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TITAN™ - Move Gas, not Steel!




      LIGHTSTORE™ - More Range, Less Cost!




TUFFSHELL® - Get paid for Load, not pay for weight!
The Company:
The Hexagon Composites Group is the world            NGVs and Gas transportation. With its global
leader in the design and manufacture of ultra        presence the Hexagon Composites group is a
light weight composite cylinders for LPG,            trusted, proven and reliable partner of OEM’s
CNG, Biomethane and Hydrogen applications.           and gas distribution companies worldwide.
Its group companies Lincoln Composites, USA
and Ragasco AS, Norway offer a wide range of
solutions for storage of compressed gases for




      Space-Age Performance:

 When new lightweight pressure vessels
 were needed for the NASA Space
 programmes, Lincoln Composites, USA led
 the way. The technology has been used for
 mission critical applications like Aircraft
 emergency power, Ejection systems,
 Skylab gas cylinders, Space Shuttle
 high pressure containment & Satellite
 propulsion systems. Today there is a similar
 requirement for earthbound alternate fuel
 vehicles, and the Hexagon Composites
 group provides the right solutions to the
 global market. With 50 years of experience
 in advanced composites, the customer gets
 the most reliable product with the longest
      and safest history in the industry.



          Experts in Development and Manufacturing
Lincoln Composites and Ragasco offer the
TUFFSHELL®, TITAN™ & LIGHTSTORE™ Type
4 composite cylinders are manufactured by
computer controlled, high-speed filament winding
process developed and refined over 5 decades.
With more than 150,000 cylinders mounted to
road vehicles worldwide, these products represent
the international bench mark for high quality and
light weight cylinders, outcompeting steel in both
performance and cost.

TUFFSHELL®, TITAN™ & LIGHTSTORE™ cylinders
have a high-density polymeric liner that offers
superior resistance to corrosion, stress cracking
and cyclic fatigue. The patented interlocking of
the liner to the boss interface provides a leak
proof seal between the plastic liner and the metal
end bosses.
The cylinders have a structural shell wound from
 a hybrid of high strength carbon fibre blended
 with tough glass filaments. Combining these
 fibres with the proprietary resin systems provides
 outstanding toughness and durability against UV
 and significantly enhances the impact damage
 tolerance and mitigating damage from chemical
 or environmental attack as well as abrasion from
 improper handling or accidents.




 TUFFSHELL® fuel cylinders from Lincoln
 Composites can be used for storage of Compressed
 Natural Gas and Hydrogen up to 1050 bar
 service pressure for use in buses, trucks and gas
 transportation.




 LIGHTSTORE™ fuel cylinders from Ragasco are
 used for CNG applications in passenger cars and
 Light Commercial Vehicles being designed to fit
 into available space.




 The TITAN™, the world`s largest composite high pressure cylinder reduces cost for road transportation of
 CNG and other gases often by more than 50%.




Certification:
The products are tested and certified in accordance with various international standards. The
international standards generally followed are listed below.
            ECE R 110                           ISO 11439                        KGSC, Korea
         NGV2, DOT(USA)                           KHK                                 ADR
              PED                                 TPED                 ISO/DIS 15869, EIHP draft, HGV2
                                                                         draft/ METI-KHK for Hydrogen
Commitment to Quality:
     Lincoln Composites & Ragasco have a long-
     standing commitment to the very highest levels
     of product quality. Our quality system has its
     roots in Space and Defence programmes and
     today is successfully meeting the requirements
     of vehicle OEMs as well as large oil and gas
     companies. The products have been crash
     tested by customers successfully and we have
     an unmatched safety record in the industry.
     Quality is a commitment and tradition of which
     we are very proud. The efforts are guided by:


     •	 Total Quality Management philosophy
     •	 Dedication to continuous improvement in
        product and process
     •	 Exhaustive certification and testing



