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The Power of Organized
Data

Benchmark Analysis of Grow-Finish
Production in North America
Dr. Tom Stein
Minnesota Pork Producers Annual Meeting
January 14-15, 2014
Average performance for nursery [NUR], finishing [FIN], and single-stock wean-to-finish [W2F (SS)] closeouts for
groups closed January 1 through December 31, 2012. Weights are in lbs, costs are $USD.

No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
Avg Group Size
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu

NUR
6,295
12,461,844
13
54
48
67
$0.3508
3.0%
0.84
1.64
1.36
1,980

$432.17
$6.44

FIN
7,405
13,946,859
55
270
120
612
$0.4106
4.1%
1.80
2.92
5.25
1,883
90.2%
1.84%
$281.13
$6.38

SS W2F
1,476
2,822,284
13.5
270
163
661
$0.3652
5.9%
1.57
2.64
4.12
1,915
89.0%
2.60%
$294.50
$6.55
NURSERY BENCHMARKING INSIGHTS
Percentile Distributions Across CLOSEOUTS for Line Items Reported on Nursery Closeouts
5
No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
Avg Group Size
Feed cost/ton
Corn cost/bu

10

20

30

40

50

60

70

80

90

95

10.9
36.0
33.3
33.9
$0.4947
8.9%
0.59
2.03
0.94
439
$624.91
$7.95

11.5
36.9
37
41.3
$0.4528
6.1%
0.64
1.92
1.03
517
$556.09
$7.69

12.0
45.0
42
50.3
$0.4134
4.2%
0.71
1.80
1.14
590
$507.65
$7.31

12.2
48.2
45.5
56.0
$0.3860
3.3%
0.76
1.72
1.22
682
$478.24
$6.74

12.6
51.3
47.6
61.2
$0.3644
2.7%
0.80
1.67
1.28
1,051
$453.60
$6.50

13.0
54.4
49
65.6
$0.3450
2.3%
0.84
1.62
1.35
1,249
$430.22
$6.36

13.3
57.2
50.1
70.4
$0.3261
1.9%
0.88
1.57
1.42
1,480
$406.59
$6.17

13.7
60.0
52.5
75.2
$0.3094
1.5%
0.92
1.52
1.49
2,199
$383.49
$6.00

14.1
62.9
54
82.0
$0.2915
1.2%
0.96
1.47
1.57
2,802
$361.28
$5.83

14.8
67.4
56.8
93.5
$0.2714
0.8%
1.02
1.38
1.71
3,988
$337.22
$5.42

15.4
71.5
59.9
103.1
$0.2519
0.6%
1.06
1.31
1.82
5,993
$319.65
$5.31

read across the rows NOT down the columns
use these to create report cards for individual closeouts or sets of closeouts
DON'T use these numbers for a company report card
EXAMPLE OF A ‘REPORT CARD’ FOR NURSERY
CLOSEOUT
For each key performance indicator,

I’d assign an overall grade of ‘C’ to this
closeout, no better than average
(mediocre) performance as a whole. In
fact, the low mortality was the only
item that stood out as above average.

----------------------------------------------- Information Info ------------------------------------- Utilization Info -------------Group Performance
----------------------------------------------------

Group Name

111101
1181
3324056
4031103
930011101
930021101
3130N
61101
801101
411101
A082911N
3138N
1138110
C4JA

St art Wt
Out Wt
DOF
Lb Feed/ Pig
Cost / Lb Gain
Mort alit y %
ADG
FCR
ADFI
Group Size

Start

Close

01/17/2011
02/18/2011
03/10/2011
06/05/2011
06/15/2011
06/24/2011
07/12/2011
07/15/2011
07/26/2011
08/22/2011
08/29/2011
09/02/2011
09/12/2011
09/21/2011

01/01/2012
02/16/2012
01/01/2012
01/01/2012
01/01/2012
01/01/2012
01/15/2012
01/01/2012
01/01/2012
03/08/2012
02/14/2012
01/01/2012
10/13/2012
04/30/2012

Closeout
13.0
50.0
43.6
60.2
$0.4918
1.4%
0.84
1.64
1.38
2,501

Percent ile
50
36
24
37
6
74
50
46
55
75

Started

Start Wt Avg Out Lb Feed
Feed
Mortality
Wt w/o
Per Hd Cost per as % of
Dead Wt
Lb Gain Pigs In
Prod

2,415
4,669
2,100
2,000
1,208
1,191
1,158
1,200
1,189
2,501
1,545
1,067
3,397
1,207

100
90
80
70

Percentiles

find the actual result from a Closeout
Summary report and refer that result
to the Percentile Distribution table.
For example, a Start Weight of 13.0 lb
is at the 50th percentile across all
closeouts and companies. Do this for
each of the KPI’s and then create a
chart, using a horizontal line to
represent the 50th percentile. Bars
over the 50th percentile line represent
a ‘good’ result, i.e. above average
performance. In this example, 1.4%
mortality is ranked in the 74th
percentile, meaning that mortality
level in this closeout was better
(lower) than 74% of the 6,295
closeouts. Or, said the other way
around, this closeout’s mortality level
was in the Top 25% (OK, Top 26%) of
all nursery closeouts in 2012.

60
50
40

30
20
10

0

11.7
12.3
12.8
12.4
13.2
14.1
15.6
13.0
12.8
13.0
11.7
12.0
14.6
14.4

39.5
48.8
57.3
86.6
43.8
39.7
50.0
40.5
60.0
50.0
65.0
50.0
32.2
52.1

44.53
47.96
72.51
119.45
54.66
39.13
59.11
50.00
71.47
60.23
92.41
62.91
21.06
62.63

0.5459
0.2546
0.1996
0.3348
0.5226
0.5188
0.5013
0.5800
0.4188
0.4918
0.3237
0.3194
0.3749
0.2708

1.74%
4.30%
3.95%
2.40%
2.24%
1.43%
8.46%
2.83%
1.35%
1.44%
3.12%
6.65%
0.68%
1.74%

ADG

0.73
1.15
0.86
1.04
0.63
0.75
0.68
0.70
0.98
0.84
1.00
0.73
0.72
0.75

FC

1.61
1.34
1.65
1.62
1.80
1.54
1.88
1.84
1.52
1.64
1.74
1.69
1.20
1.67

ADFI

1.18
1.54
1.42
1.68
1.14
1.15
1.28
1.28
1.49
1.38
1.74
1.24
0.87
1.25

Avg DOF

37.7
31.1
51.0
71.0
48.0
34.0
48.4
39.0
48.0
43.6
53.5
50.9
24.2
50.0
Benchmarking Nursery Closeouts by Start Weight

No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI

9 - 10
99
83,183
43.0
48.3
56.3
$0.4368
4.9%
0.67
1.72
1.16

Average Start Wt (lbs)
10 - 11
11 - 12
12 -13
13 - 14
14 - 15
15 - 16
Overall
237
780
1,949
1,734
941
357
6,097
485,766 2,394,003 4,130,919 2,769,842 1,691,976 586,282 12,141,971
13.0
50.9
53.3
53.8
55.1
54.3
55.4
54.1
50.2
48.9
48.2
48.5
47.5
45.5
48.2
66.0
67.4
66.4
67.8
65.9
65.4
66.7
$0.3366 $0.3326 $0.3449 $0.3554 $0.3558 $0.3699 $0.3508
3.3%
2.8%
3.3%
2.9%
2.9%
2.2%
3.0%
0.78
0.84
0.84
0.84
0.82
0.86
0.84
1.64
1.62
1.62
1.64
1.66
1.65
1.64
1.27
1.35
1.36
1.37
1.36
1.41
1.36

penalty for lights 10 - 11 lb
huge penalty for very light < 10 lb
11 - 15 lb, outcomes are similar
Benchmarking Nursery Closeouts by Average Days-on-Feed
(excluded 3 @ DOF < 21 and 41 @ DOF >= 70)

No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI

21-28
70
91,346
13.4
29.8

Average Days on Feed
28-35
35-42
42-49
49-56
56-63
361
823
1,892
2,345
634
889,091 2,068,858 4,331,874 3,750,139 995,666
13.4
13.2
13.0
13.0
12.9
37.3
44.6
51.8
57.9
65.9

