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Bristol Head Office
Tel: 0117 977 4647
Fax: 0117 977 5582
Northern Office
Tel: 0191 490 1547
Fax: 0191 477 5371

INSTALLATION INSTRUCTION
HEASHRINK JOINT TO SUIT 3-4 CORE XLPE/SWA/PVC
CABLE 0.6 TO 3.6kV TYPE: SPA

DATE OF ISSUE:- 29.10.08
X

ONLY THREE CORES
SHOWN FOR CLARITY

Fig 1

A

A
STRIP TO ½ LENGTH OF
CONNECTOR

B

B
X

SHORT SIDE

LONG SIDE

1. Ensure that the Cables overlap and prepare as above using the dimensions given in Table 1 below.
2. Slide the Outer Shrink Tube, Armour Clamps and Copper Sock (If used) over the Cable end/s.

CONDUCTOR
2

SIZE (mm )
1.5-6
10-16
25-50
70-95
120-185
240-400

LONG SIDE SHORT SIDE
(mm)
150
170
215
300
400
530

BEDDING

ARMOUR

B (mm)
10
15
20
20
20
30

A (mm)
30
35
45
50
60
75

(mm)
90
135
135
200
300
390

X

HALF
CONNECTOR
LENGTH

TABLE 1

212D BLACK
MASTIC TAPE

OUTER
SHRINK
TUBE

Fig 2

ARMOUR
SUPPORT RING

CONNECTOR
INSULATION TUBES

3. Bend back the Armour Wires and apply 212D
Black Mastic Tape around the Cable Bedding. Fit
the Armour Support Ring towards the end of the
Bedding. Press the Armour Wires into the Tape
before applying more Black Tape as shown in
Fig 2.
Position the Core Tubes down the longer Cores
Note:- If 3 and ½ Core Cable being used, ensure
any smaller Connector Insulation Tube is
positioned on the smaller of the Cores.
OUTER
SHRINK
TUBE

Fig 3

4. Expose the Conductors to half the length of the Connectors and fit using a suitable Crimp tool.
Note:- Mechanical Shearbolt Connectors can be used, but user should advise as Insulation Tubes will need to be
increased in size.
5. Position the Tubes centrally over the Connectors and shrink from the centre to one end at a time. Keep the flame
on the move to ensure an even wall thickness. Sealants will be visible at Tube ends once fully shrunk.
Note:- Copper Sock/Mesh is
supplied instead of Cages for
small Multicore and Power
Joints up to 50mm2

OUTER
SHRINK
TUBE

Fig 4

6. Wrap the Armour Cage around the joint gap and secure to the Armours at both sides with the Armour Clamps provided
(Roll Springs if Copper Sock). Note:- User may need to apply Tape to the Cores to keep the joint profile down,
particularly in the case of core crossing.
Figure 5 shows Copper
Sock secured to Armours
With Roll Springs

Fig 5

OUTER
SHRINK
TUBE
Fig 6

7. Tape over any sharp points including Clamp Buckles.

OUTER SHRINK TUBE
Fig 7

8. De-grease the Cable Sheaths with the Tissues provided. Centralise the Tube and shrink from the centre to one end at
a time. Keep the flame on the move all around the Tube to ensure an even wall thickness.
9. Allow the completed Joint to cool before applying any mechanical strain.

IMPORTANT NOTICE TO PURCHASER:- Sellers and Manufacturere’s only obligation shall be to replace such quantity of the product proved to be defective. Neither the Seller nor
Manufacturer shall be liable for any injury, loss or damage, direct or consequential, arising out of the use or inability to use the product. Before using, User shall determine the
suitability of the product for his or her intended use and User assumes all risk and liability whatsoever in connection therewith.

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Heat Shrink Cable Joints Instruction - Low Voltage XLPE SWA 0.6kV-3.3kV SPS Heat Shrink Joints

  • 1. Bristol Head Office Tel: 0117 977 4647 Fax: 0117 977 5582 Northern Office Tel: 0191 490 1547 Fax: 0191 477 5371 INSTALLATION INSTRUCTION HEASHRINK JOINT TO SUIT 3-4 CORE XLPE/SWA/PVC CABLE 0.6 TO 3.6kV TYPE: SPA DATE OF ISSUE:- 29.10.08
  • 2. X ONLY THREE CORES SHOWN FOR CLARITY Fig 1 A A STRIP TO ½ LENGTH OF CONNECTOR B B X SHORT SIDE LONG SIDE 1. Ensure that the Cables overlap and prepare as above using the dimensions given in Table 1 below. 2. Slide the Outer Shrink Tube, Armour Clamps and Copper Sock (If used) over the Cable end/s. CONDUCTOR 2 SIZE (mm ) 1.5-6 10-16 25-50 70-95 120-185 240-400 LONG SIDE SHORT SIDE (mm) 150 170 215 300 400 530 BEDDING ARMOUR B (mm) 10 15 20 20 20 30 A (mm) 30 35 45 50 60 75 (mm) 90 135 135 200 300 390 X HALF CONNECTOR LENGTH TABLE 1 212D BLACK MASTIC TAPE OUTER SHRINK TUBE Fig 2 ARMOUR SUPPORT RING CONNECTOR INSULATION TUBES 3. Bend back the Armour Wires and apply 212D Black Mastic Tape around the Cable Bedding. Fit the Armour Support Ring towards the end of the Bedding. Press the Armour Wires into the Tape before applying more Black Tape as shown in Fig 2. Position the Core Tubes down the longer Cores Note:- If 3 and ½ Core Cable being used, ensure any smaller Connector Insulation Tube is positioned on the smaller of the Cores.
  • 3. OUTER SHRINK TUBE Fig 3 4. Expose the Conductors to half the length of the Connectors and fit using a suitable Crimp tool. Note:- Mechanical Shearbolt Connectors can be used, but user should advise as Insulation Tubes will need to be increased in size. 5. Position the Tubes centrally over the Connectors and shrink from the centre to one end at a time. Keep the flame on the move to ensure an even wall thickness. Sealants will be visible at Tube ends once fully shrunk. Note:- Copper Sock/Mesh is supplied instead of Cages for small Multicore and Power Joints up to 50mm2 OUTER SHRINK TUBE Fig 4 6. Wrap the Armour Cage around the joint gap and secure to the Armours at both sides with the Armour Clamps provided (Roll Springs if Copper Sock). Note:- User may need to apply Tape to the Cores to keep the joint profile down, particularly in the case of core crossing.
  • 4. Figure 5 shows Copper Sock secured to Armours With Roll Springs Fig 5 OUTER SHRINK TUBE Fig 6 7. Tape over any sharp points including Clamp Buckles. OUTER SHRINK TUBE Fig 7 8. De-grease the Cable Sheaths with the Tissues provided. Centralise the Tube and shrink from the centre to one end at a time. Keep the flame on the move all around the Tube to ensure an even wall thickness. 9. Allow the completed Joint to cool before applying any mechanical strain. IMPORTANT NOTICE TO PURCHASER:- Sellers and Manufacturere’s only obligation shall be to replace such quantity of the product proved to be defective. Neither the Seller nor Manufacturer shall be liable for any injury, loss or damage, direct or consequential, arising out of the use or inability to use the product. Before using, User shall determine the suitability of the product for his or her intended use and User assumes all risk and liability whatsoever in connection therewith.