                          The Cutting-Edge Advantage
•	     Weight -
         • As low as 30% of the weight of a equivalent Steel cylinder
         • Increases payload of vehicle
         • Reduces structural redesigning
         • Improves fuel efficiency
         • Reduces maintenance due to lower wear and tear
•	    Safety -
         • Additional safety margins in fire due to ability to self release gas in high temperature
         • High impact strength even in high impact collisions – Meets harsh crash requirements of
            Mercedes Benz & GM Opel
         • 20 years of safety record
•	    Corrosion and Fatigue -
         • No inside or outside corrosion
         • Ideal for use in vehicle underbody, coastal areas and marine applications
•	    Product Life -
         • No inside or outside corrosion
         • Ideal for use in vehicle underbody, coastal areas and marine applications
•	    Retesting Requirements -
         • Manufacturer requires periodic visual inspection only (at 36 month intervals)
         • No hydraulic retesting required. Significantly reduces operational cost
         • Increases utilisation for operations
•	    Life Cycle Costs -
         • Based on various factors, less than steel.
•	    Standards -
         • Type 4 cylinders exceeding the requirements of all current international standards
•	    Environment -
         • Lower carbon footprint and pollution due to lighter weight = less energy required to move
            and transport composite cylinders.
Product Sizes:
Type 4 cylinders are available in many standard sizes:

LIGHTSTORE™ - More Range, Less Cost
• Diameters vary from 150 mm to 410 mm and
   lengths from 500 mm to 1300 mm
• Cylinder sizes available from 10 l to 100 l of
   water volume
• Working pressure 200/250 bar




TUFFSHELL® - Get paid for load, Not pay for weight
• Diameters vary from 230 mm to 660 mm and
   lengths from 800 mm to 3600 mm
• Cylinder volumes vary from 100 l to 820 l of
   water volume
• Working pressure 200/250/350/500/700/950/1050
   bar



TITAN™ - Move Gas, Not Steel
• Diameter of 1040 mm and lengths fit container
   applications from 30` to 40` standard ISO
• Cylinder volumes vary from 6150 l to 8500 l water
   volume
• Working pressure 250 bar




Modular Fuel Storage Systems:
Modular lightweight cylinder packs consisting of         •   Reduces overall vehicle weight and allows
cylinders, valves, pressure relief devices (PRDs),           increased payload capacity - Ensures maximum
interconnect plumbing, support frame, interface              payload and lowest fuel cost and emissions
brackets, external covers and the fuel system are        •   Built as fully assembled and leak-tested modules
available. These fully assembled and leak tested             meeting relevant G-load requirements with
modules are self-contained and have a single point           high safety margins - Safe, durable, optically
connection for quick installation. The flexible              appealing and maintenance friendly storage
mounting design of the modules is easily adapted to          systems allowing for easy re-inspection and
a variety of roof and chassis mounting interfaces for        drainage.
the buses and trucks.


•   Cost effective and easy to install - Reduces cost
    of your inventory and purchasing efforts
•   Lightest weight and largest volume cylinder
    systems on the market with minimized number
    of cylinders - Lowest system cost increases your
    competitiveness
Get the Advantage that matters!
               Frame                               Plumbing                           Covers
Aluminum or phosphate treated,       Manual or solenoid valves             Aluminium or powder coated
       powder coated steel                                                         steel panels
Lightweight, durable structure at PRDs and stainless steel tubing &          Bolted (for easy removal)
            a low cost                         fittings
      Lifting eyes to handle         Single point fills and vents                  Access doors
   packs under installation or                 outlets
           maintenance



  TUFFSHELL® bus packs are
  designed to be maintenance
  friendly. The access doors
  allow cylinders and system
  plumbing    to    be    easily
  inspected during routine
  preventative maintenance.
  The robust design of the
  isolation mounts, frame and
  protective covers of the pack
  provide a structurally sound
  storage compartment that
  will absorb the loads that
  occur during everyday use
  of the vehicle and minimizes
  damage occurring during
  accidents and impact.