24.1
$0.4182
1.1%
0.64
1.49
0.95

34.9
$0.3863
1.7%
0.74
1.48
1.09

47.7
$0.3664
2.7%
0.80
1.54
1.22

61.0
$0.3504
3.2%
0.83
1.61
1.32

74.1
$0.3430
3.2%
0.85
1.68
1.42

92.3
$0.3337
2.8%
0.90
1.76
1.58

63-70
Overall
126
6,251
245,402 12,372,376
13.2
13.0
73.6
53.9
48.0
105.6
66.3
$0.3510 $0.3509
4.4%
3.0%
0.91
0.83
1.78
1.64
1.61
1.36

biggest driver of results
need to control for DOF if indexing closeouts
mortality goes up with more DOF
ADG, FCR, ADFI are growth curve effects
Benchmarking Nursery Closeouts by Mortality %
Average Mortality %
< 1%
1-2%
2-3%
3-4%
4-5%
5-6%
6-7%
944
1,780
1,385
839
442
268
142
No. Closeouts
1,765,416 3,493,162 3,039,336 1,808,521 854,449 499,758 202,028
No. Pigs
13.3
13.1
13.1
12.9
12.9
12.9
12.6
Start Wt
52.8
55.4
55.3
54.7
53.7
52.6
49.9
Out Wt
45.1
48.2
48.7
49.0
49.2
49.2
48.6
Avg DOF
64.6
68.8
68.0
67.4
65.4
64.9
60.5
Lb Feed/Pig
$0.3476 $0.3365 $0.3430 $0.3501 $0.3614 $0.3705 $0.3869
Cost/Lb Gain
0.67%
1.48%
2.45%
3.44%
4.44%
5.44%
6.43%
Mortality %
0.86
0.86
0.85
0.84
0.81
0.78
0.74
ADG
1.61
1.62
1.62
1.64
1.63
1.68
1.66
FCR
1.39
1.40
1.38
1.36
1.32
1.30
1.22
ADFI
1,870
1,962
2,194
2,156
1,933
1,865
1,423
Avg Group Size

7-8%
102
189,297
12.8
49.1
48.7
59.8
$0.4076
7.45%
0.72
1.72
1.22
1,856

8-9%
84
153,057
12.9
51.6
50.3
64.6
$0.3785
8.50%
0.74
1.72
1.26
1,822

9-10%
56
630,043
12.8
47.8
48.4
58.6
$0.4103
9.47%
0.69
1.75
1.19
1,126

>= 10%
206
334,147
12.8
50.5
50.9
63.0
$0.4107
14.82%
0.69
1.78
1.22
1,622

Overall
6,295
12,461,844
13.0
54.1
48.2
66.7
$0.3508
3.03%
0.84
1.64
1.36
1,980

lighter start wt groups have higher mortality %
higher mortality groups have higher feed cost/lb gain
higher mortality groups have lower ADG, higher FCR, lower ADFI
NURSERY BENCHMARKING INSIGHTS

Feed cost/lb gain -- just as you'd expect
Group size effects? Huge variation in group size, not easy to see a pattern
No. of sow farm sources into nursery -- no effect
No. of fills -- no effect
Time to fill -- no effect

The Power of Organized Data™
Average performance for nursery [NUR], finishing [FIN], and single-stock wean-to-finish [W2F (SS)] closeouts for
groups closed January 1 through December 31, 2012. Weights are in lbs, costs are $USD.

No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
Avg Group Size
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu

NUR
6,295
12,461,844
13
54
48
67
$0.3508
3.0%
0.84
1.64
1.36
1,980

$432.17
$6.44

FIN
7,405
13,946,859
55
270
120
612
$0.4106
4.1%
1.80
2.92
5.25
1,883
90.2%
1.84%
$281.13
$6.38

SS W2F
1,476
2,822,284
13.5
270
163
661
$0.3652
5.9%
1.57
2.64
4.12
1,915
89.0%
2.60%
$294.50
$6.55
WEAN-TO-FINISH BENCHMARKING INSIGHTS

MetaFarms 2012 Benchmarking Single-Stock Wean-to-Finish Closeouts -- Percentiles Across CLOS
1,476 Closeouts; 2,822,284 Pigs
Percentiles
10
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu
Group Size

20

30

40

50

60

70

80

90

12.0
235
148
596
$0.4497
13.9%
1.32
2.82
3.83
67.0%
4.80%
$319.00

12.4
241
154
616
$0.4192
8.7%
1.36
2.82
3.83
74.0%
3.80%
$308.00
$6.81
1,342

12.8
242
157
634
$0.3959
8.3%
1.43
2.81
3.95
76.0%
3.60%
$301.00
$6.66
1,439

12.8
258
161
649
$0.3928
7.8%
1.49
2.74
4.01
88.0%
3.60%
$300.00
$6.38
1,528

13.5
265
163
664
$0.3916
6.4%
1.56
2.65
4.04
89.0%
1.60%
$293.00
$6.36
2,163

14.0
270
166
678
$0.3881
6.1%
1.59
2.52
4.07
92.0%
1.20%
$281.00
$6.30
2,255

14.0
271
169
693
$0.3719
5.2%
1.60
2.50
4.37
92.0%
0.00%
$280.00
$6.16
2,383

15.0
273
173
709
$0.3679
4.6%
1.64
2.48
4.48
93.0%
0.00%
$273.00
$6.10
2,666

15.0
287
178
727
$0.3596
4.0%
1.66
2.45
4.55
94.0%
0.00%
$269.00

1,243

3,455
WEAN-TO-FINISH BENCHMARKING INSIGHTS

What’s the effect of Start Weight?

The Power of Organized Data™
WEAN-TO-FINISH BENCHMARKING INSIGHTS
MetaFarms 2012 Benchmarking Single-Stock Wean-to-Finish Closeouts by Start Weight
1,476 Closeouts; 2,822,284 Pigs
No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu
Group Size

10-11 lb
33
59,044
10.6
266
167
659
$0.3631
7.3%
1.52
2.64
4.00
85.8%
3.10%
$279.70
$6.30
1,789

11-12 lb
122
239,894
11.6
266
164
649
$0.3746
6.6%
1.55
2.61
4.03
88.7%
2.60%
$298.40
$6.48
1,966

12-13 lb
445
928,022
12.4
269
164
658
$0.3631
6.2%
1.57
2.61
4.09
89.1%
2.50%
$294.10
$6.51
2,085

13-14 lb
370
757,151
13.5
270
163
665
$0.3595
5.7%
1.58
2.66
4.15
90.2%
2.30%
$295.00
$6.56
2,046

14-15 lb
279
491,600
14.4
270
163
666
$0.3693
5.6%
1.57
2.66
4.13
89.9%
3.10%
$298.60
$6.63
1,762

15-16 lb
156
258,591
15.4
271
163
664
$0.3791
5.8%
1.57
2.66
4.17
88.8%
2.30%
$298.60
$6.64
1,658

> 16 lb
58
75,133
16.5
273
160
656
$0.3604
5.7%
1.61
2.62
4.22
90.4%
2.50%
$279.90
$6.73
1,318

Overall
1,476
2,821,230
13.5
270
163
661
$0.3653
5.9%
1.57
2.64
4.12
89.4%
2.60%
$294.50
$6.55
1,913
WEAN-TO-FINISH BENCHMARKING INSIGHTS

What’s the effect of Days on Feed?

The Power of Organized Data™
WEAN-TO-FINISH BENCHMARKING INSIGHTS
MetaFarms 2012 Benchmarking Single-Stock Wean-to-Finish Closeouts by DOF
1,476 Closeouts; 2,822,284 Pigs
No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu
Group Size

< 140
31
48,052
14.2
253
137
578
$0.3524
3.0%
1.74
2.43
4.21
82.7%
2.1%
$290.50
$6.43
1,550

140-150
178
300,195
13.4
266
146
622
$0.3808
3.6%
1.73
2.48
4.23
89.7%
2.8%
$302.10
$6.52
1,686

150-160
347
646,506
13.6
268
156
649
$0.3739
4.7%
1.63
2.57
4.17
90.3%
3.1%
$297.40
$6.54
1,863

160-170
512
970,800
13.5
271
165
670
$0.3778
6.0%
1.56
2.66
4.12
89.6%
2.5%
$294.60
$6.62
1,896

170-180
288
602,112
13.4
272
174
689
$0.3410
7.7%
1.48
2.73
4.05
89.1%
2.4%
$286.50
$6.50
2,091

> 180
107
235,432
12.8
275
186
706
$0.3212
8.8%
1.40
2.83
4.03
88.5%
1.4%
$290.50
$6.50
2,200

Overall
1,476
2,821,230
13.5
270
163
661
$0.3653
5.9%
1.57
2.64
4.12
89.4%
2.6%
$294.50
$6.55
1,913
FINISHING GROUPS BENCHMARKING INSIGHTS

The Power of Organized Data™
Average performance for nursery [NUR], finishing [FIN], and single-stock wean-to-finish [W2F (SS)] closeouts for
groups closed January 1 through December 31, 2012. Weights are in lbs, costs are $USD.

