and ranged from
300 m3
/h to 5000 (m3
/h). However, the number of ships with high
flows is reduced (Dobroski et al., 2010; Cohen, 1998).
5. Results of the simulations
To proceed with the simulation, it was necessary to validate the
developed model. In the validation process, we checked whether
the model presented similar results to the actual situation at the
port when operating without the onshore treatment system.
As the model already considered the proposed treatment sys-
tem, we assumed for validation that the receiving tank and ballast
water treatment are not restrictions for port operation. The valida-
Fig. 2. Scheme of the ship loading and unballasting process.
N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304 2299
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tion adopted one tank with a capacity of 5 million m3
and a treat-
ment rate of 500,000 m3
/h. We assumed a doubled capacity of the
ship ballast pumps, so that it does not become a limiting factor
during ship loading. This hypothesis was based on the fact that
the ballast tank discharge process begins when the ships are
berthed.
Thus, the simulation model should represent the normal operat-
ing condition of the ships in the ports, considering the loading rate,
access restriction, maneuvering time and berth occupation. This
process did not consider the restrictions external to berth operation.
The main variables addressed in the validation were the transporta-
tion demand attended, berth occupation rate and average time
spent in a queue. The total transportation demand was attended
through the simulation. The occupation rates generated by the sim-
ulation model are close to the values obtained from the port opera-
tors. The total ballast water volume was discharged with no impact
on port behavior. Thus, we considered the model to be capable of
representing the onshore ballast water treatment system.
Table 3 presents the results of the simulation addressing the
ballast water treatment system in the ports after model validation.
The first simulation was designated Base-Alternative, as it refers to
the current characteristics of the ports. The results follow these cri-
teria: (a) attending the annual transportation demand and ballast
water treatment at the lowest tankage possible; and (b) ensuring
that the occupation rates and queues remain at the same levels
as under validation conditions. In the beginning of the simulation,
we assumed that the ballast water receiving tank was empty.
Fig. 3 presents a comparison of the Base-Alternative results
with the data collected for 56 ships from Port 1 and 15 ships from
Port 2. We verified that the results of the simulation model were
within the range of the data collected for both ports.
The occupation of the ballast water storage tanks during ship
operations is presented in Fig. 4. Over the one-year simulation,
we obtained the used capacity of the tanks versus time. The results
presented are the occupation averages for all of the model
replications.
We observed that the tank occupation varied from 0% to 10% of
the capacity between 40% and 60% of the time. This finding indi-
cates that the capacity of the tanks is sufficient to store the whole
volume of ballast water received without impacting the operation
of the ships. The maximum occupation of the tanks was 70%
approximately 2% of the time.
5.1. Sensitivity analysis
The ore carriers currently being manufactured are increasing in
size. To analyze the effect of this increase, we tested 3 configura-
tions considering the operation of VLOC Ships of 400,000 DWT in
berth 2 of Port 1. Class 7 ships were generated to transport 5%,
10% and 15% of the total transportation demand. Portions of Clas-
ses 4 and 5 were substituted with ships of Classes 6 and 7. All of
the other parameters were maintained according to the Base-Alter-
native simulation. The results are presented in Table 4.
Fig. 5 shows the impact of including VLOC ships in the opera-
tional parameters of Port 1. The results remained similar to those
of the collected data.
The impact of the VLOC ships on the behavior of the ballast
water receiving tanks is presented in Fig. 6.
We observed that the tank occupation varies from 0% to 10% of
the capacity 45% of the time. This indicates that the capacity of the
tanks is sufficient to store the whole volume of ballast water re-
ceived without impacting ship operations. The maximum occupa-
tion of the tanks was 70% approximately 2% of the time.
6. Discussion
The simulation results indicate that onshore ballast water treat-
ment does not impact the loading capacity of the ships at the ports.
All of the ships generated during the simulation were attended.
The time of the interruption in loading caused by deballasting to
an onshore station was less than 1 h per ship.
Ship unballasting occurs simultaneously with the ship loading.
The unballasting time will always be less than the total time for
ship loading because ships in ballast condition have only 30% of
DWT. Analysis of the data gathered in 2005 showed that the aver-
age time of unballasting during loading is 17 h. Assuming that one
Class 5 ship of 200,000 DWT had 60,000 m3
of ballast water on
Table 1
DWT of the ships as a function of their classes.
Classes Ship 1 Ship 2 Ship 3 Ship 4 Ship 5 Ship 6 Ship 7
DWT Min 40,000 60,000 80,000 140,000 180,000 220,000 350,000
DWT Med 50,000 70,000 90,000 160,000 200,000 285,000 375,000
DWT Max 60,000 80,000 100,000 180,000 220,000 350,000 400,000
Table 2
Composition of the ports’ ship fleets.
Ship Class DWT Port 1 Port 2
2 – Handymax 40,000 5% 0%
3 – Panamax 70,000 10% 3%
4 – Small Cape 100,000 0% 0%
5 – Cape 150,000 50% 97%
6 – Large Cape 180,000 25% 0%
7 – Very Large Cape 250,000 10% 0%
Table 3
Results of the Base-Alternative simulation addressing the ballast water treatment
system in the ports.
Description Port 1 Port 2
Expected transportation demand (t) 90,000,000 25,000,000
Attended transportation demand (t) 89,978,000 24,989,000
Expected ballast volume (m3
) 27,000,000 7,500,000
Discharged ballast volume (m3
) 26,993,000 7,496,000
Average lay days per ship (days) 4,04 3,95
Berth occupation
Berth 1 (%) 61% 70%
Berth 2 (%) 85% 0%
Berth 3 (%) 75% 0%
Ships attended by class
Number of Handymax ships Class 1 54 0
Number of Panamax ships Class 2 116 11
Number of Small Cape ships Class 3 0 0
Number of Capesize ships Class 4 270 151
Number of Large Cape ships Class 5 112 0
Number of Very Large Cape ships Class 6 44 0
Number of VLOC ships Class 7 0 0
Ship queue
Average number of ships in queue 4,31 0,95
Average time spent in queue (day) 2,64 2,13
Impact of onshore ballast water treatment on port operation
Average time of cargo wait for unballasting (h/
ship)
0,01 0,13
Tank capacity m3
40,000 20,000
2300 N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304
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board, with a pumping capacity of 3000 m3
/h, the unballasting
time would be 20 h. Assuming that this ship is loaded at a constant
rate of 8000 tons per hour, the loading of the ship requires 25 h.