Automotive Hydraulic Hybrid Accumulators:
The Type 4 composite cylinders can be used in the start duty cycles like city buses, garbage trucks &
energy recovery drive system which offers significant delivery vehicles. These cylinders offer in excess of
fuel savings and increased efficiency. Energy is 80% reduction in weight over metal accumulators.
stored in the hydraulic accumulators during braking
and then used to accelerate the vehicle. Significant
fuel savings achieved in applications with high stop/


Hydrogen:

The TUFFSHELL® gaseous fuel cylinders designed and
produced by Lincoln Composites are also designed
to be used for hydrogen applications. TUFFSHELL®
hydrogen cylinders are the lightest weight cylinders
available in the world today and offer superior fatigue
life, excellent durability and low permeation at a
competitive cost. The world’s largest automotive
manufacturers have used the TUFFSHELL® cylinders
for their advanced technology prototype hydrogen
fuel cell vehicles. Lincoln Composite’s ability to
change operating pressure, lengths and diameters
to meet the exacting industry expectations makes
our product ideal for hydrogen usage.
Standard	Sizes	and	Specifications	at	a	Service	pressure	of	200	Bar:

 LIGHTSTORE™
 Diameter D [mm]                      178     210     276       274    274     355       362    408
  Water Volume [l]                    11.4    16.8    28.9      33.8   35.8     43       125     85
 Tare weight [Kg]                     4.5      6.1    10.5      10.9   11.5    12.8       40     23
 Length Total [mm]                    650     700     700       830    880     631      1600    879

TUFFSHELL®	200:
 Diameter D [mm]                      178     210     276       274    274     355       362    408
  Water Volume [l]                    11.4    16.8    28.9      33.8   35.8     43       125     85
 Tare weight [Kg]                     4.5      6.1    10.5      10.9   11.5    12.8       40     23
 Length Total [mm]                    650     700     700       830    880     631      1600    879

TUFFSHELL®	250:	Service	pressure	250	bar

Diameter D [mm]                       178     210     276       274    274     355       362    408
 Water Volume [l]                     11.4    16.8    28.9      33.8   35.8     43       125     85
Tare weight [Kg]                      4.5      6.1    10.5      10.9   11.5    12.8       40     23
Length Total [mm]                     650     700     700       830    880     631      1600    879
Note : Based on volumes and requirements, other sizes are available.


                  The TITAN™ bulk transport solutions
The TITAN™ cylinders, worlds largest Type 4 composite cylinders with DOT approval can be used for bulk
transportation of Compressed Natural Gas (CNG), Hydrogen, Nitrogen, Helium and other non-oxidizing
gases. This solution is available in 30 and 40 feet standard container configurations.

 How the TITAN™ compares to Steel:

                 Description                          TITAN™ Trailer           Type I Steel Trailer
                                                                                    Cylinder
 Cylinders per module                                           5                      162
 Total Water Volume [l]                                      40,150                  20,250
 Total trailer Weight including Gas [Kg]                     28,500                  33,750
SMARTSTORE™ Modules for Gas Transportation:
Container                                                     10 Feet               20 Feet               2 x 20 Feet
No. of cylinders                                              16/ 20                   40                      80
Unit Volume [l]                                                 450                   450                     450
Volume	at	250	bar	[l]                                      7,200/ 9,000             18,000                  36,000
Methane capacity @ 15 C [SCM]                              2,160/ 3,000              5,400                  10,800
Methane weight [Kg]                                        1,620/ 2,250              4,050                   8,100
Weight of loaded module [Kg]                               5,750/ 7,250             14,050                  28,100

TITAN™ Module:

Container Size                                                 30 Feet             40 Feet               40 Feet
Number of cylinders                                               4                   4                      5
Unit volume of cylinder [l]                                     6,150               8,500              8,500/6,150
Volume	@	250	bar	[l]                                           24,600              34,000                 40,150
Methane capacity @ 15 C [Kg]                                    5,535               7,467                  8,828
Weight of loaded module [Kg]                                   20,000              23,000          27,500 (with wheels)

Our	global	customer	base	demonstrates	the	safety,	reliability	and	cost	effective	benefits	of	
our Type 4 composite cylinders.




*Brand and product names mentioned are trademarks of their respective companies.




