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Using Standard Processes to
Minimize the Impact of PRRS Over
    Time in Breeding Herds

             James F. Lowe, DVM, MS
                       Lowe Consulting Ltd.
   Department of Veterinary Clinical Medicine, University of Illinois
PRRS Has Not Gone Away….




AASV and PRRS CAP PRRS Incidence Pilot
Project – 2011-2012
The Basics of PRRS Control in My
             Feeble Mind
• There are only 2 kinds of sow farms – PRRS
  positive and PRRS Naïve
  – Stable in my world means reproductive stability –
    nothing about the pigs
  – “Stable farms” have positive pigs on a regular
    basis we just don’t test enough to know it.
• Positive pigs cost $$$$$$ - like $6 per head
• Therefore sow farms have to be PRRS naïve to
  optimize profit.
Holtkamp PRRS Cost Study - 2011
• Stevens Co. MN project financial assessment
• The cost of productivity losses due to PRRS virus breeding
  herd and growing pigs combined range from $78 - $255.
   – No negative pigs when breed herd positive
       • $255/sow
   – Frequently weans negative pigs – positive/positive stable
       • No break in the breeding last 12 months
       • Pigs placed in finisher negative and stayed negative
       • $78/sow – best case
• What’s it worth to wean negative pigs?
   – $4.63 – negative at market
   – $2.13 – if positive at market (breaks in finishing)
The $2,050,000 Question

•Is TEST NEGATIVE
 really NEGATIVE?????
The problem with sampling….
• If you sample 30 weaned pigs once a month in a
  sow farm with PRRS antibodies for PRRS PCR and
  they are all negative is the farm always negative?
• In any given month with 30 samples, assuming
  that the test finds all the positives (100%
  sensitive), the true infection rate is between 0
  and 1.7% for the WEEK that you sampled. It says
  nothing about all the other weeks.
Ah but getting rid of the virus on the sow farm
 costs more than $6 a pig so I will be “positive
                     stable”…
• To paraphrase Suzi Orman…. SHOW ME THE MONEY…
• Large data set – PRRS Infected breeding farms (Positive
  Stable) – 2 PSY lower than Naïve farms with similar
  Management
   – $35 per pig value X 2 PSY reduction in output = $70 lost value
     per sow
• “Positive Stable” farms have between 0.5 and 1.5 periods
  of shedding virus to pigs per year that lasts for 3-6 weeks.
   – 1 event x 4 weeks = 8% of pig flow per year x $6 per pig = ~$0.50
     per pig cost x 24 PSY = $12 per sow per year
• Net Cost is $82 per sow per year for PRRS on the Positive
  Stable Farm compared to the Naïve Farm or $205,000 per
  year on a 2500 sow farm!!!
But I get PRRS every year anyway so
            why clean up?
• There is no data to support that prior
  infection in a sow herd reduces the
  ECONOMIC impact of a new infection…. The
  money is in the pigs and the pigs are still a
  challenge with the new infection.
So how do I get from here to there?
1. Understand where you are today
  – AASV Herd Status definitions – Stage 1 to 4
2. Use Standard Testing to define status
3. Utilize Standard Management Processes
   based on herd status to minimize risk.
  – AASV is coordinating project to summarize
    Scientific data on best management practices for
    each herd stage.
  – Process to be finalized by November 2011
Why a standard process?
• It is all about repeatability
  – Let the science drive the decisions
• It is all about transparency
  – Make it clear so EVERYBODY knows what
    is going on
• It is all about accountability
  – Production team has to know what they
    are accountable for and leadership has to
    make it happen
Implementation
1. DEFINE the issue to be addressed within the
   context of the SYSTEM
2. Design a PROCESS by developing a series of
   TASKS in a logical order
3. TEACH the tasks to the people
4. MONITORING the success and performance of
   the process
5. CORRECT errors by refining tasks or retraining
   people
System
Understanding



  Biological
 Correctness




  Simplicity
                                 The Four Pillars

                Implementation




Communication
Herd Status – Defining the Issue


                     1      I (positive                                                                   III (provisional
Herd PRRS Status                                                 II (positive stable)                                            IV (negative)
                            unstable)                                                                         negative)
                                                                                                          3: Transitioning to   4: Negative - no
                                                                                        2C: Long Term    Negative - negati ve ELISA pos i ti ve and
                         1: Unstable / Active   2a: Short Term      2b: Undergoing        Stable - no    gi l t repl acements      previ ous l y
Status Description            Infection              Stable           Elimination    s heddi ng detected         remai n        i nfected s ows
                                                                                         for >= 6 mon    s eronegai ve for >=      have been
                                                                                                                  2 mon             removed
The Plan – Standardized Testing

