Part 5 of 6 - Implementation Phase - Safety Lifecycle Seminar - Emerson Exchange 2010

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Mike Boudreaux

Negócios

Design and Engineering of theSafety Instrumented System

Design and Engineering of theSafety Instrumented System Iterate if requirements are not met.

Technology selection Sensors Analog vs. discrete signal Smart vs. conventional transmitter Certified vs. proven-in-use

SIS Application? Certified Prior-Use Mfg proves It’s safe PFD PFD User proves It’s safe PFD User proves It’s safe

Technology selection Logic solver Relays vs. PLC vs. Safety PLC HART I/O vs. conventional analog Centralized vs. modular Integrated vs. Standalone

Centralized Logic Solver ,[object Object]

Single point of failure.Modular Logic Solver ,[object Object]

Eliminates single point of failure.,[object Object]

Technology selection Final element Solenoid vs. DVC Automated vs. manual diagnostics Response time considerations

Proof test philosophy Proof test frequency 5 yrs, 1 yr, 6 mos, 3 mos? Online vs. offline proof testing. Turnaround schedule? Total SIF proof test or proof test components on different intervals?

Reliability evaluation Confirm that performance meets specifications Safety integrity (PFD) Availability (MTTFs) Response time

λD= 0.02 failures/yr λS = 0.01 failures/yr T = 1 year 1oo2 2oo3 1oo1 2oo2

PFDSIF1 = PFDPT-101 +PFDlogicsolver+ PFDFV-101 Logic solver SIF #1 PT-101 FV-101

Source: IEC 61511-1, Table 3 – Safety Integrity Levels: probability of failure on demand

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Part 5 of 6 - Implementation Phase - Safety Lifecycle Seminar - Emerson Exchange 2010

1. Implementation Phase

2. Implementation Phase

3. Implementation Phase

4. Implementation Phase

5. Implementation Phase

6. Design and Engineering of theSafety Instrumented System

7. Design and Engineering of theSafety Instrumented System Iterate if requirements are not met.

8. Technology selection Sensors Analog vs. discrete signal Smart vs. conventional transmitter Certified vs. proven-in-use

10.

11. SIS Application? Certified Prior-Use Mfg proves It’s safe PFD PFD User proves It’s safe PFD User proves It’s safe

12. Technology selection Logic solver Relays vs. PLC vs. Safety PLC HART I/O vs. conventional analog Centralized vs. modular Integrated vs. Standalone

13.

14.

15.

16.

17. Good for large projects.

18.

19. Scalable for large & small projects

20.

21. Technology selection Final element Solenoid vs. DVC Automated vs. manual diagnostics Response time considerations

22.

23. SIL 2 PFD Proof Test Interval (years)

24.

25. Safety integrity

26. Availability

27.

28. Valve 1 Valve 2 Valve

29. Valve 1 Valve 2 Valve 1 Valve 2 Valve

30.

31.

32. Proof test philosophy Proof test frequency 5 yrs, 1 yr, 6 mos, 3 mos? Online vs. offline proof testing. Turnaround schedule? Total SIF proof test or proof test components on different intervals?

33. Reliability evaluation Confirm that performance meets specifications Safety integrity (PFD) Availability (MTTFs) Response time

34.

35. λD= 0.02 failures/yr λS = 0.01 failures/yr T = 1 year 1oo2 2oo3 1oo1 2oo2

36. PFDSIF1 = PFDPT-101 +PFDlogicsolver+ PFDFV-101 Logic solver SIF #1 PT-101 FV-101

37. Source: IEC 61511-1, Table 3 – Safety Integrity Levels: probability of failure on demand

38. Detailed design & build Instrument design / specifications Wiring drawings Hardware design & build Software design & implementation BPCS / SIS integration Factory acceptance testing

39. Factory Acceptance Testing (FAT)

40. Installation, Commissioning and Validation

41. Installation, commissioning, and Validation Validation is the key difference between control and safety systems.

42. ?

Part 5 of 6 - Implementation Phase - Safety Lifecycle Seminar - Emerson Exchange 2010

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