No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
Avg Group Size
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu

NUR
6,295
12,461,844
13
54
48
67
$0.3508
3.0%
0.84
1.64
1.36
1,980

$432.17
$6.44

FIN
7,405
13,946,859
55
270
120
612
$0.4106
4.1%
1.80
2.92
5.25
1,883
90.2%
1.84%
$281.13
$6.38

SS W2F
1,476
2,822,284
13.5
270
163
661
$0.3652
5.9%
1.57
2.64
4.12
1,915
89.0%
2.60%
$294.50
$6.55
FINISHING GROUPS BENCHMARKING INSIGHTS

MetaFarms 2012 Percentile Distributions Across CLOSEOUTS for Line Items Reported on Finishing Group Close
5
No. Closeouts
No. Pigs
Start Wt
Out Wt
Avg DOF
Lb Feed/Pig*
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
Avg Group Size
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu

lo - hi
lo - hi
hi - lo
hi - lo
hi - lo
hi - lo
lo - hi
hi - lo
hi - lo
lo - hi
lo - hi
hi - lo
hi - lo
hi - lo

10

20

30

40

36
245
145
718
$0.5390
9.2%
1.52
3.56
6.36
350
75.6%
6.25%
$355.72
$7.40

40
253
139
705
$0.5044
7.3%
1.58
3.33
6.02
575
83.1%
4.53%
$337.88
$7.06

45
259
132
680
$0.4645
5.7%
1.66
3.17
5.74
990
87.9%
3.01%
$314.78
$6.70

48
264
128
656
$0.4416
4.8%
1.71
3.08
5.57
1,090
90.4%
2.26%
$302.63
$6.56

51
267
124
636
$0.4235
4.1%
1.76
3.01
5.43
1,257
92.1%
1.71%
$289.24
$6.45

Percentiles
50

60

70

80

90

95

54
270
120
619
$0.4084
3.5%
1.81
2.94
5.30
1,360
93.5%
1.26%
$277.98
$6.33

58
273
116
602
$0.3938
3.0%
1.85
2.88
5.16
2,041
94.6%
0.80%
$267.76
$6.20

61
277
112
584
$0.3808
2.6%
1.90
2.80
5.00
2,219
95.4%
0.33%
$258.72
$6.09

64
281
108
564
$0.3686
2.2%
1.95
2.72
4.83
2,565
96.2%
0.09%
$249.78
$5.98

70
287
103
535
$0.3521
1.6%
2.02
2.56
4.59
3,992
97.0%
0.00%
$238.84
$5.80

76
292
99
500
$0.3369
1.3%
2.10
2.42
4.38
4,370
97.6%
0.00%
$230.19
$5.47

* Lb Feed/Pig includes only the Finishing phase; it does not include Nursery feed/pig

read across the rows NOT down the columns
use these to create a report card for your company
DON'T use these to create report cards for individual closeouts
FINISHING GROUPS BENCHMARKING INSIGHTS

What’s the effect of Start Weight?
FINISHING GROUPS BENCHMARKING INSIGHTS
MetaFarms 2012 Benchmarking Finishing Closeouts by Start Weight
(excludes 57 closeouts @ < 30 lb and 257 @ > 80lb start wt)
Average Start Weight (lbs)
No. Closeouts
% of Closeouts
No. Pigs
Out Wt
Avg DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
Avg Group Size
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu

30 -35
245

35 - 40
471

371,431
269
134
603
$0.3905
4.6%
1.76
2.62
4.64
1,516
90.9%
2.00%
$297.40
$6.34

812,255
269
133
616
$0.3950
4.8%
1.75
2.72
4.75
1,725
90.8%
2.00%
$291.01
$6.34

40 - 45
790

45 - 50
1,138

1,491,362 2,316,717
271
271
130
127
626
632
$0.4092
$0.4147
4.7%
4.5%
1.75
1.76
2.84
2.92
4.96
5.11
1,888
2,036
90.8%
91.4%
1.74%
1.79%
$286.38
$284.17
$6.38
$6.42

50 - 55
1,127

55 - 60
1,148

2,126,934
271
122
629
$0.4101
4.3%
1.78
2.94
5.24
1,887
91.4%
1.83%
$278.58
$6.35

2,191,820
268
115
612
$0.4142
3.9%
1.82
2.96
5.39
1,909
90.1%
1.83%
$280.01
$6.41

60 - 65
1,045

65 - 70
628

70 - 75
344

75 - 80
157

2,058,641 1,191,342 609,998
269
268
269
112
110
108
606
592
585
$0.4153
$0.4124 $0.4094
3.6%
3.6%
3.6%
1.85
1.84
1.85
2.98
2.99
3.01
5.49
5.48
5.51
1,970
1,897
1,773
89.9%
88.2%
89.5%
1.79%
1.97%
1.95%
$278.66
$275.66 $271.01
$6.36
$6.38
$6.37

380,092
271
106
576
$0.4132
3.6%
1.85
3.01
5.56
1,784
89.3%
2.16%
$274.39
$6.36
FINISHING GROUPS BENCHMARKING INSIGHTS

What’s the effect of Days on Feed?
FINISHING GROUPS BENCHMARKING INSIGHTS
MetaFarms 2012 Benchmarking Finishing Closeouts by Average Days-on-Feed (DOF)
(excludes 153 closeouts @ < 90 DOF and 120 @ > 150 DOF)
Average DOF
No. Closeouts
% of Closeouts
No. Pigs
Start Wt
Out Wt
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI
Avg Group Size
% Mkt Sales
% SubStnd Sales
Feed cost/ton
Corn cost/bu

90 - 100 110 - 110 110 - 120 120 - 130 130 - 140
375
1,471
1,820
1,857
1,163
657,038
70
263
545
$0.4061
2.6%
1.99
2.86
5.67
1,752
86.2%
2.44%
$283.64
$6.34

2,891,579 3,401,074 3,454,080
63
57
50
268
269
271
591
609
628
$0.4104
$0.4111
$0.4081
3.1%
3.8%
4.5%
1.91
1.83
1.76
2.93
2.92
2.90
5.57
5.34
5.08
1,966
1,869
1,860
91.2%
92.3%
91.5%
1.90%
1.85%
1.76%
$279.53
$280.30
$281.68
$6.39
$6.50
$6.30

2,311,352
46
272
645
$0.4176
5.1%
1.67
2.95
4.93
1,987
90.4%
1.58%
$286.01
$6.41

140 - 150
391

Overall
7,077

784,231
44
276
665
$0.4098
6.0%
1.60
3.01
4.83
2,006
89.3%
1.80%
$273.83
$6.33

13,499,354
55
270
615
$0.4109
4.1%
1.80
2.92
5.24
1,907
91.1%
1.80%
$281.25
$6.39
BENCHMARKING 2012 CLOSEOUTS

Use the distributions to do “report cards” for your
company and each closeout or set of closeouts (by
grower, by supervisor, by genetics, etc.)

The Power of Organized Data™
MetaFarms 2012 Benchmarking Finishing Group Closeouts by Company
sorted on Average Days on Feed (DOF) from shortest to longest
80

6,860

1,932

13,252,148

54.5

271.0

120.0

Company

Size
Cat*

No.
Closeouts

Group
Size

No. Pigs

Start
Wt

Out Wt

Avg
DOF

77212
76099
79803
27928
12693
12267
26685
13191
84362
73268
51445
96767
52246
28210
58212
18847
78339
51945
56705
29503
21866
55811

5
1
3
4
6
6
2
3
6
6
6
2
6
1
3
2
2
5
5
5
1
2

83
8
29
42
158
143
11
22
348
185
342
17
407
8
28
19
14
88
68
82
1
14

660
1,689
335
1,917
3,054
1,969
1,109
1,064
2,123
1,254
2,196
849
2,060
1,061
686
513
790
956
1,420
1,225
4,375
1,002

54,784
13,511
9,727
80,507
482,461
281,509
12,195
23,412
738,949
232,069
750,872
14,426
838,488
8,485
19,220
9,738
11,058
84,102
96,565
100,459
4,375
14,027

64.2
66.9
76.3
62.5
63.1
55.8
64.5
68.1
64.7
58.0
60.4
57.9
60.4
60.6
60.4
81.0
58.1
56.5
57.0
57.9
42.8
50.7

271.6
276.1
266.2
266.7
266.7
266.8
267.7
271.8
264.2
266.7
268.6
270.6
275.4
272.2
268.2
287.2
266.8
265.6
263.1
266.2
274.1
264.9

102.1
104.3
105.5
106.2
106.4
107.0
107.5
107.8
107.9
108.1
108.6
109.0
110.8
111.0
111.8
112.1
112.7
113.0
113.2
113.4
113.5
114.0

616.2

$0.4058

4.0%

Lb
Cost/Lb Mortality
Feed/Pig
Gain
%
604.2
617.7
499.7
544.1
568.9
577.3
572.5
592.3
593.8
557.3
605.9
571.9
644.1
626.5
559.2
623.5
591.5
601.1
591.9
590.9
534.6
563.6

$0.4520
$0.4371
$0.3668
$0.4252
$0.4399
$0.4057
$0.4667
$0.4821
$0.3813
$0.3617
$0.3859
$0.3938
$0.4288
$0.4143
$0.3831
$0.4751
$0.3949
$0.4570
$0.4448
$0.3998
$0.3295
$0.4446