                       1      I (positive                                                                                   III (provisional
Herd PRRS Status                                                       II (positive stable)                                                         IV (negative)
                              unstable)                                                                                         negative)
                                                                                                                             3: Transitioning to     4: Negative - no
                                                                                                        2C: Long Term      Negative - nega tive ELISA pos i tive a nd
                           1: Unstable / Active      2a: Short Term          2b: Undergoing              Stable - no        gi l t repl a cements       previ ous l y
Status Description              Infection                 Stable               Elimination          s heddi ng detected              rema i n        i nfected s ows
                                                                                                        for >= 6 mon       s eronega i ve for >=        ha ve been
                                                                                                                                      2 mon              removed
                                                                                                                            >= 30 gi l ts a re PCR
                                                                          60 pi gs per s a mpl e:
                                                                                                                           a nd ELISA nega tive
                                                                            4 weeks of 4 da y       60 pi gs a t wea ni ng
                                                       60 pi gs per                                                          a t l ea s t 1 month   60 hea d PCR a nd
                                                                           ol d pi gs a nd pi gs       every 4 weeks ,;
Testing to Prove                                      s a mpl i ng; 4                                                       pos t i ntroduction      ELISA nega tive
                           Defa ut State wi th                             a t wea ni ng; PRRS      PRRS PCR, Pool 5; 6
         2                                        cons ecutive weeks                                                              a nd rema i n    over 2 cons ecutive
Status                      out di a gnotics                              PCR, Pool 5 (total of            months
                                                   of 4 da y ol d pi gs ;                                                  nega tive; on goi ng s a mpl i ngi ngs a t
                                                                              8 cons ecutive            cons ecutive
                                                    PRRR PCR Pool 5                                                        monthl y tes ting of l ea s t 30 da y a pa rt
                                                                           weeks of nega tive              months
                                                                                                                             30 wea ned pi gs ;
                                                                                 tes ting)
                                                                                                                                  PCR, Pool 5
Earliest to initiate                               >= 22 weeks pos t
                                                        i nfection      After 4 cons ecutive 6 months a fter 1st
testing to confirm
                                   n/a            (i nocul a tion) a nd nega tive tes ts of >= neg wea ned pi g                 9 months
status after herd                                   pi gs born dea d     60 4 da y ol d pi gs      tes ting.
closure                                                <12% of TB
The Plan – Science Based Management
                          1      I (positive                                               III (provisional
     Herd PRRS Status                                 II (positive stable)                                    IV (negative)
                                 unstable)                                                     negative)
                                                               Sow Management
                                                                             Yes – Prev.
     Gilt Introductions             No         No             Yes                            Yes – Naïve       Yes – Naïve
                                                                              Infected
     Prebreeding vaccines           No         Yes            Yes               Yes              Yes               Yes
     Prefarrowing vaccines          No         Yes            Yes               Yes              Yes               yes

     Change needles
                                    Yes        Yes            Yes               Yes              Yes               No
     between sows and gilts

     Manure feedback
                                    No         No             No                No               No                Yes
     prefarrow
     Manure Feedback
                                    No         Yes            Yes               Yes              Yes               Yes
     prebreeding
     Tissue or serum
                                    No         No             No                No               No                Yes
     feedback to gilts
                                                     Farrowing House Management Practices
     Wash all crates with
     dry time between               Yes        Yes            Yes               Yes              Yes               No
     litters
     Allow part weaning of
                                    No         No             No                Yes              Yes               Yes
     rooms
     Change needles and
                                    Yes        Yes            Yes               Yes              Yes               No
     blades between litters
     Use of warming tubs/
                                    No         Yes            Yes               Yes              Yes               Yes
     split suckle boxes
     Use Processing carts           No         Yes            Yes             Yes                Yes               Yes
                                                               Piglet Movements
     Movements at less
     than 24 hours of age           No         No             Yes               Yes              Yes               Yes
     only for litter size 3
     Fall back litter (1 nurse
                                    No         No             Yes               Yes              Yes               Yes
     sow per 26 crates) 4
     Pool small pigs in one
                                    No         No             No                Yes              Yes               Yes
     litter5
     Holding pigs at
                                    No         No             No                No               No                Yes
     weaning for quality
Clean Up Costs
• The basic “Jim Lowe Plan”
   – Close herd for 30 weeks
   – Place as many gilts in farm as possible – up to 20 weeks
   – Do offsite breeding project for last 15 weeks to keep
     making breed target – but only at normal replacement rate
   – IMPLEMENT STANDARD MANGEMENT PRACTICES
• Costs
   – Breeding project – Rent $20,000 per 2500 sows, Extra
     labor $5,000-10,000 bonus to pay crew to go off site
   – Increased testing - $5000
   – Total $30,000-35,000 – or $13-14 per sow
• Payback time of 10-12 weeks!
Summary for success
• Long term view of business and willing to keep
  score in long term margin not sort term ups
  and downs
• Understand herd status
• Belief in standard processes and willingness to
  stick to them long term
• Willingness to challenge teams on behavior
  and old dogmas– reduce both internal
  transmission and external introduction risks
Thank you