Lincoln Composites                                        Hexagon Composites ASA              Ragasco AS
5117,	NW	40th                                             Korsegata 8                         Building 306, Industrial Park
Lincoln,	Nebraska	68524                                   PO Box 836, Sentrum                 Box	50,	2831,	Raufoss
USA                                                       6001, Alesund                       NORWAY
www.lincolncomposites.com                                 NORWAY                              www.ragasco.com
Email:                                                    www.hexagon.no                      Email : info@ragasco.com
tuffshell@lincolncomposites.com                           Email:office@hexagon.no             Ph	:	+47-6115-1600
Ph:	+1-800-279-TANK	or	                                   Ph:	+47-7011-6445
+1-402-470-5000

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Final Brochure Web

  • 1. TITAN™ - Move Gas, not Steel! LIGHTSTORE™ - More Range, Less Cost! TUFFSHELL® - Get paid for Load, not pay for weight!
  • 2. The Company: The Hexagon Composites Group is the world NGVs and Gas transportation. With its global leader in the design and manufacture of ultra presence the Hexagon Composites group is a light weight composite cylinders for LPG, trusted, proven and reliable partner of OEM’s CNG, Biomethane and Hydrogen applications. and gas distribution companies worldwide. Its group companies Lincoln Composites, USA and Ragasco AS, Norway offer a wide range of solutions for storage of compressed gases for Space-Age Performance: When new lightweight pressure vessels were needed for the NASA Space programmes, Lincoln Composites, USA led the way. The technology has been used for mission critical applications like Aircraft emergency power, Ejection systems, Skylab gas cylinders, Space Shuttle high pressure containment & Satellite propulsion systems. Today there is a similar requirement for earthbound alternate fuel vehicles, and the Hexagon Composites group provides the right solutions to the global market. With 50 years of experience in advanced composites, the customer gets the most reliable product with the longest and safest history in the industry. Experts in Development and Manufacturing Lincoln Composites and Ragasco offer the TUFFSHELL®, TITAN™ & LIGHTSTORE™ Type 4 composite cylinders are manufactured by computer controlled, high-speed filament winding process developed and refined over 5 decades. With more than 150,000 cylinders mounted to road vehicles worldwide, these products represent the international bench mark for high quality and light weight cylinders, outcompeting steel in both performance and cost. TUFFSHELL®, TITAN™ & LIGHTSTORE™ cylinders have a high-density polymeric liner that offers superior resistance to corrosion, stress cracking and cyclic fatigue. The patented interlocking of the liner to the boss interface provides a leak proof seal between the plastic liner and the metal end bosses.
  • 3. The cylinders have a structural shell wound from a hybrid of high strength carbon fibre blended with tough glass filaments. Combining these fibres with the proprietary resin systems provides outstanding toughness and durability against UV and significantly enhances the impact damage tolerance and mitigating damage from chemical or environmental attack as well as abrasion from improper handling or accidents. TUFFSHELL® fuel cylinders from Lincoln Composites can be used for storage of Compressed Natural Gas and Hydrogen up to 1050 bar service pressure for use in buses, trucks and gas transportation. LIGHTSTORE™ fuel cylinders from Ragasco are used for CNG applications in passenger cars and Light Commercial Vehicles being designed to fit into available space. The TITAN™, the world`s largest composite high pressure cylinder reduces cost for road transportation of CNG and other gases often by more than 50%. Certification: The products are tested and certified in accordance with various international standards. The international standards generally followed are listed below. ECE R 110 ISO 11439 KGSC, Korea NGV2, DOT(USA) KHK ADR PED TPED ISO/DIS 15869, EIHP draft, HGV2 draft/ METI-KHK for Hydrogen