2.2%
2.4%
2.0%
2.6%
3.1%
1.5%
3.1%
2.9%
3.6%
2.8%
3.1%
1.7%
3.9%
1.3%
3.7%
3.5%
3.2%
2.5%
3.3%
3.8%
2.3%
2.3%

1.80

2.92

5.25

92.8%

ADG

FCR

ADFI

% Mkt
Sales

2.02
1.98
1.85
1.95
1.88
1.96
1.86
1.87
1.84
1.93
1.90
1.94
1.91
1.90
1.85
1.81
1.85
1.84
1.81
1.85
2.03
1.87

2.95
2.98
2.80
2.69
2.84
2.75
2.85
3.01
3.05
2.71
2.94
2.71
3.04
2.97
2.72
3.08
2.92
2.90
2.90
2.80
2.32
2.79

5.87
5.91
5.26
5.26
5.34
5.38
5.31
5.61
5.57
5.23
5.59
5.26
5.79
5.65
5.03
5.55
5.38
5.32
5.21
5.22
4.71
5.09

93.5%
95.1%
90.8%
96.1%
94.0%
94.7%
94.3%
94.4%
92.9%
90.0%
95.2%
95.0%
94.4%
98.2%
94.5%
95.5%
93.9%
96.5%
95.8%
94.1%
96.6%
95.7%

1.8%
$279
$6.44
%
Feed
Corn
SubStnd
cost/ton cost/bu
Sales
1.9%
$306.60 $6.38
1.7%
$292.72 $6.26
0.0%
$262.36
1.3%
$315.82
2.8%
$310.20
3.7%
$295.30 $6.32
0.0%
$327.48 $6.36
0.7%
$320.38
2.5%
$247.15
6.8%
$267.56 $5.89
1.4%
$263.21
2.7%
$291.22 $6.62
0.3%
$282.80
0.5%
$278.92 $6.25
1.8%
$281.15 $6.22
0.2%
$313.76 $6.71
2.7%
$271.70 $5.75
1.0%
$316.55 $6.60
0.6%
$309.17 $6.77
1.7%
$280.98 $6.35
1.1%
$283.95 $6.50
1.2%
$313.64 $6.91
Creating a
report card
for your
COMPANY

90
80

Start Wt
Out Wt
DOF
Lb Feed/Pig
Cost/Lb Gain
Mortality %
ADG
FCR
ADFI

Company
61.3
263.4
117.1
621.4
$0.4070
4.9%
1.70
3.13
5.32

Percentile
80
10
40
63
55
20
20
8
70

Percentiles

70

60
50

40
30
20

10
0
FINISHING GROUPS BENCHMARKING INSIGHTS

Is it possible to rank closeouts by grower?
FINISHING GROUPS – RANKING BY
GROWER
Many pork production companies organize quarterly ‘grower meetings’ where they present closeout performance numbers
and attempt to rank growers based on a combination of key performance factors. Here’s an example of a grower ranking report
for a production system with 54 growers, showing the Top 25% v. Bottom 25%. Same genetics, same building design, same feed
budget, same diets. ‘Grower’ is a risk factor for finishing closeout performance. The ‘jury is still out’ on whether you can truly
cause improvement in the Bottom 25%, i.e. bring them up to at least average performance levels.

Site

No.
Group
s

OVERALL
RANK

Pigs
Started

Start
Wt

Avg Out
Wt

Market
Sales as %
of Pigs Out

Mortalit
y%

ADG

FC

ADFI

A
B
C
D
E
F
G
H
I
J
K
L

24
12
24
24
24
24
24
24
12
6
12
20

1
2
3
4
5
6
7
8
9
10
11
12

15,730
15,839
31,690
26,033
31,668
26,550
31,778
26,863
15,885
2,435
15,824
21,944

41.3
49.5
40.1
49.4
41.6
49.2
42.5
41.6
41.6
45.2
40.3
45.9

291.4
272.5
268.0
266.5
277.7
268.3
276.1
266.3
282.1
273.4
270.0
278.1

97.48%
96.83%
96.16%
94.93%
96.18%
95.83%
96.69%
96.38%
97.24%
97.28%
97.14%
95.98%

1.8%
2.3%
3.0%
3.0%
3.0%
3.0%
2.3%
2.7%
2.0%
2.2%
2.1%
3.4%

1.92
1.92
1.85
1.85
1.86
1.85
1.84
1.84
1.91
1.90
1.85
1.85

2.31
2.40
2.41
2.42
2.44
2.43
2.44
2.38
2.43
2.41
2.41
2.44

4.46
4.60
4.45
4.48
4.54
4.50
4.50
4.39
4.64
4.58
4.46
4.52

130.0
116.5
123.2
117.3
126.0
118.6
126.4
121.3
125.4
119.8
124.1
124.5

RR
SS
TT
UU
VV
WW
XX
YY
ZZ
AAA
BBB
CCC

12
10
8
12
20
18
12
12
14
24
13
3

43
44
45
46
47
48
49
50
51
52
53
54

15,725
13,288
10,629
15,774
22,200
23,282
15,902
15,813
18,228
31,464
9,219
2,127

40.2
42.7
76.2
52.3
47.8
52.5
51.2
40.6
55.8
43.1
59.3
41.2

278.1
266.8
277.0
271.1
264.6
271.0
267.3
265.0
273.2
261.1
274.3
260.3

95.17%
95.41%
96.99%
96.10%
95.58%
95.88%
95.37%
95.77%
95.44%
93.48%
97.07%
95.41%

3.9%
3.0%
2.0%
2.8%
3.1%
2.9%
3.3%
2.9%
3.4%
4.2%
2.3%
3.4%

1.81
1.80
1.97
1.78
1.77
1.83
1.78
1.79
1.77
1.73
1.73
1.71

2.49
2.45
2.53
2.52
2.47
2.55
2.49
2.42
2.58
2.47
2.49
2.52

4.52
4.40
4.99
4.50
4.38
4.66
4.43
4.32
4.57
4.27
4.25
4.32

130.4
123.8
101.6
121.9
121.3
117.5
120.3
124.4
122.0
124.4
125.7
127.1

Avg
DOF
CHALLENGE OF MANAGING FLOW, SPACE & WEIGHT

Producer says, “we sell at a fixed
market wgt.”
But is it DOF or market wgt. ?
Optimizing total system
weight is more than
optimizing carcass weight
It’s about optimizing space
and time relative to total
weight produced

1
TODAY’S ‘BRUTE FORCE’ METHOD OF MANAGING
FLOW, SPACE & WEIGHT

12
STRUGGLING WITH MANAGING FLOWS, SPACE & WEIGHT
Cannot optimize carcass weight if half the pigs are
sold at least 30lbs too light!
Producer is leaving $12 per pig on the table for this
closeout

Planned closeout profit becomes loss due to
revenue miss

47% of the pigs
@ 249.7 + 25.9 SD

If we had enough lead time and ‘knew’ that this was likely to happen we could
make a decision to keep half the pigs – the slowest growing – on feed for a few
more weeks
LOGISTICS -- CHALLENGES OF SPACE, FLOW, & WEIGHT
THINK ‘PREDICTION FACTORS’ V. RISK
FACTORS
THINK ‘PREDICTION FACTORS’ V. RISK
FACTORS
THINK ‘PREDICTION FACTORS’ V. RISK
FACTORS
THINK ‘PREDICTION FACTORS’ V. RISK
FACTORS
THINK ‘PREDICTION FACTORS’ V. RISK
FACTORS
TOM’S CONCLUSIONS & QUESTIONS
•

Accept variation, manage for it

•

The only intervention that works (for the slower-growing ‘tier’ in a group) is TIME

•

True Wean-to-Finish system is the winner

•

It is possible to predict weights and weight distributions by Week-on-Feed

•

Q? Is it possible to improve the Bottom 25% of growers?

•

Q? What is the variation of closeout performance across production systems? Are there
systems with low variation, i.e. consistency of performance over many many closeouts? If
so, let’s study them!

•

Q? When placing a group of weaned pigs into a nursery or wean-to-finish site, what is
the threshold % of light pigs (e.g. < 10lb or < 9 lb or < 8lb) that tips performance down.

•

Q? Is ADG by Selling Groups by Week-on-Feed consistent, stable and predictable within
a production system?