 James F. Lowe, DVM ,MS
 lowe@loweconsultingltd.com
 Mobile: 309-336-1006

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Dr. Jim Lowe - Proven Practical Strategies for PRRS Free Heard

  • 1. Using Standard Processes to Minimize the Impact of PRRS Over Time in Breeding Herds James F. Lowe, DVM, MS Lowe Consulting Ltd. Department of Veterinary Clinical Medicine, University of Illinois
  • 2. PRRS Has Not Gone Away…. AASV and PRRS CAP PRRS Incidence Pilot Project – 2011-2012
  • 3. The Basics of PRRS Control in My Feeble Mind • There are only 2 kinds of sow farms – PRRS positive and PRRS Naïve – Stable in my world means reproductive stability – nothing about the pigs – “Stable farms” have positive pigs on a regular basis we just don’t test enough to know it. • Positive pigs cost $$$$$$ - like $6 per head • Therefore sow farms have to be PRRS naïve to optimize profit.
  • 4. Holtkamp PRRS Cost Study - 2011 • Stevens Co. MN project financial assessment • The cost of productivity losses due to PRRS virus breeding herd and growing pigs combined range from $78 - $255. – No negative pigs when breed herd positive • $255/sow – Frequently weans negative pigs – positive/positive stable • No break in the breeding last 12 months • Pigs placed in finisher negative and stayed negative • $78/sow – best case • What’s it worth to wean negative pigs? – $4.63 – negative at market – $2.13 – if positive at market (breaks in finishing)
  • 5. The $2,050,000 Question •Is TEST NEGATIVE really NEGATIVE?????
  • 6. The problem with sampling…. • If you sample 30 weaned pigs once a month in a sow farm with PRRS antibodies for PRRS PCR and they are all negative is the farm always negative? • In any given month with 30 samples, assuming that the test finds all the positives (100% sensitive), the true infection rate is between 0 and 1.7% for the WEEK that you sampled. It says nothing about all the other weeks.
  • 7. Ah but getting rid of the virus on the sow farm costs more than $6 a pig so I will be “positive stable”… • To paraphrase Suzi Orman…. SHOW ME THE MONEY… • Large data set – PRRS Infected breeding farms (Positive Stable) – 2 PSY lower than Naïve farms with similar Management – $35 per pig value X 2 PSY reduction in output = $70 lost value per sow • “Positive Stable” farms have between 0.5 and 1.5 periods of shedding virus to pigs per year that lasts for 3-6 weeks. – 1 event x 4 weeks = 8% of pig flow per year x $6 per pig = ~$0.50 per pig cost x 24 PSY = $12 per sow per year • Net Cost is $82 per sow per year for PRRS on the Positive Stable Farm compared to the Naïve Farm or $205,000 per year on a 2500 sow farm!!!
  • 8. But I get PRRS every year anyway so why clean up? • There is no data to support that prior infection in a sow herd reduces the ECONOMIC impact of a new infection…. The money is in the pigs and the pigs are still a challenge with the new infection.
  • 9. So how do I get from here to there? 1. Understand where you are today – AASV Herd Status definitions – Stage 1 to 4 2. Use Standard Testing to define status 3. Utilize Standard Management Processes based on herd status to minimize risk. – AASV is coordinating project to summarize Scientific data on best management practices for each herd stage. – Process to be finalized by November 2011
  • 10. Why a standard process? • It is all about repeatability – Let the science drive the decisions • It is all about transparency – Make it clear so EVERYBODY knows what is going on • It is all about accountability – Production team has to know what they are accountable for and leadership has to make it happen
  • 11. Implementation 1. DEFINE the issue to be addressed within the context of the SYSTEM 2. Design a PROCESS by developing a series of TASKS in a logical order 3. TEACH the tasks to the people 4. MONITORING the success and performance of the process 5. CORRECT errors by refining tasks or retraining people
  • 12. System Understanding Biological Correctness Simplicity The Four Pillars Implementation Communication
