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Gear Box –Industrial
Applications
1
V.J.MANDRAWADKER

3/3/2014
Gear Box- Industrial Applications
2

Contents:
 Introduction
 Gear/Gear Box
 Types of Gears
 Types of Gear Boxes
 Construction of Gear Boxes
 Applications of Gear Boxes
 Conclusion
3/3/2014
Gear Box- Industrial Applications
3

 Introduction:

Every machine works at different speeds.But the
prime mover say motor runs at fixed RPM, say
1440,2800 etc. Hence it becomes necessary to
reduce the speed of the motor. Therefore one
assembly known as GearBox will be used in between
motor and output machine.

3/3/2014
Gear Box- Industrial Applications
4

 Gear: A gear is a cylindrical part having cut teeth on

its periphery , which mesh with another toother part
(gear) in order to transmit torque.
 Gear Box: A gear box is a mechanical method of
transferring energy from one device to another and is
used to increase torque while reducing speed.
It is an assembly of
Gears, shafts, bearings, keys, bearing covers, oilrings
, oilseals and a casing to house all these machine
elements.
3/3/2014
Gear Box- Industrial Applications
5

 Types of Gears:
 Spur
 Helical
 Bevel
 Worm
 Spiral
 Planetary

3/3/2014
Types of Gears
6

3/3/2014
Gear Box- Industrial Applications
10

 Classification of Gear Boxes: Gear Boxes are

classified as per the following criterion.
a) As per the type of gears used
i) Spur
ii) Helical
iii Bevel
iv) Worm
v) Spiral
vi) Planetary
3/3/2014
Gear Box- Industrial Applications
11

 b) As per the assembly of gear box

i) Horizontal
ii) Vertical

3/3/2014
Gear Box- Industrial Applications
12

 Construction of Gear Boxes:
 Every gear box contains the following elements.
 i) Gear box Housing or casing
 ii) Gears
 iii) Shafts
 iv) Bearings
 v) Bearing covers
 vi) Keys
 vii) Oil seals/oil rings
3/3/2014
Gear Box- Industrial Applications
13

 Gear boxes are widely used in Industries.It is

difficult to make a full list, however the following list
gives majority of applications.
1. Electric Overhead Travelling Cranes
2. Machine Tools e.g.Lathe,Drilling machines,Milling
machines,Grinding machines
3. Sugar machinery
4. Cement machinery
5. Automobiles
6. Material handling equipments
3/3/2014
Gear Box- Industrial Applications
14

 Conclusions:
 Gear box is an essential unit of every machine.

Because machine runs with specific speeds/torque
which are to be provided as per the need of
material,tool and customer.

3/3/2014
Gear Box- Industrial Applications
15

3/3/2014
Gear Box- Industrial Applications
16

3/3/2014
Gear Box- Industrial Applications
17

3/3/2014
Gear Box- Industrial Applications
18

3/3/2014
Gear Box- Industrial Applications
19

3/3/2014
Gear Box- Industrial Applications
20

3/3/2014

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Gear box –industrial applications

  • 2. Gear Box- Industrial Applications 2 Contents:  Introduction  Gear/Gear Box  Types of Gears  Types of Gear Boxes  Construction of Gear Boxes  Applications of Gear Boxes  Conclusion 3/3/2014
  • 3. Gear Box- Industrial Applications 3  Introduction: Every machine works at different speeds.But the prime mover say motor runs at fixed RPM, say 1440,2800 etc. Hence it becomes necessary to reduce the speed of the motor. Therefore one assembly known as GearBox will be used in between motor and output machine. 3/3/2014
  • 4. Gear Box- Industrial Applications 4  Gear: A gear is a cylindrical part having cut teeth on its periphery , which mesh with another toother part (gear) in order to transmit torque.  Gear Box: A gear box is a mechanical method of transferring energy from one device to another and is used to increase torque while reducing speed. It is an assembly of Gears, shafts, bearings, keys, bearing covers, oilrings , oilseals and a casing to house all these machine elements. 3/3/2014
  • 5. Gear Box- Industrial Applications 5  Types of Gears:  Spur  Helical  Bevel  Worm  Spiral  Planetary 3/3/2014
  • 7. Gear Box- Industrial Applications 10  Classification of Gear Boxes: Gear Boxes are classified as per the following criterion. a) As per the type of gears used i) Spur ii) Helical iii Bevel iv) Worm v) Spiral vi) Planetary 3/3/2014
  • 8. Gear Box- Industrial Applications 11  b) As per the assembly of gear box i) Horizontal ii) Vertical 3/3/2014
  • 9. Gear Box- Industrial Applications 12  Construction of Gear Boxes:  Every gear box contains the following elements.  i) Gear box Housing or casing  ii) Gears  iii) Shafts  iv) Bearings  v) Bearing covers  vi) Keys  vii) Oil seals/oil rings 3/3/2014
  • 10. Gear Box- Industrial Applications 13  Gear boxes are widely used in Industries.It is difficult to make a full list, however the following list gives majority of applications. 1. Electric Overhead Travelling Cranes 2. Machine Tools e.g.Lathe,Drilling machines,Milling machines,Grinding machines 3. Sugar machinery 4. Cement machinery 5. Automobiles 6. Material handling equipments 3/3/2014
  • 11. Gear Box- Industrial Applications 14  Conclusions:  Gear box is an essential unit of every machine. Because machine runs with specific speeds/torque which are to be provided as per the need of material,tool and customer. 3/3/2014
  • 12. Gear Box- Industrial Applications 15 3/3/2014
  • 13. Gear Box- Industrial Applications 16 3/3/2014
  • 14. Gear Box- Industrial Applications 17 3/3/2014
  • 15. Gear Box- Industrial Applications 18 3/3/2014
  • 16. Gear Box- Industrial Applications 19 3/3/2014
  • 17. Gear Box- Industrial Applications 20 3/3/2014