•

Q? Where is the best place to intervene with TIME? Farrowing house? Nursery?
Finishing?
METAFARMS WHO WE ARE
• Founded in 2000
• Thomas E. Stein DVM, MS, PhD, Executive Chairman
• Chad Becker, President & CEO

• Web software as a service (SaaS)
• Multiple species – Swine, Beef, Poultry
• 20+% swine market share in North America and growing.
• Diverse, and global customer base that includes some of the
largest protein businesses in the world as well as some of the
smallest.
METAFARMS MISSION & VISION
Mission:
To provide organized data that empowers todays farmers to
responsibly feed the world.
Vision:
We will become the number one organizer of animal life
cycle data by helping farmers precisely understand their
production connecting them to the broader supply chain to
best meet global food needs.
METAFARMS MISSION

Provide organized data that empowers today’s farmers
to responsibly feed the world.
The Power of Organized Data™

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Dr. Tom Stein - Benchmark Analysis of Production and Financial Measures Across Nursery, Finishing and Wean-to-Finish Closeouts in North America

  • 1. The Power of Organized Data Benchmark Analysis of Grow-Finish Production in North America Dr. Tom Stein Minnesota Pork Producers Annual Meeting January 14-15, 2014
  • 2. Average performance for nursery [NUR], finishing [FIN], and single-stock wean-to-finish [W2F (SS)] closeouts for groups closed January 1 through December 31, 2012. Weights are in lbs, costs are $USD. No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI Avg Group Size % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu NUR 6,295 12,461,844 13 54 48 67 $0.3508 3.0% 0.84 1.64 1.36 1,980 $432.17 $6.44 FIN 7,405 13,946,859 55 270 120 612 $0.4106 4.1% 1.80 2.92 5.25 1,883 90.2% 1.84% $281.13 $6.38 SS W2F 1,476 2,822,284 13.5 270 163 661 $0.3652 5.9% 1.57 2.64 4.12 1,915 89.0% 2.60% $294.50 $6.55
  • 3. NURSERY BENCHMARKING INSIGHTS Percentile Distributions Across CLOSEOUTS for Line Items Reported on Nursery Closeouts 5 No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI Avg Group Size Feed cost/ton Corn cost/bu 10 20 30 40 50 60 70 80 90 95 10.9 36.0 33.3 33.9 $0.4947 8.9% 0.59 2.03 0.94 439 $624.91 $7.95 11.5 36.9 37 41.3 $0.4528 6.1% 0.64 1.92 1.03 517 $556.09 $7.69 12.0 45.0 42 50.3 $0.4134 4.2% 0.71 1.80 1.14 590 $507.65 $7.31 12.2 48.2 45.5 56.0 $0.3860 3.3% 0.76 1.72 1.22 682 $478.24 $6.74 12.6 51.3 47.6 61.2 $0.3644 2.7% 0.80 1.67 1.28 1,051 $453.60 $6.50 13.0 54.4 49 65.6 $0.3450 2.3% 0.84 1.62 1.35 1,249 $430.22 $6.36 13.3 57.2 50.1 70.4 $0.3261 1.9% 0.88 1.57 1.42 1,480 $406.59 $6.17 13.7 60.0 52.5 75.2 $0.3094 1.5% 0.92 1.52 1.49 2,199 $383.49 $6.00 14.1 62.9 54 82.0 $0.2915 1.2% 0.96 1.47 1.57 2,802 $361.28 $5.83 14.8 67.4 56.8 93.5 $0.2714 0.8% 1.02 1.38 1.71 3,988 $337.22 $5.42 15.4 71.5 59.9 103.1 $0.2519 0.6% 1.06 1.31 1.82 5,993 $319.65 $5.31 read across the rows NOT down the columns use these to create report cards for individual closeouts or sets of closeouts DON'T use these numbers for a company report card
  • 4. EXAMPLE OF A ‘REPORT CARD’ FOR NURSERY CLOSEOUT For each key performance indicator, I’d assign an overall grade of ‘C’ to this closeout, no better than average (mediocre) performance as a whole. In fact, the low mortality was the only item that stood out as above average. ----------------------------------------------- Information Info ------------------------------------- Utilization Info -------------Group Performance ---------------------------------------------------- Group Name 111101 1181 3324056 4031103 930011101 930021101 3130N 61101 801101 411101 A082911N 3138N 1138110 C4JA St art Wt Out Wt DOF Lb Feed/ Pig Cost / Lb Gain Mort alit y % ADG FCR ADFI Group Size Start Close 01/17/2011 02/18/2011 03/10/2011 06/05/2011 06/15/2011 06/24/2011 07/12/2011 07/15/2011 07/26/2011 08/22/2011 08/29/2011 09/02/2011 09/12/2011 09/21/2011 01/01/2012 02/16/2012 01/01/2012 01/01/2012 01/01/2012 01/01/2012 01/15/2012 01/01/2012 01/01/2012 03/08/2012 02/14/2012 01/01/2012 10/13/2012 04/30/2012 Closeout 13.0 50.0 43.6 60.2 $0.4918 1.4% 0.84 1.64 1.38 2,501 Percent ile 50 36 24 37 6 74 50 46 55 75 Started Start Wt Avg Out Lb Feed Feed Mortality Wt w/o Per Hd Cost per as % of Dead Wt Lb Gain Pigs In Prod 2,415 4,669 2,100 2,000 1,208 1,191 1,158 1,200 1,189 2,501 1,545 1,067 3,397 1,207 100 90 80 70 Percentiles find the actual result from a Closeout Summary report and refer that result to the Percentile Distribution table. For example, a Start Weight of 13.0 lb is at the 50th percentile across all closeouts and companies. Do this for each of the KPI’s and then create a chart, using a horizontal line to represent the 50th percentile. Bars over the 50th percentile line represent a ‘good’ result, i.e. above average performance. In this example, 1.4% mortality is ranked in the 74th percentile, meaning that mortality level in this closeout was better (lower) than 74% of the 6,295 closeouts. Or, said the other way around, this closeout’s mortality level was in the Top 25% (OK, Top 26%) of all nursery closeouts in 2012. 60 50 40 30 20 10 0 11.7 12.3 12.8 12.4 13.2 14.1 15.6 13.0 12.8 13.0 11.7 12.0 14.6 14.4 39.5 48.8 57.3 86.6 43.8 39.7 50.0 40.5 60.0 50.0 65.0 50.0 32.2 52.1 44.53 47.96 72.51 119.45 54.66 39.13 59.11 50.00 71.47 60.23 92.41 62.91 21.06 62.63 0.5459 0.2546 0.1996 0.3348 0.5226 0.5188 0.5013 0.5800 0.4188 0.4918 0.3237 0.3194 0.3749 0.2708 1.74% 4.30% 3.95% 2.40% 2.24% 1.43% 8.46% 2.83% 1.35% 1.44% 3.12% 6.65% 0.68% 1.74% ADG 0.73 1.15 0.86 1.04 0.63 0.75 0.68 0.70 0.98 0.84 1.00 0.73 0.72 0.75 FC 1.61 1.34 1.65 1.62 1.80 1.54 1.88 1.84 1.52 1.64 1.74 1.69 1.20 1.67 ADFI 1.18 1.54 1.42 1.68 1.14 1.15 1.28 1.28 1.49 1.38 1.74 1.24 0.87 1.25 Avg DOF 37.7 31.1 51.0 71.0 48.0 34.0 48.4 39.0 48.0 43.6 53.5 50.9 24.2 50.0
  • 5. Benchmarking Nursery Closeouts by Start Weight No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI 9 - 10 99 83,183 43.0 48.3 56.3 $0.4368 4.9% 0.67 1.72 1.16 Average Start Wt (lbs) 10 - 11 11 - 12 12 -13 13 - 14 14 - 15 15 - 16 Overall 237 780 1,949 1,734 941 357 6,097 485,766 2,394,003 4,130,919 2,769,842 1,691,976 586,282 12,141,971 13.0 50.9 53.3 53.8 55.1 54.3 55.4 54.1 50.2 48.9 48.2 48.5 47.5 45.5 48.2 66.0 67.4 66.4 67.8 65.9 65.4 66.7 $0.3366 $0.3326 $0.3449 $0.3554 $0.3558 $0.3699 $0.3508 3.3% 2.8% 3.3% 2.9% 2.9% 2.2% 3.0% 0.78 0.84 0.84 0.84 0.82 0.86 0.84 1.64 1.62 1.62 1.64 1.66 1.65 1.64 1.27 1.35 1.36 1.37 1.36 1.41 1.36 penalty for lights 10 - 11 lb huge penalty for very light < 10 lb 11 - 15 lb, outcomes are similar
