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Cognitive IoT Platform as Enabler of the Smart Factory
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Overview of cognitive computing, IoT and examples in the context of smart factory.
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Cognitive IoT Platform as Enabler of the Smart Factory
1.
© 2017 IBM,
All Rights reserved© 2017 IBM, All Rights reserved Peter Schleinitz Executive IT Architect IBM Global Markets #Industrial #Technology #Innovation Cognitive IoT Platform as Enabler of the Smart Factory
2.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory 2 MEGA TRENDS
3.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Increasing demand for customization, combined with pressure to lower costs and time to market, are driving Industry 4.0 In the beginning, we just made them all alike (efficient, but it didn’t meet all customers’ needs) …or we built them one-by-one for each new customer (it met the needs, but was very expensive) Now customers demand increasingly specialized and customized products and costs are going through the roof! Source: http://minicoopergraphics.com/ Mass Customization From one car for all to a unique car for each of us!
4.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory
5.
© 2017 IBM,
All Rights reserved 5© 2017 IBM, All Rights reserved
6.
© 2017 IBM,
All Rights reserved IoT | Cognitive | Insights | Data Monetization Industry 4.0 acceleration BusinessCenter 6
7.
© 2017 IBM,
All Rights reserved IoT | Cognitive | Insights | Data Monetization Industry 4.0 acceleration BusinessCenter 7
8.
© 2017 IBM,
All Rights reserved IoT | Cognitive | Insights | Data Monetization Industry 4.0 acceleration BusinessCenter 8
9.
© 2017 IBM,
All Rights reserved 9© 2017 IBM, All Rights reserved
10.
© 2017 IBM,
All Rights reserved IoT | Cognitive | Insights | Data Monetization Industry 4.0 acceleration BusinessCenter 10
11.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Gather the data Visualize the patterns Advance to analytics & digitization Infuse with cognitive • Instrument your equipment/assets to collect data • Gather already existing data • Visualize your data in meaningful dashboards • Start to see patterns • Build with Bluemix • Gain insights from the data, produce models, prediction recommendations • Streamline business processes • Refine models with cognitive machine learning • Utilize other cognitive functions to improve engagement Asset needs to be connected, outfitted with sensor or data gathered Use analytical models to predict equipment failures and provide recommendations Use the platform to quickly build dashboards for data visualization Use speech, video, image to diagnose complex problems
12.
© 2017 IBM,
All Rights reserved 12© 2017 IBM, All Rights reserved
13.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory IoT Watson IoT Platform Bluemix micro services IoT end-to-end solutions Watson IoT Platform
14.
© 2017 IBM,
All Rights reserved IoT | Cognitive | Insights | Data Monetization Industry 4.0 acceleration BusinessCenter 14
15.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory
16.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Images courtesy Schaeffler Group DIGITAL TRANSFORMATION
17.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Sensors trigger robot camera to photograph component part 11 Image data comes in through Watson IoT Platform 22 Predictive Cognitive Watson Visual Recognition evaluates the component part for defects and returns the results. 23 Kuka LBR Robot BMW 5 Series Door Handles Visualizations are immediately updated displaying the part status (defect yes or no) 24 VISUAL INSPECTION
18.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory PREDICTIVE QUALITY • 25% increase in overall productivity of cylinder- head line • 50% reduction in time required to achieve process target levels • 100% payback achieved within two years
19.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory FIELD ADVISOR
20.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory RFID Antenna Camera Worker Assistance System Watson Maintenance Advisor 1. Potential problem alert 2. Image Recognition 3a. Guided Conversation 3b. Free Conversation REPAIR EXPERIENCE WITH WATSON
21.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory VIRTUAL AND AUGMENTED REALITY
22.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Internal Focus => Operational Excellence => Costs Reduction => Cognitive processes & operations => Process Automation & Smarter Resources External Focus => Data-driven Business Models => New Revenue Streams => Remote Control IoT Services => Intelligent assets & equipment Forces Paint points Cognitive Factory & Production 4.0 Smart Products & AfterSales Service Twin Approach IBM Industrie 4.0 Cognitive & Digitization Platform Solution IBM Industrie 4.0 Cognitive & Digitization Platform Solution, a Twin Approach
23.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Business Use Cases & Areas of Innovation: Cognitive Plant Advisor & Performance Optimizer Prescriptive Maintenance – Zero unplanned Downtime Production Smart Production Process Quality Early Warning of QS Issues Worker Safety Remote Smart Assistance in Risk & Danger Areas Smart Energy Consumption Management – Green Factory A1 A2 A3 A4 A5 A6 A7 A8 Smart Kanban Order Process (RFID) Automation & SC Transparency Smart Manufacturing Integration Service Bus & IoT Gateway to Cloud Focus on: Operational Excellence, Process Automation & Costs Reduction IBM Industrie 4.0 Cognitive & Digitization Platform Solution Advanced Analytics IoT Connectivity from anywhere Artificial Intelligence Private or Public Machine Learning Natural Language Weather Horizontal Integration Smart Connected Plants Cognitive Factory & Production 4.0 Smart Worker eAssistance for flexible Montage & i.Maintenance A9 Smart Digital Image & Twin of the production line & machines A10 Smart product tracking in industrial application 4.0 & Supply Chain A11 Cognitive Robotics & Autonomous Transport Systems 4.0 IBM Industrie 4.0 Cognitive & Digitization Platform Solution Vertical Integration Cyber Physical System
24.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory B1 B2 B3 B4 B5 B6 B7 B8 Focus on: New Data-based Business Models & New revenue Streams IBM Industrie 4.0 Platform & Smart Services Suite Advanced Analytics IoT Connectivity from anywhere Artificial Intelligence Private or Public Machine Learning Natural Language Smart Industrial Data Lake 4.0 Weather Smart Products & AfterSales Service Business Use Cases & Areas of Innovation: CE – Digital Product LifeCycle Verification – Digital Twin & Memory Transparent & Connected Supply Chain with Risk Prediction Smart Packaging & Consumer Interaction Connected Vehicles & Smart Remote Fleet Management / Safety Intelligent Real-time Enterprise Asset & Energy Management Smart Service Technicians Advisory Assistant (Augmented Reality) Smart Building/Home Water & Gas Leak Protection Remote Condition Monitoring-based Prescriptive Maintenance & Quality IBM Industrie 4.0 Cognitive & Digitization Platform Solution
25.