However, for Class 1 and 2 ships, the unballasting rates are lower.
For structural reasons, ship masters do not allow loading rates
higher than 5000 tons per hour. Even under these conditions, the
unballasting time tends to be inferior to the loading time.
However, if the receiving tank capacity is reduced and the bal-
last water treatment rate is not sufficient to treat the whole vol-
ume of ballast water collected, the port will be impacted by an
onshore treatment system. If the ballast water treatment rate is
higher than the average unballasting rate of ships, the filled capac-
ity of the tank will tend to remain between 0% and 10%, as shown
in Fig. 4.
The simulation model indicated that the port occupation rates
presented values that are compatible with the rates practiced in
ore iron ports in Brazil. As a function of the growth of exports,
these ports aim at increasing their boarding capacities. The number
of large ships discharging high amounts of ballast water in these
ports annually has increased. This effect is reflected in the data pre-
Fig. 3. Comparison of the ETSS and ETPO results between the Base-Alternative simulation and the collected data.
Fig. 4. Histogram of the tank occupation during the one-year simulation.
N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304 2301
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sented in Fig. 3. We observed that the ships remained waiting in
queue for up to 20 days at Port 1 and up to 14 days at Port 2. Under
the conditions observed at these ports, the cause of this ship wait-
ing time is not related to ballast water treatment, but to other
operational and commercial factors associated with the ports, the
clients and the ship owners.
The operation of VLOC ships did not alter the treatment rates or
tank numbers in comparison with the previous alternative
(5000 m3
/h and tankage of 40,000 m3
). The number of lay days
was similar to the validation condition, at approximately 4 days.
The inclusion of VLOC ships did not alter the average occupation
rate of the port because the total number of ships was reduced
as the number of VLOC ships increased. However, because the vol-
ume of ballast water transported by each ship was greater, the tank
occupation behavior was different from that in the Base-Alterna-
tive simulation. Thus, the statement that onshore ballast water
treatment may increase the in-berth waiting time of ships will only
be true if the tanks and treatment rates are not sufficient to receive
and treat the whole volume discharged by the ships.
Moreover, we observed that with a static capacity of 40,000 m3
and a treatment rate of 5000 m3
/h, it was possible to attend 596
ships per year in Port 1. With one 20,000 m3
tank and a treatment
rate of 2000 m3
/h, it was possible to attend 162 ships/year. This
shows that the main characteristic of onshore treatment is its
economy of scale, in contrast to onboard systems, which require
one treatment system per ship (Cohen and Foster, 2000).
The capacity of the system proposed for the Port of Milwaukee
is 3,000 gallons per minute (GPM), with a tankage capacity of
Table 4
Results for VLOC ship deballasting at Port 1.
Description Base VLOC 5% VLOC 10% VLOC 15%
Expected transportation demand (t) 90,000,000 90,000,000 90,000,000 90,000,000
Attended transportation demand (t) 89,978,000 89,977,000 89,992,000 89,979,000
Expected ballast volume (m3
) 27,000,000 27,000,000 27,000,000 27,000,000
Discharged ballast volume (m3
) 26,993,000 26,993,000 26,997,000 26,994,000
Average lay days per ship (days) 4.04 3.93 3.87 4.15
Berth occupation
Berth 1 (%) 61% 61% 61% 61%
Berth 2 (%) 85% 84% 76% 70%
Berth 3 (%) 75% 73% 82% 87%
Ships attended by class
Number of Handymax ships Class 1 54 54 54 54
Number of Panamax ships Class 2 116 116 116 116
Number of Small Cape ships Class 3 0 0 0 0
Number of Capesize ships Class 4 270 270 242 214
Number of Large Cape ships Class 5 112 45 45 45
Number of Very Large Cape ships Class 6 44 79 79 79
Number of VLOC ships Class 7 0 12 24 36
Ship queue
Average number of ships in queue 4.31 3.95 3.68 3.93
Average time spent in queue (day) 2.64 2.5 2.4 2.64
Impact of onshore BW treatment on port operation
Av. time waiting for deballasting (h/ship) 0.01 0.02 0.02 0.09
Tank capacity m3
40,000 40,000 40,000 40,000
Fig. 5. Comparison between the simulated results and real data.
2302 N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304
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0.5 million GPM (Brown and Caldwell, 2007). The sizing of the
treatment and tankage system was performed through a determin-
istic calculation, considering the time necessary to empty the tank
as a function of the capacity of the ballast tanks berthing in the
port, which averages 0.13 MG. The main difference in our discrete
event simulation model is the incorporation of randomness in the
process, which assures greater reliability of the results.
However for the system to operate, it is necessary that ships
carry out retrofitting (of Port Authorities, 2000). The costs to ap-
ply these modifications to ships can vary from $200,000 (Quaran-
tine and AQISa, 1993; Brown and Caldwell, 2007) to $400,000
(Glosten, 2002). These adaptations are necessary so that all ships
will be able to transfer ballast water to the onshore treatment
station. These changes do not necessarily require modifications
of the ballast water pumps, but only of the ships connections
with the port.
7. Conclusions
Our conclusion regarding the viability of onshore treatment is
based on the results of the simulation model. The results indicate
that the level of service provided to the clients of the port in terms
of occupation and queuing are not altered when the ballast water
onshore treatment system is used compared to the current opera-
tion without the system. In a single port, it was possible to attend
596 ships per year, considering a single treatment system. There-
fore, the onshore ballast water treatment system presents econ-
omy of scale. Furthermore, if the iron ore ports are provided with
this type of treatment system, ships will not have to change their
ballast water when they have no need of adjusting the air draft
in the berthing access channel.