  • 6. Benchmarking Nursery Closeouts by Average Days-on-Feed (excluded 3 @ DOF < 21 and 41 @ DOF >= 70) No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI 21-28 70 91,346 13.4 29.8 Average Days on Feed 28-35 35-42 42-49 49-56 56-63 361 823 1,892 2,345 634 889,091 2,068,858 4,331,874 3,750,139 995,666 13.4 13.2 13.0 13.0 12.9 37.3 44.6 51.8 57.9 65.9 24.1 $0.4182 1.1% 0.64 1.49 0.95 34.9 $0.3863 1.7% 0.74 1.48 1.09 47.7 $0.3664 2.7% 0.80 1.54 1.22 61.0 $0.3504 3.2% 0.83 1.61 1.32 74.1 $0.3430 3.2% 0.85 1.68 1.42 92.3 $0.3337 2.8% 0.90 1.76 1.58 63-70 Overall 126 6,251 245,402 12,372,376 13.2 13.0 73.6 53.9 48.0 105.6 66.3 $0.3510 $0.3509 4.4% 3.0% 0.91 0.83 1.78 1.64 1.61 1.36 biggest driver of results need to control for DOF if indexing closeouts mortality goes up with more DOF ADG, FCR, ADFI are growth curve effects
  • 7. Benchmarking Nursery Closeouts by Mortality % Average Mortality % < 1% 1-2% 2-3% 3-4% 4-5% 5-6% 6-7% 944 1,780 1,385 839 442 268 142 No. Closeouts 1,765,416 3,493,162 3,039,336 1,808,521 854,449 499,758 202,028 No. Pigs 13.3 13.1 13.1 12.9 12.9 12.9 12.6 Start Wt 52.8 55.4 55.3 54.7 53.7 52.6 49.9 Out Wt 45.1 48.2 48.7 49.0 49.2 49.2 48.6 Avg DOF 64.6 68.8 68.0 67.4 65.4 64.9 60.5 Lb Feed/Pig $0.3476 $0.3365 $0.3430 $0.3501 $0.3614 $0.3705 $0.3869 Cost/Lb Gain 0.67% 1.48% 2.45% 3.44% 4.44% 5.44% 6.43% Mortality % 0.86 0.86 0.85 0.84 0.81 0.78 0.74 ADG 1.61 1.62 1.62 1.64 1.63 1.68 1.66 FCR 1.39 1.40 1.38 1.36 1.32 1.30 1.22 ADFI 1,870 1,962 2,194 2,156 1,933 1,865 1,423 Avg Group Size 7-8% 102 189,297 12.8 49.1 48.7 59.8 $0.4076 7.45% 0.72 1.72 1.22 1,856 8-9% 84 153,057 12.9 51.6 50.3 64.6 $0.3785 8.50% 0.74 1.72 1.26 1,822 9-10% 56 630,043 12.8 47.8 48.4 58.6 $0.4103 9.47% 0.69 1.75 1.19 1,126 >= 10% 206 334,147 12.8 50.5 50.9 63.0 $0.4107 14.82% 0.69 1.78 1.22 1,622 Overall 6,295 12,461,844 13.0 54.1 48.2 66.7 $0.3508 3.03% 0.84 1.64 1.36 1,980 lighter start wt groups have higher mortality % higher mortality groups have higher feed cost/lb gain higher mortality groups have lower ADG, higher FCR, lower ADFI
  • 8. NURSERY BENCHMARKING INSIGHTS Feed cost/lb gain -- just as you'd expect Group size effects? Huge variation in group size, not easy to see a pattern No. of sow farm sources into nursery -- no effect No. of fills -- no effect Time to fill -- no effect The Power of Organized Data™
  • 9. Average performance for nursery [NUR], finishing [FIN], and single-stock wean-to-finish [W2F (SS)] closeouts for groups closed January 1 through December 31, 2012. Weights are in lbs, costs are $USD. No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI Avg Group Size % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu NUR 6,295 12,461,844 13 54 48 67 $0.3508 3.0% 0.84 1.64 1.36 1,980 $432.17 $6.44 FIN 7,405 13,946,859 55 270 120 612 $0.4106 4.1% 1.80 2.92 5.25 1,883 90.2% 1.84% $281.13 $6.38 SS W2F 1,476 2,822,284 13.5 270 163 661 $0.3652 5.9% 1.57 2.64 4.12 1,915 89.0% 2.60% $294.50 $6.55
  • 10. WEAN-TO-FINISH BENCHMARKING INSIGHTS MetaFarms 2012 Benchmarking Single-Stock Wean-to-Finish Closeouts -- Percentiles Across CLOS 1,476 Closeouts; 2,822,284 Pigs Percentiles 10 Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu Group Size 20 30 40 50 60 70 80 90 12.0 235 148 596 $0.4497 13.9% 1.32 2.82 3.83 67.0% 4.80% $319.00 12.4 241 154 616 $0.4192 8.7% 1.36 2.82 3.83 74.0% 3.80% $308.00 $6.81 1,342 12.8 242 157 634 $0.3959 8.3% 1.43 2.81 3.95 76.0% 3.60% $301.00 $6.66 1,439 12.8 258 161 649 $0.3928 7.8% 1.49 2.74 4.01 88.0% 3.60% $300.00 $6.38 1,528 13.5 265 163 664 $0.3916 6.4% 1.56 2.65 4.04 89.0% 1.60% $293.00 $6.36 2,163 14.0 270 166 678 $0.3881 6.1% 1.59 2.52 4.07 92.0% 1.20% $281.00 $6.30 2,255 14.0 271 169 693 $0.3719 5.2% 1.60 2.50 4.37 92.0% 0.00% $280.00 $6.16 2,383 15.0 273 173 709 $0.3679 4.6% 1.64 2.48 4.48 93.0% 0.00% $273.00 $6.10 2,666 15.0 287 178 727 $0.3596 4.0% 1.66 2.45 4.55 94.0% 0.00% $269.00 1,243 3,455
  • 11. WEAN-TO-FINISH BENCHMARKING INSIGHTS What’s the effect of Start Weight? The Power of Organized Data™
  • 12. WEAN-TO-FINISH BENCHMARKING INSIGHTS MetaFarms 2012 Benchmarking Single-Stock Wean-to-Finish Closeouts by Start Weight 1,476 Closeouts; 2,822,284 Pigs No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu Group Size 10-11 lb 33 59,044 10.6 266 167 659 $0.3631 7.3% 1.52 2.64 4.00 85.8% 3.10% $279.70 $6.30 1,789 11-12 lb 122 239,894 11.6 266 164 649 $0.3746 6.6% 1.55 2.61 4.03 88.7% 2.60% $298.40 $6.48 1,966 12-13 lb 445 928,022 12.4 269 164 658 $0.3631 6.2% 1.57 2.61 4.09 89.1% 2.50% $294.10 $6.51 2,085 13-14 lb 370 757,151 13.5 270 163 665 $0.3595 5.7% 1.58 2.66 4.15 90.2% 2.30% $295.00 $6.56 2,046 14-15 lb 279 491,600 14.4 270 163 666 $0.3693 5.6% 1.57 2.66 4.13 89.9% 3.10% $298.60 $6.63 1,762 15-16 lb 156 258,591 15.4 271 163 664 $0.3791 5.8% 1.57 2.66 4.17 88.8% 2.30% $298.60 $6.64 1,658 > 16 lb 58 75,133 16.5 273 160 656 $0.3604 5.7% 1.61 2.62 4.22 90.4% 2.50% $279.90 $6.73 1,318 Overall 1,476 2,821,230 13.5 270 163 661 $0.3653 5.9% 1.57 2.64 4.12 89.4% 2.60% $294.50 $6.55 1,913
  • 13. WEAN-TO-FINISH BENCHMARKING INSIGHTS What’s the effect of Days on Feed? The Power of Organized Data™
  • 14. WEAN-TO-FINISH BENCHMARKING INSIGHTS MetaFarms 2012 Benchmarking Single-Stock Wean-to-Finish Closeouts by DOF 1,476 Closeouts; 2,822,284 Pigs No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu Group Size < 140 31 48,052 14.2 253 137 578 $0.3524 3.0% 1.74 2.43 4.21 82.7% 2.1% $290.50 $6.43 1,550 140-150 178 300,195 13.4 266 146 622 $0.3808 3.6% 1.73 2.48 4.23 89.7% 2.8% $302.10 $6.52 1,686 150-160 347 646,506 13.6 268 156 649 $0.3739 4.7% 1.63 2.57 4.17 90.3% 3.1% $297.40 $6.54 1,863 160-170 512 970,800 13.5 271 165 670 $0.3778 6.0% 1.56 2.66 4.12 89.6% 2.5% $294.60 $6.62 1,896 170-180 288 602,112 13.4 272 174 689 $0.3410 7.7% 1.48 2.73 4.05 89.1% 2.4% $286.50 $6.50 2,091 > 180 107 235,432 12.8 275 186 706 $0.3212 8.8% 1.40 2.83 4.03 88.5% 1.4% $290.50 $6.50 2,200 Overall 1,476 2,821,230 13.5 270 163 661 $0.3653 5.9% 1.57 2.64 4.12 89.4% 2.6% $294.50 $6.55 1,913
  • 15. FINISHING GROUPS BENCHMARKING INSIGHTS The Power of Organized Data™
