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Condensation Issues in
Instrumentation Enclosures and
How to Prevent Them
T h e m a t e r i a l s i n c l u d e d i n t h i s c o m p i l a t i o n a r e f o r t h e u s e o f D w y e r I n s t r u m e n t s , I n c . p o t e n t i a l c u s t o m e r s
a n d c u r r e n t e m p l o y e e s a s a r e s o u r c e o n l y . T h e y m a y n o t b e r e p r o d u c e d , p u b l i s h e d , o r t r a n s m i t t e d
e l e c t r o n i c a l l y f o r c o m m e r c i a l p u r p o s e s . F u r t h e r m o r e , t h e C o m p a n y ’ s n a m e , l i k e n e s s , p r o d u c t n a m e s , a n d
l o g o s , i n c l u d e d w i t h i n t h e s e c o m p i l a t i o n s m a y n o t b e u s e d w i t h o u t s p e c i f i c , w r i t t e n p r i o r p e r m i s s i o n f r o m
D w y e r I n s t r u m e n t s , I n c .
© C o p y r i g h t 2 0 1 5 D w y e r I n s t r u m e n t s , I n c .
Condensation Issues
O v e r v i e w
 M a n y D w y e r I n s t r u m e n t s , I n c . e l e c t r i c a l p r o d u c t s a r e c o n n e c t e d
t o t h e r e c e i v e r a n d p o w e r s u p p l y w i t h w i r e s t h a t a r e r u n t h r o u g h
e l e c t r i c a l c o n d u i t s
 T h e c o n d u i t o f t e n p a s s e s t h r o u g h
m u l t i p l e a m b i e n t t e m p e r a t u r e z o n e s
i n t h e b u i l d i n g o r p l a n t i n s t a l l a t i o n
Condensation Issues
O v e r v i e w
 T h e s e t e m p e r a t u r e c h a n g e s c a n m a k e w a t e r v a p o r c o n d e n s a t e
i n s i d e t h e c o n d u i t
 I f t h i s c o n d e n s a t i o n f l o w s i n t o o r f o r m s i n t h e i n s t r u m e n t , i t c a n
c r e a t e e l e c t r i c a l s h o r t s o r l e a d t o c o r r o s i o n t h a t w i l l c a u s e a n
i n s t r u m e n t f a i l u r e
Condensation Issues
O v e r v i e w
 To p r e v e n t i n s t r u m e n t f a i l u r e , i t i s a l w a y s r e c o m m e n d e d t h a t a
c o n d u i t b e r u n u p v e r t i c a l l y f r o m b e l o w t h e i n s t r u m e n t ,
r a t h e r t h a n d o w n o r h o r i z o n t a l l y, s o t h a t
a n y c o n d e n s a t i o n i n t h e c o n d u i t d r i p s
a w a y f r o m t h e i n s t r u m e n t
Condensation Issues
O v e r v i e w
 C o n d u i t a c c e s s o r i e s a r e a l s o u s e d t o p r e v e n t
c o n d e n s a t i o n b u i l d u p
 C o n d u i t s e a l a n t s , s u c h a s s i l i c o n e
a n d e x p a n d i n g f o a m , p r e v e n t
w a t e r v a p o r i n f i l t r a t i o n f r o m
o n e s e c t i o n o f a c o n d u i t t o a n o t h e r
Condensation Issues
O v e r v i e w
 B r e a t h e r s a l l o w v e n t i l a t i o n t o m i n i m i z e c o n d e n s a t i o n
Condensation Issues
O v e r v i e w
 D r a i n s l e t c o n d e n s a t i o n t h a t h a s c o l l e c t e d d r a i n o u t
Condensation Issues
O v e r v i e w
 C o n d e n s a t i o n i s a l s o a c o n c e r n w i t h e x p l o s i o n - p r o o f e n c l o s u r e s
t h a t a r e s e a l e d a n d c a n t r a p
w a t e r v a p o r i n s i d e
 T h e w a t e r v a p o r c o n d e n s e s w i t h
a m b i e n t t e m p e r a t u r e c h a n g e s
 M a n y o f D w y e r ’s e x p l o s i o n - p r o o f
s w i t c h p r o d u c t s o f f e r b r e a t h e r
a n d d r a i n o p t i o n s f o r t h e
e n c l o s u r e
Condensation Issues
O v e r v i e w
 A l w a y s r e f e r t o t h e N a t i o n a l E l e c t r i c a l C o d e a n d l o c a l c o d e s f o r
p r o p e r w i r i n g a n d s e a l i n g f o r y o u r a p p l i c a t i o n

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Condensation Issues in Instrumentation Enclosures and How to Prevent Them

  • 1. Condensation Issues in Instrumentation Enclosures and How to Prevent Them T h e m a t e r i a l s i n c l u d e d i n t h i s c o m p i l a t i o n a r e f o r t h e u s e o f D w y e r I n s t r u m e n t s , I n c . p o t e n t i a l c u s t o m e r s a n d c u r r e n t e m p l o y e e s a s a r e s o u r c e o n l y . T h e y m a y n o t b e r e p r o d u c e d , p u b l i s h e d , o r t r a n s m i t t e d e l e c t r o n i c a l l y f o r c o m m e r c i a l p u r p o s e s . F u r t h e r m o r e , t h e C o m p a n y ’ s n a m e , l i k e n e s s , p r o d u c t n a m e s , a n d l o g o s , i n c l u d e d w i t h i n t h e s e c o m p i l a t i o n s m a y n o t b e u s e d w i t h o u t s p e c i f i c , w r i t t e n p r i o r p e r m i s s i o n f r o m D w y e r I n s t r u m e n t s , I n c . © C o p y r i g h t 2 0 1 5 D w y e r I n s t r u m e n t s , I n c .