Moreover, the onshore treatment system can be adapted to re-
use the treated ballast water, e.g., for industrial purposes. Potential
restrictions on this type of treatment can be associated with the
area available at a port. However, if there is in fact some kind of
limitation, the tanks and the treatment system can be situated
away from the port, as observed for desalination stations. In the
context of reuse, once ballast water is collected, it can be sent to
a desalination station to serve purposes of irrigation and human
consumption.
Finally, as there are no ballast water treatment stations dedi-
cated to the elimination of exotic species, the discrete event simu-
lation model is a reliable tool for this type of evaluation. The
TRANSBALLAST model can be applied to other ports with similar
characteristics.
Acknowledgements
This study was financed and supported by the Brazilian Na-
tional Council of Scientific and Technological Development – CNPq.
We thank our colleagues of the Center of Innovation in Logistics
and Port Infrastructure for their reading and criticism of the first
draft.
References
Agency, C.E.P., 2002. Evaluation of ballast water treatment technology for control of
nonindigenous aquatic organisms. Dames & Moore, San Francisco for the
California Association of Port Authorities (CAPA), Scaramento, CA (September
2000).
Brown, Caldwell, 2007. Port of milwaukee onshore ballast water treatment
feasibility study report. prepared for the wisconsin department of natural
resources. Tech. Rep.
Burkholder, J., Hallegraeff, G., Melia, G., Cohen, a., Bowers, H., Oldach, D., Parrow, M.,
Sullivan, M., Zimba, P., Allen, E., 2007. Phytoplankton and bacterial assemblages
in ballast water of U.S. military ships as a function of port of origin, voyage time,
and ocean exchange practices. Harmful Algae 6 (4), 486–518.
Chen, H., Dai, L., Chen, C., Yucesan, E., 1997. New development of optimal
computing budget allocation for discrete event simulation. In: Proceedings of
the 1997 Winter Simulation Conference. pp. 334–341.
Cohen, A.N., 1998. Ships ballast water and the introduction of exotic organisms into
the san francisco estuary current status of the problem and options for
management. Urban Water 94804 (October).
Cohen, A.N., Foster, B., 2000. The regulation of biological pollution: preventing
exotic species invasions from ballast water dischard into california coastal
waters. Am Coast: Law Edge 30 (October), 787–883.
Council, N.R., 1996. Stemming the tide: controlling introductions of nonindigenous
species by ships ballast water committee on ships ballast operations. National
Academy Press.
Dobroski, N., Scianni, C., Takata, L., 2010. 2010 Assessment of the efficacy,
availability and environmental impacts of ballast water treatment systems for
use in california waters. Tech. Rep., The California State Lands Commission By
The Marine Invasive Species Program.
Dobroski, N., Scianni, C., Takata, L., 2011. 2011 Update: ballast water treatment
systems for use in california waters. Tech. Rep., The California State Lands
Commission By The Marine Invasive Species Program.
Endresen, O.y., Lee Behrens, H., Brynestad, S., Bjørn Andersen, A., Skjong, R., 2004.
Challenges in global ballast water management. Mar. Pollut. Bull. 48 (7-8), 615–
623.
Glosten, 2002. Pacific Ballast Water Treatment Pilot Project: Ballast Water Transfer
Study: Technical Feasibility with Associated Capital Costs. The Glosten
Associates, p. 37.
Gray, D.K., Johengen, T.H., Reid, D.F., Macisaac, H.J., 2007. Efficacy of open-ocean
ballast water exchange as a means of preventing invertebrate invasions
between freshwater ports. Limonol Oceanogr 52 (6), 2386–2397.
Kazumi, J., 2007. Ballast water treatment technologies and their application for
vessels entering the great lakes via the st. lawrence seaway. Tech. Rep. May,
University of Miami.
Minton, M., Verling, E., Miller, A., Ruiz, Gregory, M., 2005. Reducing propagule
supply and coastal invasions via ships: effects of emerging strategies. Front.
Ecol. Environ. 3 (6), 304–308.
of Port Authorities, C.A., 2000. Feasibility of onshore ballast water treatment at
california ports. Prepared by URS Corporation Dames and Moore.
Fig. 6. Comparison of the port performances obtained via simulation and from real data.
N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304 2303
Author's personal copy
Quarantine, A., AQISa, I.S., 1993. Ballast water treatment for the removal of marine
organisms. Gutheridge, Haskins and Davey Pty Ltd. Ballast Water Research
Series Report No.
Register, L., 2007. Ballast water treatment technology.
Register, L., 2010. Ballast water treatment regulation.
Ruiz, G.M., Carlton, J.T., Grosholz, E.D., Hines, A.H., 1997. Integrative and Comp. Biol.
(6), 62.
Tsolaki, E., Diamadopoulos, E., 2010. Technologies for ballast water treatment: a
review. J. Chem. Technol. Biotechnol. 85 (1), 19–32.