  • 16. Average performance for nursery [NUR], finishing [FIN], and single-stock wean-to-finish [W2F (SS)] closeouts for groups closed January 1 through December 31, 2012. Weights are in lbs, costs are $USD. No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI Avg Group Size % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu NUR 6,295 12,461,844 13 54 48 67 $0.3508 3.0% 0.84 1.64 1.36 1,980 $432.17 $6.44 FIN 7,405 13,946,859 55 270 120 612 $0.4106 4.1% 1.80 2.92 5.25 1,883 90.2% 1.84% $281.13 $6.38 SS W2F 1,476 2,822,284 13.5 270 163 661 $0.3652 5.9% 1.57 2.64 4.12 1,915 89.0% 2.60% $294.50 $6.55
  • 17. FINISHING GROUPS BENCHMARKING INSIGHTS MetaFarms 2012 Percentile Distributions Across CLOSEOUTS for Line Items Reported on Finishing Group Close 5 No. Closeouts No. Pigs Start Wt Out Wt Avg DOF Lb Feed/Pig* Cost/Lb Gain Mortality % ADG FCR ADFI Avg Group Size % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu lo - hi lo - hi hi - lo hi - lo hi - lo hi - lo lo - hi hi - lo hi - lo lo - hi lo - hi hi - lo hi - lo hi - lo 10 20 30 40 36 245 145 718 $0.5390 9.2% 1.52 3.56 6.36 350 75.6% 6.25% $355.72 $7.40 40 253 139 705 $0.5044 7.3% 1.58 3.33 6.02 575 83.1% 4.53% $337.88 $7.06 45 259 132 680 $0.4645 5.7% 1.66 3.17 5.74 990 87.9% 3.01% $314.78 $6.70 48 264 128 656 $0.4416 4.8% 1.71 3.08 5.57 1,090 90.4% 2.26% $302.63 $6.56 51 267 124 636 $0.4235 4.1% 1.76 3.01 5.43 1,257 92.1% 1.71% $289.24 $6.45 Percentiles 50 60 70 80 90 95 54 270 120 619 $0.4084 3.5% 1.81 2.94 5.30 1,360 93.5% 1.26% $277.98 $6.33 58 273 116 602 $0.3938 3.0% 1.85 2.88 5.16 2,041 94.6% 0.80% $267.76 $6.20 61 277 112 584 $0.3808 2.6% 1.90 2.80 5.00 2,219 95.4% 0.33% $258.72 $6.09 64 281 108 564 $0.3686 2.2% 1.95 2.72 4.83 2,565 96.2% 0.09% $249.78 $5.98 70 287 103 535 $0.3521 1.6% 2.02 2.56 4.59 3,992 97.0% 0.00% $238.84 $5.80 76 292 99 500 $0.3369 1.3% 2.10 2.42 4.38 4,370 97.6% 0.00% $230.19 $5.47 * Lb Feed/Pig includes only the Finishing phase; it does not include Nursery feed/pig read across the rows NOT down the columns use these to create a report card for your company DON'T use these to create report cards for individual closeouts
  • 18. FINISHING GROUPS BENCHMARKING INSIGHTS What’s the effect of Start Weight?
  • 19. FINISHING GROUPS BENCHMARKING INSIGHTS MetaFarms 2012 Benchmarking Finishing Closeouts by Start Weight (excludes 57 closeouts @ < 30 lb and 257 @ > 80lb start wt) Average Start Weight (lbs) No. Closeouts % of Closeouts No. Pigs Out Wt Avg DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI Avg Group Size % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu 30 -35 245 35 - 40 471 371,431 269 134 603 $0.3905 4.6% 1.76 2.62 4.64 1,516 90.9% 2.00% $297.40 $6.34 812,255 269 133 616 $0.3950 4.8% 1.75 2.72 4.75 1,725 90.8% 2.00% $291.01 $6.34 40 - 45 790 45 - 50 1,138 1,491,362 2,316,717 271 271 130 127 626 632 $0.4092 $0.4147 4.7% 4.5% 1.75 1.76 2.84 2.92 4.96 5.11 1,888 2,036 90.8% 91.4% 1.74% 1.79% $286.38 $284.17 $6.38 $6.42 50 - 55 1,127 55 - 60 1,148 2,126,934 271 122 629 $0.4101 4.3% 1.78 2.94 5.24 1,887 91.4% 1.83% $278.58 $6.35 2,191,820 268 115 612 $0.4142 3.9% 1.82 2.96 5.39 1,909 90.1% 1.83% $280.01 $6.41 60 - 65 1,045 65 - 70 628 70 - 75 344 75 - 80 157 2,058,641 1,191,342 609,998 269 268 269 112 110 108 606 592 585 $0.4153 $0.4124 $0.4094 3.6% 3.6% 3.6% 1.85 1.84 1.85 2.98 2.99 3.01 5.49 5.48 5.51 1,970 1,897 1,773 89.9% 88.2% 89.5% 1.79% 1.97% 1.95% $278.66 $275.66 $271.01 $6.36 $6.38 $6.37 380,092 271 106 576 $0.4132 3.6% 1.85 3.01 5.56 1,784 89.3% 2.16% $274.39 $6.36
  • 20. FINISHING GROUPS BENCHMARKING INSIGHTS What’s the effect of Days on Feed?
  • 21. FINISHING GROUPS BENCHMARKING INSIGHTS MetaFarms 2012 Benchmarking Finishing Closeouts by Average Days-on-Feed (DOF) (excludes 153 closeouts @ < 90 DOF and 120 @ > 150 DOF) Average DOF No. Closeouts % of Closeouts No. Pigs Start Wt Out Wt Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI Avg Group Size % Mkt Sales % SubStnd Sales Feed cost/ton Corn cost/bu 90 - 100 110 - 110 110 - 120 120 - 130 130 - 140 375 1,471 1,820 1,857 1,163 657,038 70 263 545 $0.4061 2.6% 1.99 2.86 5.67 1,752 86.2% 2.44% $283.64 $6.34 2,891,579 3,401,074 3,454,080 63 57 50 268 269 271 591 609 628 $0.4104 $0.4111 $0.4081 3.1% 3.8% 4.5% 1.91 1.83 1.76 2.93 2.92 2.90 5.57 5.34 5.08 1,966 1,869 1,860 91.2% 92.3% 91.5% 1.90% 1.85% 1.76% $279.53 $280.30 $281.68 $6.39 $6.50 $6.30 2,311,352 46 272 645 $0.4176 5.1% 1.67 2.95 4.93 1,987 90.4% 1.58% $286.01 $6.41 140 - 150 391 Overall 7,077 784,231 44 276 665 $0.4098 6.0% 1.60 3.01 4.83 2,006 89.3% 1.80% $273.83 $6.33 13,499,354 55 270 615 $0.4109 4.1% 1.80 2.92 5.24 1,907 91.1% 1.80% $281.25 $6.39
  • 22. BENCHMARKING 2012 CLOSEOUTS Use the distributions to do “report cards” for your company and each closeout or set of closeouts (by grower, by supervisor, by genetics, etc.) The Power of Organized Data™
  • 23. MetaFarms 2012 Benchmarking Finishing Group Closeouts by Company sorted on Average Days on Feed (DOF) from shortest to longest 80 6,860 1,932 13,252,148 54.5 271.0 120.0 Company Size Cat* No. Closeouts Group Size No. Pigs Start Wt Out Wt Avg DOF 77212 76099 79803 27928 12693 12267 26685 13191 84362 73268 51445 96767 52246 28210 58212 18847 78339 51945 56705 29503 21866 55811 5 1 3 4 6 6 2 3 6 6 6 2 6 1 3 2 2 5 5 5 1 2 83 8 29 42 158 143 11 22 348 185 342 17 407 8 28 19 14 88 68 82 1 14 660 1,689 335 1,917 3,054 1,969 1,109 1,064 2,123 1,254 2,196 849 2,060 1,061 686 513 790 956 1,420 1,225 4,375 1,002 54,784 13,511 9,727 80,507 482,461 281,509 12,195 23,412 738,949 232,069 750,872 14,426 838,488 8,485 19,220 9,738 11,058 84,102 96,565 100,459 4,375 14,027 64.2 66.9 76.3 62.5 63.1 55.8 64.5 68.1 64.7 58.0 60.4 57.9 60.4 60.6 60.4 81.0 58.1 56.5 57.0 57.9 42.8 50.7 271.6 276.1 266.2 266.7 266.7 266.8 267.7 271.8 264.2 266.7 268.6 270.6 275.4 272.2 268.2 287.2 266.8 265.6 263.1 266.2 274.1 264.9 102.1 104.3 105.5 106.2 106.4 107.0 107.5 107.8 107.9 108.1 108.6 109.0 110.8 111.0 111.8 112.1 112.7 113.0 113.2 113.4 113.5 114.0 616.2 $0.4058 4.0% Lb Cost/Lb Mortality Feed/Pig Gain % 604.2 617.7 499.7 544.1 568.9 577.3 572.5 592.3 593.8 557.3 605.9 571.9 644.1 626.5 559.2 623.5 591.5 601.1 591.9 590.9 534.6 563.6 $0.4520 $0.4371 $0.3668 $0.4252 $0.4399 $0.4057 $0.4667 $0.4821 $0.3813 $0.3617 $0.3859 $0.3938 $0.4288 $0.4143 $0.3831 $0.4751 $0.3949 $0.4570 $0.4448 $0.3998 $0.3295 $0.4446 2.2% 2.4% 2.0% 2.6% 3.1% 1.5% 3.1% 2.9% 3.6% 2.8% 3.1% 1.7% 3.9% 1.3% 3.7% 3.5% 3.2% 2.5% 3.3% 3.8% 2.3% 2.3% 1.80 2.92 5.25 92.8% ADG FCR ADFI % Mkt Sales 2.02 1.98 1.85 1.95 1.88 1.96 1.86 1.87 1.84 1.93 1.90 1.94 1.91 1.90 1.85 1.81 1.85 1.84 1.81 1.85 2.03 1.87 2.95 2.98 2.80 2.69 2.84 2.75 2.85 3.01 3.05 2.71 2.94 2.71 3.04 2.97 2.72 3.08 2.92 2.90 2.90 2.80 2.32 2.79 5.87 5.91 5.26 5.26 5.34 5.38 5.31 5.61 5.57 5.23 5.59 5.26 5.79 5.65 5.03 5.55 5.38 5.32 5.21 5.22 4.71 5.09 93.5% 95.1% 90.8% 96.1% 94.0% 94.7% 94.3% 94.4% 92.9% 90.0% 95.2% 95.0% 94.4% 98.2% 94.5% 95.5% 93.9% 96.5% 95.8% 94.1% 96.6% 95.7% 1.8% $279 $6.44 % Feed Corn SubStnd cost/ton cost/bu Sales 1.9% $306.60 $6.38 1.7% $292.72 $6.26 0.0% $262.36 1.3% $315.82 2.8% $310.20 3.7% $295.30 $6.32 0.0% $327.48 $6.36 0.7% $320.38 2.5% $247.15 6.8% $267.56 $5.89 1.4% $263.21 2.7% $291.22 $6.62 0.3% $282.80 0.5% $278.92 $6.25 1.8% $281.15 $6.22 0.2% $313.76 $6.71 2.7% $271.70 $5.75 1.0% $316.55 $6.60 0.6% $309.17 $6.77 1.7% $280.98 $6.35 1.1% $283.95 $6.50 1.2% $313.64 $6.91
