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Value addition of Tea
From Pre harvest to Post harvest Name Vivek Yadav
Dept. of Horticulture
SIKKIM UNIVERSITY
INTRODUCTION
• Tea is the second most popular consumed drink in the world after water. It is
a pleasant, popular, socially accepted, economical and safe drink that is
enjoyed every day by hundreds of millions of people across all continents. Tea
is globally one of the most popular and cheapest beverages with major
production centres in India, China, Kenya, Sri Lanka, Turkey & Vietnam.it
provides employment to more than one million workers. India is largest
producer, consumer, exporter of tea in world
Queen of beverage crop
Scientific name : Camellia sinensis
Family: Theaceae
Benefits of Tea
Tea is a zero calorie healthy beverage
Successfully used to deliver nutrients
Good carrier for herbs/ vitamins/other
Production Map of India
Kangra
Darjeeling
Assam
Dooars
Nilgiri
Munnar
Market overview, Production, Export
Source: Tea Board of India
Value addition steps and supply chain
Service/Policy
In order to encourage the small growers form
Tea Producers’ Society (TPS) Tea Board under
the 10th plan period has given special
subsidies for setting up of TPS.
• Support
• Information
• Fund
• Policy
• Subsidy
Services
• Resistant
• High
yielding
• Climate
suitable
• Disease
free
Planting
material • More
production
• Better crop
growth
Planting
system
• Quality
planting
material
• Healthy
plants
Nursery • Weeding
• Pruning/Tranin
g
• Fertilizer
• Irrigation
I/C operation
• Quality
harvesting
• Proper
harvesting
• Perfect
time
Harvesting
Pre Harvest value addition
Planting Material
• Infilling biclonal seed stocks,
UPASl : BSS–I to BSS-5.
• Graft combinations such as
UPASI–3 / UPASI–2, UPASI–3 /
UPASI6, UPASI-8 / UPASI-2.
• Clones like UPASI-2,TRI.2025,
ATK-1, W-35,SA-6 and C–1.
• Drought prone areas ATK-1, TRI-
2025
• Wind prone areas: CR–6017 and
UPASI-26
Planting System
• About 13,000 plants are planted
in one hectare following double
hedge system of planting
(spacing: 135 X 75 X 75 cm). One
year old plants are planted in pits
with a dimension of 30 X 45 cm.
• The selected plants for planting
should have 14 to 16 healthy
mature leaves
Organic culture
 Organic manure: Composting, Vermicompost, Biodynamics,
 Nitrogen fixation in Temi tea garden: Crotolaria, Lemon grass. other Neem rich material
e.g. Neem cakes, castor cakes
 Nursery to raising planting material organically
 Integrated animal husbandry
 Propagation: sections are clonal and seedlings; propagated by single node leaf cutting
 Control of paste and diseases in the organic tea garden: use extract of plant like neem,
banmara, dhutra by foliar application; spray of Sishnu jhol, Lime spray, Nemagold
 Methods of weed control in Temi tea garden: Mulching, Manual weeding
 Shade tree in Temi tea garden: Dhuppi (Cryptomeria spp.); Paiyun (Prunus spp.); Ghora
neem (Melia azedarach); Cassia siamea; Acacia auriculiformis; Crotolaria spp.
Harvesting
Course
Plucking
Fine Plucking
Fine plucking we harvest only the bud, second and
third leaves so that we get the most from a harvest of
tea. Harvesting tea needs to be done in the early
morning. This type of harvesting tea makes very fine
and delicate flavoured tea. It is usually lighter and
sweeter in taste.
Coarse plucking technique produces a lower
quality of tea than fine plucking. In coarse plucking
you will also harvest the bud but will include more
than two leaves whilst harvesting the tea. This is
generally done at a very fast pace. This technique
of harvesting tea makes a stronger flavour tea than
that of fine plucking
Technology /Invention
Withering troughs
Green leaf sifter
Green Leaf shredder
Orthodox roller
Orthodox roller
Fermentation drum
Continuous fermenting machine
Vibro fluid bed drier
Combination drier
Fibre extractor
Sorter
Fluid bed drier
ECP drier:
Continuous fermenting machine
Research and Development
• In India research and development work is mainly done by four pioneer
institutes:
UPASI
DTRC
Tocklai (Assam)
IHBT
ISTS
Tea Research Foundation, Kenya
Chinese Tea Research Institute, China
Objective of R&D
Objective
of R&D:
Yielding variety
Disease Resistant
Pest Resistant
Good tea stimulate :Tenin,Theol,Thein
Organic practices
Economic standard
Grading
D-
Dust
Fanning
BOPFOP
OP Golden
Tippy
Processing Methods
CTC
Orthodox
Light Strength Tea
Strong Strength
Packaging Transporting Marketing
Plywood Chest
Polythene bag
Fabric bag
Paper bag
Jute bag
Wooden box
Metal box
Ship, truck, railroad, aircraft
(transport of sample chests
to port of destination for
purposes of comparison).
Tea, especially Darjeeling, is
increasingly being
transported by air and is
known as "air freighted" tea.
