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© rkm2003
R.K. UNIVERSITY
A report on
‘LATHE MACHINE’
for Mechanical Engineering.
Prepared By :
SAGAR VAGHASIA
NIKHIL PAMBHAR
PRAKASH JILARIYA
SMIT HURBADA
RITISH BHUNGANI
© rkm2003
INDEX
Sr. no. Description
1 Acknowledgement
2 Introduction of
Industry
3 Introduction
4 Process
© rkm2003
ACKNOWLEDGEMENT
 We owe a deep sense of gratitude to all those who have
been a source of inspiration and encouragement in our literary
pursuit.
 We sincerely thank to Mr. Raju sir and Mr. R.M. Vakani sir for
guiding an appropriate foreword for this report.
 We are extremely thankful to the publisher ,Mr. Akash and the
Editor of Patel Stationary ,Rajkot and other members of it for
bringing out this Report in an excellent manner.
 In addition,We wish to express my deep sense of gratitude all
our friends and the participants of our various work
programmes.They are too large in numbers for us to list all the
names individually.However,the following persons deserve
special mention i.e Sagar,Nikhil,Prakash,Smit,Ritish.
© rkm2003
Introduction of Industry
 NAME: K.K. Industry.
 Adress: 16-18,Serve no. 254,B/h. Patel
Ceramics,Nr. Uttam Forge,
Shapar(Veraval),Rajkot.
 PRODUCT:
 Lever for control Shaft
 Protecting Sleeve
 Compression Tool
 Holder
© rkm2003
Introduction of Industry
 K.K. Inductry is one of the most
reputed,rapidly and growing company.It is
established in 2000.It also transport in
Delhi,Mumbai and in Rajkot.
 Raw Material: For manufacturing product
mainly STAINLESS STEEL is required.
 Raw Material source city:
Ahemdabad,Delhi,Mumbai.
© rkm2003
Introduction of Industry
 Available operation:
1. Turning
2. Facing
3. Milling
4. Drilling
5. Buffing
© rkm2003
INTRODUCTION TO
THE LATHE MACHINE
© rkm2003
THE LATHE MACHINE
 Lathe is a machine,which removes the metal
from a piece of work to the required shape
and size.
 There are many types of lathe like Engine
lathe,Bench lathe,Automatic lathe,Turret
lathe e.t.c…
 The lathe having many parts as shown in
figure.
© rkm2003
The Lathe
Head stock
Spindle
Feed rod
Bed
Compound rest
and slide(swivels)
Carriage
Apron
selector
Feed change
gearbox
Spindle
speed
Lead screw
Cross slide
Dead center
Tool post
Guide ways
Tailstock quill
Tailstock
Handle
© rkm2003
The Lathe
Bed
Head Stock
Tail Stock
Carriage
Feed/Lead Screw
© rkm2003
Types of Lathes
 Engine Lathe
 Speed Lathe
 Bench Lathe
 Tool Room Lathe
 Special Purpose Lathe
 Gap Bed Lathe
…
© rkm2003
ENGINE LATHE
© rkm2003
CNC LATHE
© rkm2003
Size of Lathe
Workpiece Length Swing
© rkm2003
Workholding Devices
 Equipment used to hold
Workpiece – fixtures
Tool - jigs
Securely HOLD or Support while
machining
© rkm2003
Chucks
Three jaw Four Jaw
Workholding
Devices
..
© rkm2003
Centers
Workpiece
Headstock center
(Live Centre)
Tailstock center
(Dead Centre)
Workholding
Devices
..
© rkm2003
3 Operating Conditions
Chip
Machined
surface
Workpiece
Depth of cut
Tool
Chuck
N
Feed (f )
Cutting speed
Depth of cut (d)
© rkm2003
Selection of ..
 Workpiece Material
 Tool Material
 Tool signature
 Surface Finish
 Accuracy
 Capability of Machine Tool
Operating
Conditions
..
© rkm2003
Operation and
Processes in
Lathe Machine
© rkm2003
Operations on Lathe
 Turning
 Facing
 Drilling
 Milling
 Buffing
 Chamfering
 Taper turning
 Knurling
 Threading
 Grooving
Operations
on
Lathe
..
© rkm2003
Turning Operations
 Machine Tool – LATHE
 Job (workpiece) – rotary motion
 Tool – linear motions
“Mother of Machine Tools “
Cylindrical and flat surfaces
© rkm2003
Turning
Operations
on
Lathe
..
Cylindrical job
© rkm2003
Turning ..
Cylindrical job
Cutting
speed
Chip
Workpiece
Depth of cut (d)
Depth of cut
Tool
Feed
Chuck
N
Machined
surface
Operations
on
Lathe
..
© rkm2003
Turning ..
 Excess Material is removed
to reduce Diameter
Cutting Tool: Turning Tool
a depth of cut of 1 mm will
reduce diameter by 2 mm
Operations
on
Lathe
..
© rkm2003
Facing
Flat Surface/Reduce length
Depth of
cut
Feed
Workpiece
Chuck
Cutting
speed
Tool
d
Machined
Face
Operations
on
Lathe
..
© rkm2003
Facing ..
 machine end of job  Flat surface
or to Reduce Length of Job
 Turning Tool
 Feed: in direction perpendicular to
workpiece axis
Length of Tool Travel = radius of
workpiece
 Depth of Cut: in direction parallel to
workpiece axis
Operations
on
Lathe
..
© rkm2003
Facing ..
Operations
on
Lathe
..
© rkm2003
Drilling
Drill – cutting tool – held in TS –
feed from TS
Operations
on
Lathe
..