2304 N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304

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2012 MPB

  • 1. This article appeared in a journal published by Elsevier. The attached copy is furnished to the author for internal non-commercial research and education use, including for instruction at the authors institution and sharing with colleagues. Other uses, including reproduction and distribution, or selling or licensing copies, or posting to personal, institutional or third party websites are prohibited. In most cases authors are permitted to post their version of the article (e.g. in Word or Tex form) to their personal website or institutional repository. Authors requiring further information regarding Elsevier’s archiving and manuscript policies are encouraged to visit: http://www.elsevier.com/copyright
  • 2. Author's personal copy Review Onshore ballast water treatment: A viable option for major ports Newton Narciso Pereira ⇑ , Hernani Luiz Brinati Department of Naval Architecture and Ocean Engineering Escola Politécnica (EP), Universidade de São Paulo (USP), Av. Luciano Gualberto, 2230, 05508-030 São Paulo, SP, Brazil a r t i c l e i n f o Keywords: Onshore ballast water treatment Invasive species Major iron ore ports Simulation Brazil Marine environment Maritime transportation Sizing problem Strategic planning a b s t r a c t Ballast water treatment consists of the elimination of exotic species. Currently, the development of alter- native methods for this process is directed toward treatment onboard ships. However, we present onshore treatment as a viable alternative for ballast water treatment. We investigated onshore treatment in two iron ore ports with movement capacities of 25 and 90 million tons annually (Mta) that receive 7.5 and 25 million cubic meters annually (Mm3 ) of ballast water, respectively. Discrete event simulation was used as the method of analysis, considering the processes of arrival, berthing, ship loading and capture and treatment of ballast water. We analyzed data from 71 ships operating in these ports to validate our simulation model. We were able to demonstrate that onshore treatment does not impact the cargo capacity, occupation rate or average queuing time of ships at these ports. We concluded that implemen- tation of onshore ballast water treatment may be practicable in ports that receive high volumes of ballast water. Ó 2012 Elsevier Ltd. All rights reserved. 1. Introduction Maritime navigation is considered to be the greatest dissemina- tion vector for exotic species through the ballast water of ships (Minton et al., 2005; Ruiz et al., 1997). To control this problem, in 1997, the International Maritime Organization (IMO) estab- lished that all ships have to perform a mid-ocean ballast exchange. The efficacy of this method varies between 95% and 99% (Gray et al., 2007). However, its application is questioned in terms of ship operational security (Cohen, 1998; Endresen et al., 2004; Burkhold- er et al., 2007). Onboard ballast water treatment is also a feasible possibility. There are currently 23 treatment systems homologated by the IMO to meet IMO-D2 standards, which employ techniques such as filtration, UV radiation, separation through hydrocyclones and biocides (Register, 2007). However, these systems cannot be ap- plied to all ships due to great limitations of space on board and power and retrofitting capacities (Kazumi, 2007). In addition, the installation costs of these systems may reach US$2 million (Regis- ter, 2010). Furthermore, since 2009, the states of California, New York and Michigan have studied a 100-fold increase in the restric- tion of treatment efficacy in relation to IMO-D2. These measures are expected to come into effect by 2013. Analysis of these 60 available systems, considering those ratified by the IMO, showed that none of them complies with the efficacy standards of these states (Dobroski et al., 2011). It is also possible to treat ballast water in port (Quarantine and AQISa, 1993), which consists of capturing, storing and treating bal- last water onshore. This procedure is similar to that available at the Valdez Terminal, Alaska, which was designed to treat 33 million gallons of ballast water daily (Tsolaki and Diamadopoulos, 2010). However, the treatment applied does not eliminate invasive spe- cies; it only separates the oil mixed with the ballast water. Few studies on this alternative have been conducted (Cohen, 1998). The first study was led by Pollutech in 1992, and in 1993, this alter- native was considered for Australian ports (Cohen, 1998; Quaran- tine and AQISa, 1993); other studies were also conducted for ports located in California (of Port Authorities, 2000). In 2007 and 2008, the port of Milwaukee evaluated the implementation of a new onshore treatment station to serve 85 ships annually ranging from 8000 DWT to 20000 DWT (Brown and Caldwell, 2007). Recently, the Ecological Processes and Effects Committee Augmented for Ballast Water in the United States has been devel- oping studies addressing onshore treatment as an alternative for invasive species management. One advantage of onshore treatment compared to onboard treatment is that local authorities can operate and conserve the installations and execute routine monitoring to analyze the effi- cacy of the system (Cohen and Foster, 2000). Additionally, onshore treatment provides better economies of scale in terms of construc- tion and operation when compared to the systems installed in ships to treat the same volume of ballast water (Cohen and Foster, 2000; Council, 1996). The disadvantages are the requirement for drainage in ports and for connections between the treatment stations and all berths. Each ship needs to modify its ballast water pumping system in the event 0025-326X/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.marpolbul.2012.07.026 ⇑ Corresponding author. Tel.: +55 30911724. E-mail addresses: newton.pereira@usp.br (N.N. Pereira), hlbrinat@usp.br (H.L. Brinati). Marine Pollution Bulletin 64 (2012) 2296–2304 Contents lists available at SciVerse ScienceDirect Marine Pollution Bulletin journal homepage: www.elsevier.com/locate/marpolbul