Tea is predominantly
transported in standard
containers
Domestic
International
Different Value Added Products
INSTANT TEA
SPECIALITY AND HERBAL TEAS
TEA EXTRACT
USE AS DYE
USE AS A DETERGENT
TEA SEED OIL
BIO-MANURE
Other value added products
Jasmine tea
Rose tea
Ginger tea
Tulsi tea
Herbal tea
Lemon tea
Green tea
Black tea
oolong tea
Royal tea
Instant tea
slim tea
Ever spring tea
Mint tea
Thanking you
Main Sources :Tea Board of India,UPASI,DTRC,IHBT

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Value addition of tea

  • 1. Value addition of Tea From Pre harvest to Post harvest Name Vivek Yadav Dept. of Horticulture SIKKIM UNIVERSITY
  • 2. INTRODUCTION • Tea is the second most popular consumed drink in the world after water. It is a pleasant, popular, socially accepted, economical and safe drink that is enjoyed every day by hundreds of millions of people across all continents. Tea is globally one of the most popular and cheapest beverages with major production centres in India, China, Kenya, Sri Lanka, Turkey & Vietnam.it provides employment to more than one million workers. India is largest producer, consumer, exporter of tea in world Queen of beverage crop Scientific name : Camellia sinensis Family: Theaceae
  • 3. Benefits of Tea Tea is a zero calorie healthy beverage Successfully used to deliver nutrients Good carrier for herbs/ vitamins/other
  • 4. Production Map of India Kangra Darjeeling Assam Dooars Nilgiri Munnar
  • 5. Market overview, Production, Export Source: Tea Board of India
  • 6. Value addition steps and supply chain
  • 7. Service/Policy In order to encourage the small growers form Tea Producers’ Society (TPS) Tea Board under the 10th plan period has given special subsidies for setting up of TPS.
  • 8. • Support • Information • Fund • Policy • Subsidy Services • Resistant • High yielding • Climate suitable • Disease free Planting material • More production • Better crop growth Planting system • Quality planting material • Healthy plants Nursery • Weeding • Pruning/Tranin g • Fertilizer • Irrigation I/C operation • Quality harvesting • Proper harvesting • Perfect time Harvesting Pre Harvest value addition
  • 9. Planting Material • Infilling biclonal seed stocks, UPASl : BSS–I to BSS-5. • Graft combinations such as UPASI–3 / UPASI–2, UPASI–3 / UPASI6, UPASI-8 / UPASI-2. • Clones like UPASI-2,TRI.2025, ATK-1, W-35,SA-6 and C–1. • Drought prone areas ATK-1, TRI- 2025 • Wind prone areas: CR–6017 and UPASI-26 Planting System • About 13,000 plants are planted in one hectare following double hedge system of planting (spacing: 135 X 75 X 75 cm). One year old plants are planted in pits with a dimension of 30 X 45 cm. • The selected plants for planting should have 14 to 16 healthy mature leaves
  • 10. Organic culture  Organic manure: Composting, Vermicompost, Biodynamics,  Nitrogen fixation in Temi tea garden: Crotolaria, Lemon grass. other Neem rich material e.g. Neem cakes, castor cakes  Nursery to raising planting material organically  Integrated animal husbandry  Propagation: sections are clonal and seedlings; propagated by single node leaf cutting  Control of paste and diseases in the organic tea garden: use extract of plant like neem, banmara, dhutra by foliar application; spray of Sishnu jhol, Lime spray, Nemagold  Methods of weed control in Temi tea garden: Mulching, Manual weeding  Shade tree in Temi tea garden: Dhuppi (Cryptomeria spp.); Paiyun (Prunus spp.); Ghora neem (Melia azedarach); Cassia siamea; Acacia auriculiformis; Crotolaria spp.
  • 11. Harvesting Course Plucking Fine Plucking Fine plucking we harvest only the bud, second and third leaves so that we get the most from a harvest of tea. Harvesting tea needs to be done in the early morning. This type of harvesting tea makes very fine and delicate flavoured tea. It is usually lighter and sweeter in taste. Coarse plucking technique produces a lower quality of tea than fine plucking. In coarse plucking you will also harvest the bud but will include more than two leaves whilst harvesting the tea. This is generally done at a very fast pace. This technique of harvesting tea makes a stronger flavour tea than that of fine plucking
  • 12. Technology /Invention Withering troughs Green leaf sifter Green Leaf shredder Orthodox roller Orthodox roller Fermentation drum Continuous fermenting machine Vibro fluid bed drier Combination drier Fibre extractor Sorter Fluid bed drier ECP drier: Continuous fermenting machine
  • 13. Research and Development • In India research and development work is mainly done by four pioneer institutes: UPASI DTRC Tocklai (Assam) IHBT ISTS Tea Research Foundation, Kenya Chinese Tea Research Institute, China Objective of R&D Objective of R&D: Yielding variety Disease Resistant Pest Resistant Good tea stimulate :Tenin,Theol,Thein Organic practices Economic standard
  • 15. Packaging Transporting Marketing Plywood Chest Polythene bag Fabric bag Paper bag Jute bag Wooden box Metal box Ship, truck, railroad, aircraft (transport of sample chests to port of destination for purposes of comparison). Tea, especially Darjeeling, is increasingly being transported by air and is known as "air freighted" tea. Tea is predominantly transported in standard containers Domestic International
  • 16.
  • 17. Different Value Added Products INSTANT TEA SPECIALITY AND HERBAL TEAS TEA EXTRACT USE AS DYE USE AS A DETERGENT TEA SEED OIL BIO-MANURE
  • 18. Other value added products Jasmine tea Rose tea Ginger tea Tulsi tea Herbal tea Lemon tea Green tea Black tea oolong tea Royal tea Instant tea slim tea Ever spring tea Mint tea
  • 19.
  • 20. Thanking you Main Sources :Tea Board of India,UPASI,DTRC,IHBT