  • 2. Condensation Issues O v e r v i e w  M a n y D w y e r I n s t r u m e n t s , I n c . e l e c t r i c a l p r o d u c t s a r e c o n n e c t e d t o t h e r e c e i v e r a n d p o w e r s u p p l y w i t h w i r e s t h a t a r e r u n t h r o u g h e l e c t r i c a l c o n d u i t s  T h e c o n d u i t o f t e n p a s s e s t h r o u g h m u l t i p l e a m b i e n t t e m p e r a t u r e z o n e s i n t h e b u i l d i n g o r p l a n t i n s t a l l a t i o n
  • 3. Condensation Issues O v e r v i e w  T h e s e t e m p e r a t u r e c h a n g e s c a n m a k e w a t e r v a p o r c o n d e n s a t e i n s i d e t h e c o n d u i t  I f t h i s c o n d e n s a t i o n f l o w s i n t o o r f o r m s i n t h e i n s t r u m e n t , i t c a n c r e a t e e l e c t r i c a l s h o r t s o r l e a d t o c o r r o s i o n t h a t w i l l c a u s e a n i n s t r u m e n t f a i l u r e
  • 4. Condensation Issues O v e r v i e w  To p r e v e n t i n s t r u m e n t f a i l u r e , i t i s a l w a y s r e c o m m e n d e d t h a t a c o n d u i t b e r u n u p v e r t i c a l l y f r o m b e l o w t h e i n s t r u m e n t , r a t h e r t h a n d o w n o r h o r i z o n t a l l y, s o t h a t a n y c o n d e n s a t i o n i n t h e c o n d u i t d r i p s a w a y f r o m t h e i n s t r u m e n t
  • 5. Condensation Issues O v e r v i e w  C o n d u i t a c c e s s o r i e s a r e a l s o u s e d t o p r e v e n t c o n d e n s a t i o n b u i l d u p  C o n d u i t s e a l a n t s , s u c h a s s i l i c o n e a n d e x p a n d i n g f o a m , p r e v e n t w a t e r v a p o r i n f i l t r a t i o n f r o m o n e s e c t i o n o f a c o n d u i t t o a n o t h e r
  • 6. Condensation Issues O v e r v i e w  B r e a t h e r s a l l o w v e n t i l a t i o n t o m i n i m i z e c o n d e n s a t i o n
  • 7. Condensation Issues O v e r v i e w  D r a i n s l e t c o n d e n s a t i o n t h a t h a s c o l l e c t e d d r a i n o u t
  • 8. Condensation Issues O v e r v i e w  C o n d e n s a t i o n i s a l s o a c o n c e r n w i t h e x p l o s i o n - p r o o f e n c l o s u r e s t h a t a r e s e a l e d a n d c a n t r a p w a t e r v a p o r i n s i d e  T h e w a t e r v a p o r c o n d e n s e s w i t h a m b i e n t t e m p e r a t u r e c h a n g e s  M a n y o f D w y e r ’s e x p l o s i o n - p r o o f s w i t c h p r o d u c t s o f f e r b r e a t h e r a n d d r a i n o p t i o n s f o r t h e e n c l o s u r e
  • 9. Condensation Issues O v e r v i e w  A l w a y s r e f e r t o t h e N a t i o n a l E l e c t r i c a l C o d e a n d l o c a l c o d e s f o r p r o p e r w i r i n g a n d s e a l i n g f o r y o u r a p p l i c a t i o n