  • 13. Herd Status – Defining the Issue 1 I (positive III (provisional Herd PRRS Status II (positive stable) IV (negative) unstable) negative) 3: Transitioning to 4: Negative - no 2C: Long Term Negative - negati ve ELISA pos i ti ve and 1: Unstable / Active 2a: Short Term 2b: Undergoing Stable - no gi l t repl acements previ ous l y Status Description Infection Stable Elimination s heddi ng detected remai n i nfected s ows for >= 6 mon s eronegai ve for >= have been 2 mon removed
  • 14. The Plan – Standardized Testing 1 I (positive III (provisional Herd PRRS Status II (positive stable) IV (negative) unstable) negative) 3: Transitioning to 4: Negative - no 2C: Long Term Negative - nega tive ELISA pos i tive a nd 1: Unstable / Active 2a: Short Term 2b: Undergoing Stable - no gi l t repl a cements previ ous l y Status Description Infection Stable Elimination s heddi ng detected rema i n i nfected s ows for >= 6 mon s eronega i ve for >= ha ve been 2 mon removed >= 30 gi l ts a re PCR 60 pi gs per s a mpl e: a nd ELISA nega tive 4 weeks of 4 da y 60 pi gs a t wea ni ng 60 pi gs per a t l ea s t 1 month 60 hea d PCR a nd ol d pi gs a nd pi gs every 4 weeks ,; Testing to Prove s a mpl i ng; 4 pos t i ntroduction ELISA nega tive Defa ut State wi th a t wea ni ng; PRRS PRRS PCR, Pool 5; 6 2 cons ecutive weeks a nd rema i n over 2 cons ecutive Status out di a gnotics PCR, Pool 5 (total of months of 4 da y ol d pi gs ; nega tive; on goi ng s a mpl i ngi ngs a t 8 cons ecutive cons ecutive PRRR PCR Pool 5 monthl y tes ting of l ea s t 30 da y a pa rt weeks of nega tive months 30 wea ned pi gs ; tes ting) PCR, Pool 5 Earliest to initiate >= 22 weeks pos t i nfection After 4 cons ecutive 6 months a fter 1st testing to confirm n/a (i nocul a tion) a nd nega tive tes ts of >= neg wea ned pi g 9 months status after herd pi gs born dea d 60 4 da y ol d pi gs tes ting. closure <12% of TB
  • 15. The Plan – Science Based Management 1 I (positive III (provisional Herd PRRS Status II (positive stable) IV (negative) unstable) negative) Sow Management Yes – Prev. Gilt Introductions No No Yes Yes – Naïve Yes – Naïve Infected Prebreeding vaccines No Yes Yes Yes Yes Yes Prefarrowing vaccines No Yes Yes Yes Yes yes Change needles Yes Yes Yes Yes Yes No between sows and gilts Manure feedback No No No No No Yes prefarrow Manure Feedback No Yes Yes Yes Yes Yes prebreeding Tissue or serum No No No No No Yes feedback to gilts Farrowing House Management Practices Wash all crates with dry time between Yes Yes Yes Yes Yes No litters Allow part weaning of No No No Yes Yes Yes rooms Change needles and Yes Yes Yes Yes Yes No blades between litters Use of warming tubs/ No Yes Yes Yes Yes Yes split suckle boxes Use Processing carts No Yes Yes Yes Yes Yes Piglet Movements Movements at less than 24 hours of age No No Yes Yes Yes Yes only for litter size 3 Fall back litter (1 nurse No No Yes Yes Yes Yes sow per 26 crates) 4 Pool small pigs in one No No No Yes Yes Yes litter5 Holding pigs at No No No No No Yes weaning for quality
  • 16. Clean Up Costs • The basic “Jim Lowe Plan” – Close herd for 30 weeks – Place as many gilts in farm as possible – up to 20 weeks – Do offsite breeding project for last 15 weeks to keep making breed target – but only at normal replacement rate – IMPLEMENT STANDARD MANGEMENT PRACTICES • Costs – Breeding project – Rent $20,000 per 2500 sows, Extra labor $5,000-10,000 bonus to pay crew to go off site – Increased testing - $5000 – Total $30,000-35,000 – or $13-14 per sow • Payback time of 10-12 weeks!
  • 17. Summary for success • Long term view of business and willing to keep score in long term margin not sort term ups and downs • Understand herd status • Belief in standard processes and willingness to stick to them long term • Willingness to challenge teams on behavior and old dogmas– reduce both internal transmission and external introduction risks
  • 18. Thank you James F. Lowe, DVM ,MS lowe@loweconsultingltd.com Mobile: 309-336-1006

Notas do Editor

  1. It is critical to remember that doing is not implementing.Successful implementation is when a process repeatedly functions without any single person’s long term involvement. We tend to be really good doers and sometimes we mistake that for being good implementers. System vs independent clients5 steps.
  2. For the 5 steps to work there are 4 pillars that they are based onSpend rest of time talking about these 4 pillars and what they mean