Feed
Drill
Quill
clamp moving
quill
Tail stock clamp
Tail stock
© rkm2003
MILLING MACHINE
 Milling machine is
used for removing
extra material and
for surface finishing.
 USED for making
teeth cutting in
gear,to make slot
and for making
keyways in lead
Screw.
© rkm2003
PRODUCTS
© rkm2003

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Mp 2 report

  • 1. © rkm2003 R.K. UNIVERSITY A report on ‘LATHE MACHINE’ for Mechanical Engineering. Prepared By : SAGAR VAGHASIA NIKHIL PAMBHAR PRAKASH JILARIYA SMIT HURBADA RITISH BHUNGANI
  • 2. © rkm2003 INDEX Sr. no. Description 1 Acknowledgement 2 Introduction of Industry 3 Introduction 4 Process
  • 3. © rkm2003 ACKNOWLEDGEMENT  We owe a deep sense of gratitude to all those who have been a source of inspiration and encouragement in our literary pursuit.  We sincerely thank to Mr. Raju sir and Mr. R.M. Vakani sir for guiding an appropriate foreword for this report.  We are extremely thankful to the publisher ,Mr. Akash and the Editor of Patel Stationary ,Rajkot and other members of it for bringing out this Report in an excellent manner.  In addition,We wish to express my deep sense of gratitude all our friends and the participants of our various work programmes.They are too large in numbers for us to list all the names individually.However,the following persons deserve special mention i.e Sagar,Nikhil,Prakash,Smit,Ritish.
  • 4. © rkm2003 Introduction of Industry  NAME: K.K. Industry.  Adress: 16-18,Serve no. 254,B/h. Patel Ceramics,Nr. Uttam Forge, Shapar(Veraval),Rajkot.  PRODUCT:  Lever for control Shaft  Protecting Sleeve  Compression Tool  Holder
  • 5. © rkm2003 Introduction of Industry  K.K. Inductry is one of the most reputed,rapidly and growing company.It is established in 2000.It also transport in Delhi,Mumbai and in Rajkot.  Raw Material: For manufacturing product mainly STAINLESS STEEL is required.  Raw Material source city: Ahemdabad,Delhi,Mumbai.
  • 6. © rkm2003 Introduction of Industry  Available operation: 1. Turning 2. Facing 3. Milling 4. Drilling 5. Buffing
  • 8. © rkm2003 THE LATHE MACHINE  Lathe is a machine,which removes the metal from a piece of work to the required shape and size.  There are many types of lathe like Engine lathe,Bench lathe,Automatic lathe,Turret lathe e.t.c…  The lathe having many parts as shown in figure.
  • 9. © rkm2003 The Lathe Head stock Spindle Feed rod Bed Compound rest and slide(swivels) Carriage Apron selector Feed change gearbox Spindle speed Lead screw Cross slide Dead center Tool post Guide ways Tailstock quill Tailstock Handle
  • 10. © rkm2003 The Lathe Bed Head Stock Tail Stock Carriage Feed/Lead Screw
  • 11. © rkm2003 Types of Lathes  Engine Lathe  Speed Lathe  Bench Lathe  Tool Room Lathe  Special Purpose Lathe  Gap Bed Lathe …
  • 14. © rkm2003 Size of Lathe Workpiece Length Swing
  • 15. © rkm2003 Workholding Devices  Equipment used to hold Workpiece – fixtures Tool - jigs Securely HOLD or Support while machining
  • 16. © rkm2003 Chucks Three jaw Four Jaw Workholding Devices ..
  • 17. © rkm2003 Centers Workpiece Headstock center (Live Centre) Tailstock center (Dead Centre) Workholding Devices ..
  • 18. © rkm2003 3 Operating Conditions Chip Machined surface Workpiece Depth of cut Tool Chuck N Feed (f ) Cutting speed Depth of cut (d)
  • 19. © rkm2003 Selection of ..  Workpiece Material  Tool Material  Tool signature  Surface Finish  Accuracy  Capability of Machine Tool Operating Conditions ..
  • 21. © rkm2003 Operations on Lathe  Turning  Facing  Drilling  Milling  Buffing  Chamfering  Taper turning  Knurling  Threading  Grooving Operations on Lathe ..
  • 22. © rkm2003 Turning Operations  Machine Tool – LATHE  Job (workpiece) – rotary motion  Tool – linear motions “Mother of Machine Tools “ Cylindrical and flat surfaces
  • 24. © rkm2003 Turning .. Cylindrical job Cutting speed Chip Workpiece Depth of cut (d) Depth of cut Tool Feed Chuck N Machined surface Operations on Lathe ..
  • 25. © rkm2003 Turning ..  Excess Material is removed to reduce Diameter Cutting Tool: Turning Tool a depth of cut of 1 mm will reduce diameter by 2 mm Operations on Lathe ..
  • 26. © rkm2003 Facing Flat Surface/Reduce length Depth of cut Feed Workpiece Chuck Cutting speed Tool d Machined Face Operations on Lathe ..
  • 27. © rkm2003 Facing ..  machine end of job  Flat surface or to Reduce Length of Job  Turning Tool  Feed: in direction perpendicular to workpiece axis Length of Tool Travel = radius of workpiece  Depth of Cut: in direction parallel to workpiece axis Operations on Lathe ..
  • 29. © rkm2003 Drilling Drill – cutting tool – held in TS – feed from TS Operations on Lathe .. Feed Drill Quill clamp moving quill Tail stock clamp Tail stock
  • 30. © rkm2003 MILLING MACHINE  Milling machine is used for removing extra material and for surface finishing.  USED for making teeth cutting in gear,to make slot and for making keyways in lead Screw.