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Frac Sand and
      Transportation



Transportation Impacts from
   Non-Metallic Mining in
        Wisconsin
LOGISTICS, LOGISTICS, LOGISTICS
 „Triad‟ of potential highway trips from fracture sand industry
    Mine Site =>Processing Site => Bulk Load Out Site
 Most mines are on local road system creating local road issues.
       WI Statutes allow local units to assess highway impact fees
   Most processing is on a rail line connection which eliminates one
    potential truck trip from processing to load out site.
   A number of locations have mining, processing, and rail load out
    contained within a single site and involve no trucking.
   STH impacts
       Short-term – Intersections or convergence points.
       Longer-term – Pavement deterioration on certain segments.
       Low Risk – Segment length reconstruction or capacity.
   Railroads become the critical link in the triad.
SAND BOOM (2009- EARLY 2012)
POTENTIAL STATE HIGHWAY IMPACTS (EARLY 2012)
Frac Sand and
      Transportation



Maturation and Stabilization
    Summer/Fall 2012
PROPOSED vs. REAL

•Only about 1/3 of
proposed facilities are
actually active

•“Active” = operating
or under construction

•Many large proposals
have done nothing
LIMITS ON TOTAL MARKET DEMAND
        North American Market only
        No International Market
        New Technology
             Alternative Proppants Other Than “Northern White”
             Alternate Methods to fracking
             Other Energy Sources

    Indications are that over the next five years, a „reasonable‟
     market demand of 40 Million TPA with some high end
     potential of 60 Million TPA .
LIMITS ON WI SHARE OF FRACTURE SAND MARKET


        “Northern White” is also found in Illinois and Minnesota.
        Two large market players, UNIMIN and U.S.
         Silica, alone are producing almost 10 Million TPA in
         those states.
        “Brown Sand” is widely available in multiple
         states, including Texas in close proximity to fracture
         drilling.

    Could put WI share of market at 25 Million TPA or less.
LOCATION AND LOGISTIC LIMITS
PROCESSING CAPACITY
                                          Based on Market Demand
  Demand based on 40        Processing    WIS SHARE
  Million TPA               Plants (1.2   (50%)
                            TPA AVG)
  Frac Sand      30.8 TPA        26           13
  Resin Coated   5.2 TPA         5            3
  Ceramics       3.6 TPA                      --
  Other          <.4 TPA                      --
  Total          40.0 TPA        31           16




 Current „Active‟ West Wisconsin Processing Plants 18
GEOGRAPHIC AFFINITY AND RAILROADS (FALL 2012)
LIMITING FACTORS ON GEOGRAPHIC LOCATION

   Physical challenges to rail access
       Example: BNSF and CP along Mississippi River and
        bluffs
   Political issues with access to rail
       Local moratoriums on mines, processing, and rail load
        out
       Federal Scenic Byway, WI Scenic Easement Restrictions,
   Contractual relationships between producers,
    shippers, and users.
       „Put/Take contracts‟
POTENTIAL STATE HIGHWAY IMPACTS (FALL 2012)

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Sand mining presentation

  • 1. Frac Sand and Transportation Transportation Impacts from Non-Metallic Mining in Wisconsin
  • 2. LOGISTICS, LOGISTICS, LOGISTICS  „Triad‟ of potential highway trips from fracture sand industry  Mine Site =>Processing Site => Bulk Load Out Site  Most mines are on local road system creating local road issues.  WI Statutes allow local units to assess highway impact fees  Most processing is on a rail line connection which eliminates one potential truck trip from processing to load out site.  A number of locations have mining, processing, and rail load out contained within a single site and involve no trucking.  STH impacts  Short-term – Intersections or convergence points.  Longer-term – Pavement deterioration on certain segments.  Low Risk – Segment length reconstruction or capacity.  Railroads become the critical link in the triad.
  • 3. SAND BOOM (2009- EARLY 2012)
  • 4. POTENTIAL STATE HIGHWAY IMPACTS (EARLY 2012)
  • 5. Frac Sand and Transportation Maturation and Stabilization Summer/Fall 2012
  • 6. PROPOSED vs. REAL •Only about 1/3 of proposed facilities are actually active •“Active” = operating or under construction •Many large proposals have done nothing
  • 7. LIMITS ON TOTAL MARKET DEMAND  North American Market only  No International Market  New Technology  Alternative Proppants Other Than “Northern White”  Alternate Methods to fracking  Other Energy Sources  Indications are that over the next five years, a „reasonable‟ market demand of 40 Million TPA with some high end potential of 60 Million TPA .
  • 8. LIMITS ON WI SHARE OF FRACTURE SAND MARKET  “Northern White” is also found in Illinois and Minnesota.  Two large market players, UNIMIN and U.S. Silica, alone are producing almost 10 Million TPA in those states.  “Brown Sand” is widely available in multiple states, including Texas in close proximity to fracture drilling.  Could put WI share of market at 25 Million TPA or less.
  • 10. PROCESSING CAPACITY Based on Market Demand Demand based on 40 Processing WIS SHARE Million TPA Plants (1.2 (50%) TPA AVG) Frac Sand 30.8 TPA 26 13 Resin Coated 5.2 TPA 5 3 Ceramics 3.6 TPA -- Other <.4 TPA -- Total 40.0 TPA 31 16 Current „Active‟ West Wisconsin Processing Plants 18
  • 11. GEOGRAPHIC AFFINITY AND RAILROADS (FALL 2012)
  • 12. LIMITING FACTORS ON GEOGRAPHIC LOCATION  Physical challenges to rail access  Example: BNSF and CP along Mississippi River and bluffs  Political issues with access to rail  Local moratoriums on mines, processing, and rail load out  Federal Scenic Byway, WI Scenic Easement Restrictions,  Contractual relationships between producers, shippers, and users.  „Put/Take contracts‟
  • 13. POTENTIAL STATE HIGHWAY IMPACTS (FALL 2012)