  • 3. Author's personal copy of the impossibility of using pipelines to connect ballast tanks (Quarantine and AQISa, 1993). Delays in transportation may occur if the ballast water volume of ships exceeds the capacity of the treat- ment system (Quarantine and AQISa, 1993; of Port Authorities, 2000). This can be a viable option for small ports that receive few ships or for old ships that cannot be modified (Agency, 2002). Based on these positive and negative considerations about on- shore treatment, we studied the operational impact of onshore treatment on iron ore ports that receive volumes of ballast water greater than 5.5 million m3 annually. We developed a discrete events simulation model referred to as TRANSBALLAST. The models main characteristic is its consideration of the randomness of ship operation in ports. This model represents ship arrival, berth oper- ation, loading and ballast water transference to tanks and the on- shore treatment station. Two ports were selected for analysis of this treatment alternative. The Port of Tubarão (Port 1) moves approximately 90 MTA and receives ships ranging from 40,000 DWT to 400,000 DWT that dis- charge approximately 25 Mm3 of ballast water annually. The Port of Sepetiba (Port 2) moves approximately 25 MTA and receives ships ranging from 60,000 to 200,000 DWT that discharge approx- imately 7.5 Mm3 of ballast water annually. We used the data avail- able at the websites of these ports to validate the simulation results. The model generated 596 ships for Port 1 and 162 ships for Port 2 in its simulations. We analyzed the impact of Very Large Ore Carrier (VLOC) ships of 400,000 DWT discharging ballast water in Port 1. In both cases, we observed that onshore ballast water treatments do not impact the loading of ships. This model may help in sizing onshore treatment stations for several types of ports. This study is relevant, as there is no conclusive solution for the elimination of organisms present in ballast water. As there are few countries exporting commodities such as iron ore that receive ships that are greater than 200,000 DWT in ballast condition, a via- ble alternative is to provide these ports with onshore treatment facilities. Ore carriers usually operate in specific routes with little alternation, e.g., Brazil - Asia, and these vessels do not carry cargo on the majority of their return voyages. The ore carriers that are now being manufactured have recently increased in size. In 2011, the Vale Brasil vessel was released; it was the first of a series of vessels with a capacity of 400,000 DWT for carrying iron ore, and these ships transport approximately 120,000 m3 of ballast water per voyage. These vessels are expected to undertake five voyages per year, transporting approximately 600,000 m3 of ballast water annually. Based on these data, we sug- gest onshore treatment as the most viable option for these termi- nals to reduce the impact of the invasion of organisms present in ballast water. 2. Study area The Port of Tubarão is located in Vitória – ES and has three berths. Berth 1 is split into North and South areas and can receive two vessels simultaneously, but it is limited to ships of 200,000 DWT or less. Berth 2 receives ships with capacities higher than 300,000 DWT. The Port of Sepetiba is located in Rio de Janeiro. It is a port com- plex that attends several types of vessels. Iron ore is handled by two companies in two distinct terminals. This study considers one terminal that operates with one berth and receives ships of up to 200,000 DWT. 3. Modeling and methodology The Discrete Event Simulation model developed in this study was called TRANSBALLAST. The model type is input and output, where the input data are incorporated to obtain specific outputs. The computational model concept was berth operation (berthing, ship loading and unberthing). The onshore ballast water treatment modeling consisted of collecting the ballast water in the berth, storing the water in tanks, transferring it to treatment stations and then loading the ships (Fig. 1). We considered the rate of bal- last water transference to tanks to be equal to the rate of the bal- last water pumps on ships. In the simulation model, we assumed that there is always car- go in the port for ship loading. Conceptually, the ship only berths when there is iron ore to load in the yard. The yard operations and the receiving of iron ore were not considered in the simula- tion. The simulation model took into account the following variables: 1. the transportation demand of the port in tons; 2. the classes of ships berthing in the ports are Panamax, Cap- esize, Very Large Cape & Very Large Crude Carrier – VLOC; 3. ship navigation in the access channel; 4. berthing and unberthing operations, as the ships always arrive with ballast in low draught and depart the ports loaded (some depend on the amplitude of the tide in func- tion of the draught); 5. berthing time, which consists of ship mooring maneuvers; 6. time before operation (concerning documentation); 7. connection of pipelines, opening of holds and post-opera- tion, which consists of disconnecting the pipelines, closing the holds and trim, in addition to unberthing operations esti- mated in hours; 8. ship loading rate in tons/h, for which an average loading rate is assumed; 9. unballasting as a function of the ships ballast water pumps; 10. treatment rate in m3 /h; 11. storage capacity of the ballast water tanks in m3 . One probabilistic distribution was attributed to each variable to represent the random processes of the system. The arrival of the ships is ruled by an exponential distribution expo a, which is a dis- tribution represented by parameter b. A triangular distribution was applied to the treatment rates, loading and times of operation. This triangular operation is a continuous probability distribution that has a minimum value of a, a maximum value of b and mode of c, which are specified as real numbers with a < m < b. The TRANSBALLAST model was developed to simulate the behavior of the port and to provide the following answers: 1. annual transportation demand attended in tons; 2. unballasted volume in m3 ; 3. time and average queue number of ships; 4. berth occupation rate and lay days and the port services level. For the treatment system, the number of tanks in m3 and the ballast water treatment rate in m3 /h are indicated, and the number of stops for loading is quantified as a function of onshore ballast water treatment, which may impact the ports operability. All of the simulations considered 10 replications with a 10-year time span. The replications guarantee adherence of the results within a certain confidence interval (Chen et al., 1997). 3.1. Unballasting rate Âship loading We created a specific logic to represent the unballasting process and ship loading. We observed that when a ship berths in the port, the unballasting process is initiated. The capacity of the ballast pumps is usually lower than the ship loading rate. Ship loading consists of distributing the product uniformly inside the hold. For N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304 2297
  • 4. Author's personal copy this purpose, it is necessary to load the same hold at least twice during the complete ship loading cycle. After loading of 50% of the hold, the shiploader is moved to another hold, and the process is repeated until the loading of the first cargo is completed in all of the holds. In this way, the ballast water tank is emptied, and the process continues in the next hold (Fig. 2). Fig. 1. Graphic scheme of the conceptual model for the onshore treatment station. 2298 N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304