  • 24. Creating a report card for your COMPANY 90 80 Start Wt Out Wt DOF Lb Feed/Pig Cost/Lb Gain Mortality % ADG FCR ADFI Company 61.3 263.4 117.1 621.4 $0.4070 4.9% 1.70 3.13 5.32 Percentile 80 10 40 63 55 20 20 8 70 Percentiles 70 60 50 40 30 20 10 0
  • 25. FINISHING GROUPS BENCHMARKING INSIGHTS Is it possible to rank closeouts by grower?
  • 26. FINISHING GROUPS – RANKING BY GROWER Many pork production companies organize quarterly ‘grower meetings’ where they present closeout performance numbers and attempt to rank growers based on a combination of key performance factors. Here’s an example of a grower ranking report for a production system with 54 growers, showing the Top 25% v. Bottom 25%. Same genetics, same building design, same feed budget, same diets. ‘Grower’ is a risk factor for finishing closeout performance. The ‘jury is still out’ on whether you can truly cause improvement in the Bottom 25%, i.e. bring them up to at least average performance levels. Site No. Group s OVERALL RANK Pigs Started Start Wt Avg Out Wt Market Sales as % of Pigs Out Mortalit y% ADG FC ADFI A B C D E F G H I J K L 24 12 24 24 24 24 24 24 12 6 12 20 1 2 3 4 5 6 7 8 9 10 11 12 15,730 15,839 31,690 26,033 31,668 26,550 31,778 26,863 15,885 2,435 15,824 21,944 41.3 49.5 40.1 49.4 41.6 49.2 42.5 41.6 41.6 45.2 40.3 45.9 291.4 272.5 268.0 266.5 277.7 268.3 276.1 266.3 282.1 273.4 270.0 278.1 97.48% 96.83% 96.16% 94.93% 96.18% 95.83% 96.69% 96.38% 97.24% 97.28% 97.14% 95.98% 1.8% 2.3% 3.0% 3.0% 3.0% 3.0% 2.3% 2.7% 2.0% 2.2% 2.1% 3.4% 1.92 1.92 1.85 1.85 1.86 1.85 1.84 1.84 1.91 1.90 1.85 1.85 2.31 2.40 2.41 2.42 2.44 2.43 2.44 2.38 2.43 2.41 2.41 2.44 4.46 4.60 4.45 4.48 4.54 4.50 4.50 4.39 4.64 4.58 4.46 4.52 130.0 116.5 123.2 117.3 126.0 118.6 126.4 121.3 125.4 119.8 124.1 124.5 RR SS TT UU VV WW XX YY ZZ AAA BBB CCC 12 10 8 12 20 18 12 12 14 24 13 3 43 44 45 46 47 48 49 50 51 52 53 54 15,725 13,288 10,629 15,774 22,200 23,282 15,902 15,813 18,228 31,464 9,219 2,127 40.2 42.7 76.2 52.3 47.8 52.5 51.2 40.6 55.8 43.1 59.3 41.2 278.1 266.8 277.0 271.1 264.6 271.0 267.3 265.0 273.2 261.1 274.3 260.3 95.17% 95.41% 96.99% 96.10% 95.58% 95.88% 95.37% 95.77% 95.44% 93.48% 97.07% 95.41% 3.9% 3.0% 2.0% 2.8% 3.1% 2.9% 3.3% 2.9% 3.4% 4.2% 2.3% 3.4% 1.81 1.80 1.97 1.78 1.77 1.83 1.78 1.79 1.77 1.73 1.73 1.71 2.49 2.45 2.53 2.52 2.47 2.55 2.49 2.42 2.58 2.47 2.49 2.52 4.52 4.40 4.99 4.50 4.38 4.66 4.43 4.32 4.57 4.27 4.25 4.32 130.4 123.8 101.6 121.9 121.3 117.5 120.3 124.4 122.0 124.4 125.7 127.1 Avg DOF
  • 27. CHALLENGE OF MANAGING FLOW, SPACE & WEIGHT Producer says, “we sell at a fixed market wgt.” But is it DOF or market wgt. ? Optimizing total system weight is more than optimizing carcass weight It’s about optimizing space and time relative to total weight produced 1
  • 28. TODAY’S ‘BRUTE FORCE’ METHOD OF MANAGING FLOW, SPACE & WEIGHT 12
  • 29. STRUGGLING WITH MANAGING FLOWS, SPACE & WEIGHT Cannot optimize carcass weight if half the pigs are sold at least 30lbs too light! Producer is leaving $12 per pig on the table for this closeout Planned closeout profit becomes loss due to revenue miss 47% of the pigs @ 249.7 + 25.9 SD If we had enough lead time and ‘knew’ that this was likely to happen we could make a decision to keep half the pigs – the slowest growing – on feed for a few more weeks
  • 30. LOGISTICS -- CHALLENGES OF SPACE, FLOW, & WEIGHT
  • 36. TOM’S CONCLUSIONS & QUESTIONS • Accept variation, manage for it • The only intervention that works (for the slower-growing ‘tier’ in a group) is TIME • True Wean-to-Finish system is the winner • It is possible to predict weights and weight distributions by Week-on-Feed • Q? Is it possible to improve the Bottom 25% of growers? • Q? What is the variation of closeout performance across production systems? Are there systems with low variation, i.e. consistency of performance over many many closeouts? If so, let’s study them! • Q? When placing a group of weaned pigs into a nursery or wean-to-finish site, what is the threshold % of light pigs (e.g. < 10lb or < 9 lb or < 8lb) that tips performance down. • Q? Is ADG by Selling Groups by Week-on-Feed consistent, stable and predictable within a production system? • Q? Where is the best place to intervene with TIME? Farrowing house? Nursery? Finishing?
  • 37. METAFARMS WHO WE ARE • Founded in 2000 • Thomas E. Stein DVM, MS, PhD, Executive Chairman • Chad Becker, President & CEO • Web software as a service (SaaS) • Multiple species – Swine, Beef, Poultry • 20+% swine market share in North America and growing. • Diverse, and global customer base that includes some of the largest protein businesses in the world as well as some of the smallest.
  • 38. METAFARMS MISSION & VISION Mission: To provide organized data that empowers todays farmers to responsibly feed the world. Vision: We will become the number one organizer of animal life cycle data by helping farmers precisely understand their production connecting them to the broader supply chain to best meet global food needs.
  • 39. METAFARMS MISSION Provide organized data that empowers today’s farmers to responsibly feed the world. The Power of Organized Data™

Notas do Editor

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  4. Every producer faces challenges associated with weight variability They try to prevent it by … but inevitably they have an undesirable variation, then the tools that are currently available to manage are not very effectiveElanco plays in this space with making recommendations on how to “through management” prevent variability - The current tools available don’t provide producers with the quality of information they need to make the most profitable marketing decisions