© 2017 IBM,
All Rights reserved Service Processes (FICo/ HR) Production & Logistics Distribution & Retail Sales & After Sales Procurement IT Customer Order Process Marketing Product management Engineering Connected Products SCM Resolution Room Virtual SCM Advisor Maintenenance Advisor Customer Self Service via Web Customer Need Analysis Product Configurator Call Center Support Product Advisor/ User Manual HMI for connected devices Intelligent Personal Assistant User Help Desk Ordering Self Service Concierge Product Presenter/ Virtual Salesman Employee Self Service Messengers Apps Chabots Relevant Lines of Business and possible use cases
26.
© 2017 IBM,
All Rights reserved Watson IoT Global Headquarters Munich, Germany Watson IoT Global Headquarter & Innovation Center • Announced 15th December 2015 • More than 1000 developers, consultants researchers and designers will work together with clients and partners to develop a new generation of cognitive capabilities to connect sensors and devices in the Internet of Things • It is also the first European Watson Innovation Center • All solutions will be made available through the IBM Watson IoT Cloud Platform • This initiative represents IBM‘s biggest investment in Europe for over 20 years
27.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory IBM Industrie 4.0 Platform We make your Things Internet-enabled, end-to-end and in pragmatic way Things Sensors IoT Edge IBM IoT & Industrie 4.0 IoT Users Gateway Analytics Platform Applications Enterprise Systems IBM Industrie 4.0 Reference Architecture IBM Cognitive IoT Reference Architecture Each Business Solution 4.0 bundles the end-to-end Value Chain Enterprise Systems
28.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Smart Products & AfterSales Service IBM’s IoT Reference Architecture* combining fast innovation and scalability in the Cloud with Edge off-load for disruptive business USER LAYER PROXIMITRY NETWORK PUBLIC NETWORK PROVIDER CLOUD ENTERPRISE NETWORK EDGE DEVICES ENTRY POINT: Cyber-Physical Systems ENTRY POINT: ENTRY POINT: Insights / Analytics New models, speed, functions, channel Watson IoT Platform analyse Containerized SW functionality: ¨ Rules ¨ Store ¨ Analytics scoring ¨ Filtering Central remote functionality: ¨ Connectivity ¨ Data collection ¨ Conditional Monitoring ¨ Predictive analytics Cognitive IoT functionality: ¨ Innovation ¨ Disruption ¨ Scalability PEER CLOUD improve Edge - Level Enterprise - Level * Refer to: https://www.ibm.com/devops/method/content/architecture/iotArchitecture
29.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Cognitive Factory & Production 4.0 Instantiation of IBM’s three-layered Industrie 4.0 Reference Architecture balancing load with lifecycle capabilities at Edge, Plant and Enterprise *Refer to Industrie 4.0 Implementation at: https://www.ibm.com/devops/method/content/architecture/implementation/iot_industrie_40 EDGE PLANT ENTERPRISE EDGE DEVICES ENTRY POINT: Cyber-Physical Systems ENTRY POINT: ENTRY POINT: Cross-plant Insights / Analytics New models, speed, functions, channel Watson IoT Platform Containerized SW functionality: ¨ Rules ¨ Store ¨ Analytics scoring ¨ Filtering In-plant or remote functionality: ¨ Connectivity ¨ Data collection ¨ Conditional Monitoring ¨ Predictive analytics Cognitive IoT functionality: ¨ Innovation ¨ Disruption ¨ Scalability Edge - Level Plant - Level ENTRY POINT: Plant Service Bus Shopfloor Analytics & Workflow In-plant functionality: ¨ Connectivity ¨ Rules ¨ Message Hub collect control analyse improve Enterprise - Level
30.
© 2017 IBM,
All Rights reserved Cognitive IOT Platform as Enabler of Smart Factory Explore #YourInsight Thank You
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