  • 5. Author's personal copy The loading process is, thus, associated with the process of unballasting the ship. As a function of the loading rate (tons/h) for a certain ship class and the unballasting flow (m3 /h), hold changing only occurs when both processes reach their end. It is therefore possible to compute the time during which the ship load- ing system is stopped because of the unballasting process. 3.2. Data collection We gathered data related to ship arrivals, waiting and the time of ship operations from the websites of mining companies. The data collection was concentrated in the period of September to November of 2008 for the Port of Tubarão and March and April of 2009 for the Port of Sepetiba. The data were available in the on-line ship programming section. Each company presented its data in a different way, and some infor- mation related to berthing and unberthing times were not complete. The data were selected in the most complete way possible. For Port 1, data from 56 ships were analyzed, while 15 ships berthed during the study period in Port 2. Based on these data, we determined the Estimated Time in Queue (ETQ), subtracting the Estimated Time in Berth (ETB) from the Estimated Time of Ar- rival (ETA). The Estimated Time of Port Operation (ETPO) was cal- culated by subtracting the Estimated Time of Departure (ETD) from the ETB. The Estimated Time of Ship Stay (ETSS) was calculated by subtracting the ETD from the ETA. 4. Premises of the simulation The premises considered the inputs for other navigation opera- tions in the channel, berthing, operation, unberthing, unballasting and ballast water treatment. Initially, the classes of ships that use these ports were identified in the following (Table 1). The tide window input is not a restriction for berthing because the ships berth in ballast condition. During departure, the follow- ing classes of ships unberth only in tide amplitude to improve their draught: Class 6 and beyond for Port 1 and Class 5 and beyond for Port 2. The capacity of ballast water tanks is an input parameter for the model. The ballast water treatment rate was established to meet the ballast water volume discharged in the port annually. The distribution of the ships berthing in the ports is presented in Table 2. The classes of ships are randomly sorted by the simulation model. Based on the collected data, the average productivity of the berths was defined. In 2005, we analyzed the ballast water reports from 560 ships that berthed in Port 1. We verified that the volume of ballast water on board each ship was approximately 30% of the DWT. This value can reach 40% of the DWT (Endresen et al., 2004; Cohen, 1998). The average flow of the ballast water pumps was identified as a function of the ships classes and ranged from 300 m3 /h to 5000 (m3 /h). However, the number of ships with high flows is reduced (Dobroski et al., 2010; Cohen, 1998). 5. Results of the simulations To proceed with the simulation, it was necessary to validate the developed model. In the validation process, we checked whether the model presented similar results to the actual situation at the port when operating without the onshore treatment system. As the model already considered the proposed treatment sys- tem, we assumed for validation that the receiving tank and ballast water treatment are not restrictions for port operation. The valida- Fig. 2. Scheme of the ship loading and unballasting process. N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304 2299
  • 6. Author's personal copy tion adopted one tank with a capacity of 5 million m3 and a treat- ment rate of 500,000 m3 /h. We assumed a doubled capacity of the ship ballast pumps, so that it does not become a limiting factor during ship loading. This hypothesis was based on the fact that the ballast tank discharge process begins when the ships are berthed. Thus, the simulation model should represent the normal operat- ing condition of the ships in the ports, considering the loading rate, access restriction, maneuvering time and berth occupation. This process did not consider the restrictions external to berth operation. The main variables addressed in the validation were the transporta- tion demand attended, berth occupation rate and average time spent in a queue. The total transportation demand was attended through the simulation. The occupation rates generated by the sim- ulation model are close to the values obtained from the port opera- tors. The total ballast water volume was discharged with no impact on port behavior. Thus, we considered the model to be capable of representing the onshore ballast water treatment system. Table 3 presents the results of the simulation addressing the ballast water treatment system in the ports after model validation. The first simulation was designated Base-Alternative, as it refers to the current characteristics of the ports. The results follow these cri- teria: (a) attending the annual transportation demand and ballast water treatment at the lowest tankage possible; and (b) ensuring that the occupation rates and queues remain at the same levels as under validation conditions. In the beginning of the simulation, we assumed that the ballast water receiving tank was empty. Fig. 3 presents a comparison of the Base-Alternative results with the data collected for 56 ships from Port 1 and 15 ships from Port 2. We verified that the results of the simulation model were within the range of the data collected for both ports. The occupation of the ballast water storage tanks during ship operations is presented in Fig. 4. Over the one-year simulation, we obtained the used capacity of the tanks versus time. The results presented are the occupation averages for all of the model replications. We observed that the tank occupation varied from 0% to 10% of the capacity between 40% and 60% of the time. This finding indi- cates that the capacity of the tanks is sufficient to store the whole volume of ballast water received without impacting the operation of the ships. The maximum occupation of the tanks was 70% approximately 2% of the time. 5.1. Sensitivity analysis The ore carriers currently being manufactured are increasing in size. To analyze the effect of this increase, we tested 3 configura- tions considering the operation of VLOC Ships of 400,000 DWT in berth 2 of Port 1. Class 7 ships were generated to transport 5%, 10% and 15% of the total transportation demand. Portions of Clas- ses 4 and 5 were substituted with ships of Classes 6 and 7. All of the other parameters were maintained according to the Base-Alter- native simulation. The results are presented in Table 4. Fig. 5 shows the impact of including VLOC ships in the opera- tional parameters of Port 1. The results remained similar to those of the collected data. The impact of the VLOC ships on the behavior of the ballast water receiving tanks is presented in Fig. 6. We observed that the tank occupation varies from 0% to 10% of the capacity 45% of the