  • 4. Commitment to Quality: Lincoln Composites & Ragasco have a long- standing commitment to the very highest levels of product quality. Our quality system has its roots in Space and Defence programmes and today is successfully meeting the requirements of vehicle OEMs as well as large oil and gas companies. The products have been crash tested by customers successfully and we have an unmatched safety record in the industry. Quality is a commitment and tradition of which we are very proud. The efforts are guided by: • Total Quality Management philosophy • Dedication to continuous improvement in product and process • Exhaustive certification and testing The Cutting-Edge Advantage • Weight - • As low as 30% of the weight of a equivalent Steel cylinder • Increases payload of vehicle • Reduces structural redesigning • Improves fuel efficiency • Reduces maintenance due to lower wear and tear • Safety - • Additional safety margins in fire due to ability to self release gas in high temperature • High impact strength even in high impact collisions – Meets harsh crash requirements of Mercedes Benz & GM Opel • 20 years of safety record • Corrosion and Fatigue - • No inside or outside corrosion • Ideal for use in vehicle underbody, coastal areas and marine applications • Product Life - • No inside or outside corrosion • Ideal for use in vehicle underbody, coastal areas and marine applications • Retesting Requirements - • Manufacturer requires periodic visual inspection only (at 36 month intervals) • No hydraulic retesting required. Significantly reduces operational cost • Increases utilisation for operations • Life Cycle Costs - • Based on various factors, less than steel. • Standards - • Type 4 cylinders exceeding the requirements of all current international standards • Environment - • Lower carbon footprint and pollution due to lighter weight = less energy required to move and transport composite cylinders.
  • 5. Product Sizes: Type 4 cylinders are available in many standard sizes: LIGHTSTORE™ - More Range, Less Cost • Diameters vary from 150 mm to 410 mm and lengths from 500 mm to 1300 mm • Cylinder sizes available from 10 l to 100 l of water volume • Working pressure 200/250 bar TUFFSHELL® - Get paid for load, Not pay for weight • Diameters vary from 230 mm to 660 mm and lengths from 800 mm to 3600 mm • Cylinder volumes vary from 100 l to 820 l of water volume • Working pressure 200/250/350/500/700/950/1050 bar TITAN™ - Move Gas, Not Steel • Diameter of 1040 mm and lengths fit container applications from 30` to 40` standard ISO • Cylinder volumes vary from 6150 l to 8500 l water volume • Working pressure 250 bar Modular Fuel Storage Systems: Modular lightweight cylinder packs consisting of • Reduces overall vehicle weight and allows cylinders, valves, pressure relief devices (PRDs), increased payload capacity - Ensures maximum interconnect plumbing, support frame, interface payload and lowest fuel cost and emissions brackets, external covers and the fuel system are • Built as fully assembled and leak-tested modules available. These fully assembled and leak tested meeting relevant G-load requirements with modules are self-contained and have a single point high safety margins - Safe, durable, optically connection for quick installation. The flexible appealing and maintenance friendly storage mounting design of the modules is easily adapted to systems allowing for easy re-inspection and a variety of roof and chassis mounting interfaces for drainage. the buses and trucks. • Cost effective and easy to install - Reduces cost of your inventory and purchasing efforts • Lightest weight and largest volume cylinder systems on the market with minimized number of cylinders - Lowest system cost increases your competitiveness
