Learn how manufacturers use root cause analysis, rca training for manufacturers. Index / Highlights Why is root cause analysis used in manufacturing ? How manufacturers use root cause analysis ? What are the benefits RCA comes with ? Implementing root cause analysis basics What are the “5 why’s” ? What is Failure Modes effect analysis (FMEA) ? What is “Scatter Diagram” ? What is “Fishbone Diagram” ? Role of RCA in “6 Sigma” ? Which professionals should learn ? RCA for manufacturers : Training structures Workshops and case studies. RCA for Manufacturers, Workshop, Case-studies Interactive Course By: Tonex Training Request more information https://www.tonex.com/training-courses/root-cause-analysis-for-manufacturers/

2. Learnhow touseRootCauseAnalysis
(RCA) in manufacturing.
RCA forManufacturers, Workshop, Case-studies
STARTLEARNING
InteractivePresentationBy: Tonex Training

3. Index/ Highlights
 Whyisrootcauseanalysisusedinmanufacturing?
 Howmanufacturersuse rootcauseanalysis?
 Whatare thebenefitsRCAcomes with?
 Implementingrootcauseanalysisbasics
 Whatare the“5why’s”?
 WhatisFailureModeseffectanalysis(FMEA) ?
 Whatis“ScatterDiagram”?
 Whatis“Fishbone Diagram”?
 RoleofRCAin“6Sigma”?
 Which professionalsshouldlearn?
 RCAformanufacturers: Trainingstructures
 Workshopsandcasestudies.

4. Whyis root cause analysis
used in manufacturing ?

5. Root Cause Analysis (RCA) is used by manufacturers in manufacturing.
BECAUSE
The stepsofthemanufacturingprocessareextensive!
The processesarecomplex enough!
RCAhelpstoidentifymanufacturingissues!
1
2
3

6. Oh!No.Toomuchproductionissuesfound!
Howtotameit?

7. How manufacturers use
root cause analysisin manufacturing ?

8. Wide range ofindustries use RCA in their manufacturing. General &
Automotive Manufacturing, Industrial Process Control,&Engineering.
I.T ...
Automation Convenience PracticalSolution CostSaving
Benefits/Outcome
RCAANALYSIS,PROCESS, BENEFITS

9. What are the RCA benefits ?

10. There areplenty ofadvantages RCA usually comes with. The major
benefits are:
• Performs perfect troubleshooting in manufacturing.
• Identifies existing issues & prevent reoccurrences.
• It saves valuable resources along with time andmoney.
• Ensures no safety hazardsorbig machine breakdown !
• Improves product quality &customer satisfaction
• Increases revenue, helps tomove forward.

11. OMG !BIG MACHINE
BREAKDOWN!
“Yes,because machineries are
experiencing issuesthere”.

12. Implementing root cause
analysisbasics

13. Root Cause Analysis is a useful process toidentify andfixing existing
problems.
• Figureoutwhatnegativeeventsareoccurring.Then,lookatthecomplex systemsaroundthoseproblems,
andidentifykeypointsoffailure.Finally,determinesolutionstoaddressthosekeypoints,orrootcauses.
• Youcan use manytoolstosupportyourRCAprocess.Cause and Effect Diagrams and5Whys are
integraltotheprocessitself,while FMEA andKaizen helpminimizetheneedforRCAinthefuture.

14. Template Credit: MindTools.

15. What are the “5 why’s” ?

16. The5 Whys : An investigative method
The FiveWhys isan investigativemethodusedtodrilldownona particularproblem.“Why?”isasked
repeatedlyuntila coreproblemisidentified.
?
? ? ? ? ?
Findansweroftop
5questions.

17. What is Failure Modes
Effect Analysis(FMEA) ?

18. FailureModes effectanalysis (FMEA) – Disclosingfailureswithinany
particularsystem.
Usethistoolatanyparticularandconsistsoftwomaincomponents:
Failure Mode Effect Analysis

19. What is “Scatter Diagram” ?

20. Scatter Diagram –also known as Scatter Plots, arevisual
representations ofa relationship between two sets ofdata.
Quantitativemethod
Quantitativemethodfor
Testingcorrelationbetweenvariables.

21. What is “Fishbone Diagram” ?

22. Fishbone diagramtool is widely used toanalyze
complex problems.
Alternatively known as a Cause-and-Effect
Diagram,

23. Role of RCA in “6 Sigma” ?

24. RCA is a core component ofSixSigma,
which is yet another process improvement
methodology that makes for less waste and
redundancy within factory operations.
Waste reduction

25. Which professionals should learn ?

26. Technicians, Engineers, Testers, Integrators,
Operators, Maintenance, Analyst, Quality,
Reliability, Safety, Process Employees.
LearnthroughLectures,hands-onandproblemsolvingpractices

27. Root Cause AnalysisFor Manufacturers :
Course Structures

28. Participantswilllearnwithtoolsand bestpracticestoanalyzecomplex systemstoidentifythe
rootcausesofproblems.
WaysToLearn:
• CourseManual+RCACheatSheet
• RootCauseAnalysisTools(TonexFeatured)
• TechniquesandTemplates
• ProblemSolvingandCorrectiveActionCore

29. Workshops and case studies

30. Workshop:RCATechniques
PracticalProblem- PracticalSolutions
SIGNUP !

31. Request more information
https://www.tonex.com/training-courses/root-cause-analysis-for-manufacturers/
SIGNUP