time. This indicates that the capacity of the tanks is sufficient to store the whole volume of ballast water re- ceived without impacting ship operations. The maximum occupa- tion of the tanks was 70% approximately 2% of the time. 6. Discussion The simulation results indicate that onshore ballast water treat- ment does not impact the loading capacity of the ships at the ports. All of the ships generated during the simulation were attended. The time of the interruption in loading caused by deballasting to an onshore station was less than 1 h per ship. Ship unballasting occurs simultaneously with the ship loading. The unballasting time will always be less than the total time for ship loading because ships in ballast condition have only 30% of DWT. Analysis of the data gathered in 2005 showed that the aver- age time of unballasting during loading is 17 h. Assuming that one Class 5 ship of 200,000 DWT had 60,000 m3 of ballast water on Table 1 DWT of the ships as a function of their classes. Classes Ship 1 Ship 2 Ship 3 Ship 4 Ship 5 Ship 6 Ship 7 DWT Min 40,000 60,000 80,000 140,000 180,000 220,000 350,000 DWT Med 50,000 70,000 90,000 160,000 200,000 285,000 375,000 DWT Max 60,000 80,000 100,000 180,000 220,000 350,000 400,000 Table 2 Composition of the ports’ ship fleets. Ship Class DWT Port 1 Port 2 2 – Handymax 40,000 5% 0% 3 – Panamax 70,000 10% 3% 4 – Small Cape 100,000 0% 0% 5 – Cape 150,000 50% 97% 6 – Large Cape 180,000 25% 0% 7 – Very Large Cape 250,000 10% 0% Table 3 Results of the Base-Alternative simulation addressing the ballast water treatment system in the ports. Description Port 1 Port 2 Expected transportation demand (t) 90,000,000 25,000,000 Attended transportation demand (t) 89,978,000 24,989,000 Expected ballast volume (m3 ) 27,000,000 7,500,000 Discharged ballast volume (m3 ) 26,993,000 7,496,000 Average lay days per ship (days) 4,04 3,95 Berth occupation Berth 1 (%) 61% 70% Berth 2 (%) 85% 0% Berth 3 (%) 75% 0% Ships attended by class Number of Handymax ships Class 1 54 0 Number of Panamax ships Class 2 116 11 Number of Small Cape ships Class 3 0 0 Number of Capesize ships Class 4 270 151 Number of Large Cape ships Class 5 112 0 Number of Very Large Cape ships Class 6 44 0 Number of VLOC ships Class 7 0 0 Ship queue Average number of ships in queue 4,31 0,95 Average time spent in queue (day) 2,64 2,13 Impact of onshore ballast water treatment on port operation Average time of cargo wait for unballasting (h/ ship) 0,01 0,13 Tank capacity m3 40,000 20,000 2300 N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304
  • 7. Author's personal copy board, with a pumping capacity of 3000 m3 /h, the unballasting time would be 20 h. Assuming that this ship is loaded at a constant rate of 8000 tons per hour, the loading of the ship requires 25 h. However, for Class 1 and 2 ships, the unballasting rates are lower. For structural reasons, ship masters do not allow loading rates higher than 5000 tons per hour. Even under these conditions, the unballasting time tends to be inferior to the loading time. However, if the receiving tank capacity is reduced and the bal- last water treatment rate is not sufficient to treat the whole vol- ume of ballast water collected, the port will be impacted by an onshore treatment system. If the ballast water treatment rate is higher than the average unballasting rate of ships, the filled capac- ity of the tank will tend to remain between 0% and 10%, as shown in Fig. 4. The simulation model indicated that the port occupation rates presented values that are compatible with the rates practiced in ore iron ports in Brazil. As a function of the growth of exports, these ports aim at increasing their boarding capacities. The number of large ships discharging high amounts of ballast water in these ports annually has increased. This effect is reflected in the data pre- Fig. 3. Comparison of the ETSS and ETPO results between the Base-Alternative simulation and the collected data. Fig. 4. Histogram of the tank occupation during the one-year simulation. N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304 2301
  • 8. Author's personal copy sented in Fig. 3. We observed that the ships remained waiting in queue for up to 20 days at Port 1 and up to 14 days at Port 2. Under the conditions observed at these ports, the cause of this ship wait- ing time is not related to ballast water treatment, but to other operational and commercial factors associated with the ports, the clients and the ship owners. The operation of VLOC ships did not alter the treatment rates or tank numbers in comparison with the previous alternative (5000 m3 /h and tankage of 40,000 m3 ). The number of lay days was similar to the validation condition, at approximately 4 days. The inclusion of VLOC ships did not alter the average occupation rate of the port because the total number of ships was reduced as the number of VLOC ships increased. However, because the vol- ume of ballast water transported by each ship was greater, the tank occupation behavior was different from that in the Base-Alterna- tive simulation. Thus, the statement that onshore ballast water treatment may increase the in-berth waiting time of ships will only be true if the tanks and treatment rates are not sufficient to receive and treat the whole volume discharged by the ships. Moreover, we observed that with a static capacity of 40,000 m3 and a treatment rate of 5000 m3 /h, it was possible to attend 596 ships per year in Port 1. With one 20,000 m3 tank and a treatment rate of 2000 m3 /h, it was possible to attend 162 ships/year. This shows that the main characteristic of onshore treatment is its economy of scale, in contrast to onboard systems, which require one treatment system per ship (Cohen and Foster, 2000). The capacity of the system proposed for the Port of Milwaukee is 3,000 gallons per minute (GPM), with a tankage capacity of Table 4 Results for VLOC ship deballasting at Port 1. Description Base VLOC 5% VLOC 10% VLOC 15% Expected transportation demand (t) 90,000,000 90,000,000 90,000,000 90,000,000 Attended transportation demand (t) 89,978,000 89,977,000 89,992,000 89,979,000 Expected ballast volume (m3 ) 27,000,000 27,000,000 27,000,000 27,000,000 Discharged ballast volume (m3 ) 26,993,000 26,993,000 26,997,000 26,994,000 Average lay days per ship (days) 4.04 3.93 3.87 4.15 Berth occupation Berth 1 (%) 61% 61% 61% 61% Berth 2 (%) 85% 84% 76% 70% Berth 3 (%) 75% 73% 82% 87% Ships attended by class Number of Handymax ships Class 1 54 54 54 54 Number of Panamax ships Class 2 116 116 116 116 Number of Small Cape ships Class 3 0 0 0 0 Number of Capesize ships Class 4 270 270 242 214 Number of Large Cape ships Class 5 112 45 45 45 Number of Very Large Cape ships Class 6 44 79 79 79 Number of VLOC ships Class 7 0 12 24 36 Ship queue Average number of ships in queue 4.31 3.95 3.68 3.93 Average time spent in queue (day) 2.64 2.5 2.4 2.64 Impact of onshore BW treatment on port operation Av. time waiting for deballasting (h/ship) 0.01 0.02 0.02 0.09 Tank capacity m3 40,000 40,000 40,000 40,000 Fig. 5. Comparison between the simulated results and real data. 2302 N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304