  • 6. Get the Advantage that matters! Frame Plumbing Covers Aluminum or phosphate treated, Manual or solenoid valves Aluminium or powder coated powder coated steel steel panels Lightweight, durable structure at PRDs and stainless steel tubing & Bolted (for easy removal) a low cost fittings Lifting eyes to handle Single point fills and vents Access doors packs under installation or outlets maintenance TUFFSHELL® bus packs are designed to be maintenance friendly. The access doors allow cylinders and system plumbing to be easily inspected during routine preventative maintenance. The robust design of the isolation mounts, frame and protective covers of the pack provide a structurally sound storage compartment that will absorb the loads that occur during everyday use of the vehicle and minimizes damage occurring during accidents and impact. Automotive Hydraulic Hybrid Accumulators: The Type 4 composite cylinders can be used in the start duty cycles like city buses, garbage trucks & energy recovery drive system which offers significant delivery vehicles. These cylinders offer in excess of fuel savings and increased efficiency. Energy is 80% reduction in weight over metal accumulators. stored in the hydraulic accumulators during braking and then used to accelerate the vehicle. Significant fuel savings achieved in applications with high stop/ Hydrogen: The TUFFSHELL® gaseous fuel cylinders designed and produced by Lincoln Composites are also designed to be used for hydrogen applications. TUFFSHELL® hydrogen cylinders are the lightest weight cylinders available in the world today and offer superior fatigue life, excellent durability and low permeation at a competitive cost. The world’s largest automotive manufacturers have used the TUFFSHELL® cylinders for their advanced technology prototype hydrogen fuel cell vehicles. Lincoln Composite’s ability to change operating pressure, lengths and diameters to meet the exacting industry expectations makes our product ideal for hydrogen usage.
  • 7. Standard Sizes and Specifications at a Service pressure of 200 Bar: LIGHTSTORE™ Diameter D [mm] 178 210 276 274 274 355 362 408 Water Volume [l] 11.4 16.8 28.9 33.8 35.8 43 125 85 Tare weight [Kg] 4.5 6.1 10.5 10.9 11.5 12.8 40 23 Length Total [mm] 650 700 700 830 880 631 1600 879 TUFFSHELL® 200: Diameter D [mm] 178 210 276 274 274 355 362 408 Water Volume [l] 11.4 16.8 28.9 33.8 35.8 43 125 85 Tare weight [Kg] 4.5 6.1 10.5 10.9 11.5 12.8 40 23 Length Total [mm] 650 700 700 830 880 631 1600 879 TUFFSHELL® 250: Service pressure 250 bar Diameter D [mm] 178 210 276 274 274 355 362 408 Water Volume [l] 11.4 16.8 28.9 33.8 35.8 43 125 85 Tare weight [Kg] 4.5 6.1 10.5 10.9 11.5 12.8 40 23 Length Total [mm] 650 700 700 830 880 631 1600 879 Note : Based on volumes and requirements, other sizes are available. The TITAN™ bulk transport solutions The TITAN™ cylinders, worlds largest Type 4 composite cylinders with DOT approval can be used for bulk transportation of Compressed Natural Gas (CNG), Hydrogen, Nitrogen, Helium and other non-oxidizing gases. This solution is available in 30 and 40 feet standard container configurations. How the TITAN™ compares to Steel: Description TITAN™ Trailer Type I Steel Trailer Cylinder Cylinders per module 5 162 Total Water Volume [l] 40,150 20,250 Total trailer Weight including Gas [Kg] 28,500 33,750
  • 8. SMARTSTORE™ Modules for Gas Transportation: Container 10 Feet 20 Feet 2 x 20 Feet No. of cylinders 16/ 20 40 80 Unit Volume [l] 450 450 450 Volume at 250 bar [l] 7,200/ 9,000 18,000 36,000 Methane capacity @ 15 C [SCM] 2,160/ 3,000 5,400 10,800 Methane weight [Kg] 1,620/ 2,250 4,050 8,100 Weight of loaded module [Kg] 5,750/ 7,250 14,050 28,100 TITAN™ Module: Container Size 30 Feet 40 Feet 40 Feet Number of cylinders 4 4 5 Unit volume of cylinder [l] 6,150 8,500 8,500/6,150 Volume @ 250 bar [l] 24,600 34,000 40,150 Methane capacity @ 15 C [Kg] 5,535 7,467 8,828 Weight of loaded module [Kg] 20,000 23,000 27,500 (with wheels) Our global customer base demonstrates the safety, reliability and cost effective benefits of our Type 4 composite cylinders. *Brand and product names mentioned are trademarks of their respective companies. Lincoln Composites Hexagon Composites ASA Ragasco AS 5117, NW 40th Korsegata 8 Building 306, Industrial Park Lincoln, Nebraska 68524 PO Box 836, Sentrum Box 50, 2831, Raufoss USA 6001, Alesund NORWAY www.lincolncomposites.com NORWAY www.ragasco.com Email: www.hexagon.no Email : info@ragasco.com tuffshell@lincolncomposites.com Email:office@hexagon.no Ph : +47-6115-1600 Ph: +1-800-279-TANK or Ph: +47-7011-6445 +1-402-470-5000