  • 9. Author's personal copy 0.5 million GPM (Brown and Caldwell, 2007). The sizing of the treatment and tankage system was performed through a determin- istic calculation, considering the time necessary to empty the tank as a function of the capacity of the ballast tanks berthing in the port, which averages 0.13 MG. The main difference in our discrete event simulation model is the incorporation of randomness in the process, which assures greater reliability of the results. However for the system to operate, it is necessary that ships carry out retrofitting (of Port Authorities, 2000). The costs to ap- ply these modifications to ships can vary from $200,000 (Quaran- tine and AQISa, 1993; Brown and Caldwell, 2007) to $400,000 (Glosten, 2002). These adaptations are necessary so that all ships will be able to transfer ballast water to the onshore treatment station. These changes do not necessarily require modifications of the ballast water pumps, but only of the ships connections with the port. 7. Conclusions Our conclusion regarding the viability of onshore treatment is based on the results of the simulation model. The results indicate that the level of service provided to the clients of the port in terms of occupation and queuing are not altered when the ballast water onshore treatment system is used compared to the current opera- tion without the system. In a single port, it was possible to attend 596 ships per year, considering a single treatment system. There- fore, the onshore ballast water treatment system presents econ- omy of scale. Furthermore, if the iron ore ports are provided with this type of treatment system, ships will not have to change their ballast water when they have no need of adjusting the air draft in the berthing access channel. Moreover, the onshore treatment system can be adapted to re- use the treated ballast water, e.g., for industrial purposes. Potential restrictions on this type of treatment can be associated with the area available at a port. However, if there is in fact some kind of limitation, the tanks and the treatment system can be situated away from the port, as observed for desalination stations. In the context of reuse, once ballast water is collected, it can be sent to a desalination station to serve purposes of irrigation and human consumption. Finally, as there are no ballast water treatment stations dedi- cated to the elimination of exotic species, the discrete event simu- lation model is a reliable tool for this type of evaluation. The TRANSBALLAST model can be applied to other ports with similar characteristics. Acknowledgements This study was financed and supported by the Brazilian Na- tional Council of Scientific and Technological Development – CNPq. We thank our colleagues of the Center of Innovation in Logistics and Port Infrastructure for their reading and criticism of the first draft. References Agency, C.E.P., 2002. Evaluation of ballast water treatment technology for control of nonindigenous aquatic organisms. Dames & Moore, San Francisco for the California Association of Port Authorities (CAPA), Scaramento, CA (September 2000). Brown, Caldwell, 2007. Port of milwaukee onshore ballast water treatment feasibility study report. prepared for the wisconsin department of natural resources. Tech. Rep. Burkholder, J., Hallegraeff, G., Melia, G., Cohen, a., Bowers, H., Oldach, D., Parrow, M., Sullivan, M., Zimba, P., Allen, E., 2007. Phytoplankton and bacterial assemblages in ballast water of U.S. military ships as a function of port of origin, voyage time, and ocean exchange practices. Harmful Algae 6 (4), 486–518. Chen, H., Dai, L., Chen, C., Yucesan, E., 1997. New development of optimal computing budget allocation for discrete event simulation. In: Proceedings of the 1997 Winter Simulation Conference. pp. 334–341. Cohen, A.N., 1998. Ships ballast water and the introduction of exotic organisms into the san francisco estuary current status of the problem and options for management. Urban Water 94804 (October). Cohen, A.N., Foster, B., 2000. The regulation of biological pollution: preventing exotic species invasions from ballast water dischard into california coastal waters. Am Coast: Law Edge 30 (October), 787–883. Council, N.R., 1996. Stemming the tide: controlling introductions of nonindigenous species by ships ballast water committee on ships ballast operations. National Academy Press. Dobroski, N., Scianni, C., Takata, L., 2010. 2010 Assessment of the efficacy, availability and environmental impacts of ballast water treatment systems for use in california waters. Tech. Rep., The California State Lands Commission By The Marine Invasive Species Program. Dobroski, N., Scianni, C., Takata, L., 2011. 2011 Update: ballast water treatment systems for use in california waters. Tech. Rep., The California State Lands Commission By The Marine Invasive Species Program. Endresen, O.y., Lee Behrens, H., Brynestad, S., Bjørn Andersen, A., Skjong, R., 2004. Challenges in global ballast water management. Mar. Pollut. Bull. 48 (7-8), 615– 623. Glosten, 2002. Pacific Ballast Water Treatment Pilot Project: Ballast Water Transfer Study: Technical Feasibility with Associated Capital Costs. The Glosten Associates, p. 37. Gray, D.K., Johengen, T.H., Reid, D.F., Macisaac, H.J., 2007. Efficacy of open-ocean ballast water exchange as a means of preventing invertebrate invasions between freshwater ports. Limonol Oceanogr 52 (6), 2386–2397. Kazumi, J., 2007. Ballast water treatment technologies and their application for vessels entering the great lakes via the st. lawrence seaway. Tech. Rep. May, University of Miami. Minton, M., Verling, E., Miller, A., Ruiz, Gregory, M., 2005. Reducing propagule supply and coastal invasions via ships: effects of emerging strategies. Front. Ecol. Environ. 3 (6), 304–308. of Port Authorities, C.A., 2000. Feasibility of onshore ballast water treatment at california ports. Prepared by URS Corporation Dames and Moore. Fig. 6. Comparison of the port performances obtained via simulation and from real data. N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304 2303
  • 10. Author's personal copy Quarantine, A., AQISa, I.S., 1993. Ballast water treatment for the removal of marine organisms. Gutheridge, Haskins and Davey Pty Ltd. Ballast Water Research Series Report No. Register, L., 2007. Ballast water treatment technology. Register, L., 2010. Ballast water treatment regulation. Ruiz, G.M., Carlton, J.T., Grosholz, E.D., Hines, A.H., 1997. Integrative and Comp. Biol. (6), 62. Tsolaki, E., Diamadopoulos, E., 2010. Technologies for ballast water treatment: a review. J. Chem. Technol. Biotechnol. 85 (1), 19–32. 2304 N.N. Pereira, H.L. Brinati / Marine Pollution Bulletin 64 (2012) 2296–2304