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2
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1) PIPE & PIPE      3) PIPE FITTING & FLANGE
   • Butt-weld         • Elbow
   • Stub-in           • Tee
   • Branch conn       • Reducer


2) PIPE & FLANGE    4) PIPE & FITTING
   • Slip-on           • For 1-1/2” pipe & below
   • Welding Neck      • Threaded
   • Threaded          • Socket-weld
   • Socket-weld
   • Lap Joint
                                                   3
                    yd/0609
4
yd/0609
5
yd/0609
6
yd/0609
Branch
                  tee


union
                                       branch coupling


        Straight stub-in




                                     Lateral
                                     stub-in
                                                         7
                           yd/0609
8
yd/0609
9
yd/0609
10
yd/0609
11
yd/0609
STRUCTURE
    • Primary        • Secondary


                TYPE OF REINFORCEMENT
•    Water tight doubler          •      Non-tight doubler
•    Water tight pipe sleeve      •      Non-tight pipe sleeve
•    Insert Plate                 •      Tubing - A0 / A60 / W.T.
•    Pipe Coupling                •      “CSD” Plug / “Rotex”
                                         Plug


                                                                    12
                               yd/0609
13
yd/0609
14
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15
yd/0609
16
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17
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18
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19
yd/0609
GUIDE SUPPORT
    Steel with brass /
                                   VALVE HANDLE
    bronze bushing
                                   INDICATOR & PIPE
                                   SLEEVE AS GUARD
STEEL POLISHED ROD

                                   STUFFING BOX &
                                   W.T. GLAND
VALVE ATTACHMENT :
1) Rising Stem
2) Non-rising Stem
3) Fork Type                       JOINT :
4) Butterfly Valve                 1) Universal Cplg
                                   2) Bevel Gear


                                                       20
                         yd/0609
21
yd/0609
Gate valve

                 Attachment   Guide support


                               Extension rod


                                      Attachment
  Bevel gear                                             Universal             Butterfly
                                                           Cplg                 Valve



                                             Guide support      W.T. gland
                                                                stuffing box


 Extension rod


Guide support
                                                                     Butterfly valve
                                                                     position handle

Handwheel
                                                                                           22
                                   yd/0609
Handwheel



               W.T. gland
    Position   stuffing box
   indicator




                              23
yd/0609
• Firewater system




•   Sewage system
•   Dirty oil system
•   Bilge system
                       24
          yd/0609
•   The shore connection piece shall be
                                                      kept near the filling station on either
•   The flange made of steel shall be                 side of the vessel.
    installed (welded) at the port &              •   It shall be kept together with bolts &
    starboard shore connections.                      washers 4sets-16mm (5/8”) x 50mm (2”)
                                                                4sets-        (5/8”           (2”
                                                      LG, gasket 1pc-10.5kg/cm2(150 psi)
                                                                   1pc-                 psi)      25
                                        yd/0609
26
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•   The flange made of steel shall
              be installed (welded) at the
              port & starboard shore
              connections.
          •   This deck facilities is adapted
              from the marine pollution
              regulation #19
          •   The flange is designed to
              accept pipes up to a max.
              internal dia. Of 125mm (5”) &
                       dia.            (5”
              shall be flat face
          •   The flange shall complete
              with 6sets-M20 x 60mm LG
                    6sets-
              bolts & nuts with a gasket of
              oil proof material, suitable for
              service pressure of 0.6mPA
              (6 bar). Non asbestos gasket
              shall be full face, 1.5mm
              thickness & suitable for
              service pressure of 1.0mPA
              (10bar)
                                                 27
yd/0609
•   The flange made of steel
              shall be installed (welded)
              at the port & starboard
              shore connections
              together with blind flange.
          •   This deck facility is
              adapted from the marine
              pollution regulation #11
          •   Both flange shall be flat
              face & provided with
              4sets-M16 x 60mm LG
              4sets-
              bolts & nuts together with
              a suitable gasket.
          •   Flange & gasket shall be
              suitable for a service
              pressure of 0.6mPA (6
              bar)



                                            28
yd/0609
29
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• Top plug & coupling             • Tank check valve
• Extended pipe with                (ball float) -
  cap                               single/double
• Extended pipe with              • Gooseneck
  self-closing valve
• Bottom striking
  plate

                                                       30
                        yd/0609
•   SW - SEA WTR     •   PW - POTABLE WTR
          •   DW - DRILL WTR   •   BL - BILGE
          •   FO - FUEL OIL    •   MC - MUD
          •   VOID - VOID          CONTAIMINATED
          •   BO - BASE OIL    •   DO - DIRTY OIL
                                                      31
yd/0609
NOTE: SELF CLOSING VALVE TO BE INSTALLED ONLY FOR OIL TANK SOUNDING PIPE TERMINATING BELOW
                                                           SOUNDING
   WEATHER DECK
                                                                                             32
                                          yd/0609
33
yd/0609
34
yd/0609
35
yd/0609
36
yd/0609
ITEM 7
          INSECT SCREEN - SEWAGE
          FLAME SCREEN - OIL


                                   37
yd/0609
Coaming / drip pan
  (for oil tank)




                     38
        yd/0609
•   Butt-weld ends
•   Type 1 - Concentric reducer
•   Type 2 - Half pipe with cap




                                  39
               yd/0609
40
yd/0609
41
yd/0609
•     RATIO OF CLEAR THROUGH STRAINER TO PIPE
          AREA IS 2.7:1
    •     ALL DRAINS IN AREAS WITH DECK COVERING TO
          BE ELEVATED TO DECK COVERING
                                                      42
yd/0609
43
yd/0609
44
yd/0609
• U-BOLT   • PIPE SHOE    • PIPE CLAMP


                                         45
                yd/0609
•   THIS TABLE IS APPLICABLE FOR MAX. SPACING BETWEEN PIPE
    SUPPORTS FOR HORIZONTAL STRAIGHT RUN OF STANDARD AND
    HEAVIER PIPE AT MAX. OPERATING TEMP. OF 750 ºF (300 º C)
                                                               46
                             yd/0609
47
yd/0609
48
yd/0609
49
yd/0609
50
yd/0609
51
yd/0609
52
yd/0609
•      PIPE SUPPORT DIRECTLY WELDED TO SIDE SHELL
          IS NOT ALLOWED. DOUBLER IS TO BE USED.




                                                       53
yd/0609
•   ALL BOLTS AND NUTS TO BE CADMIUM
              PLATED SAE J429 Gr.8 AND SAE J995
              Gr.8, HEAVY DUTY
          •   ALL METAL COMPONENTS OF THE
              STAUFF CLAMPS TO BE ZINC PLATED.
                                                  54
yd/0609
55
yd/0609
56
yd/0609
57
yd/0609
58
yd/0609

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Piping construction-std

  • 3. 1) PIPE & PIPE 3) PIPE FITTING & FLANGE • Butt-weld • Elbow • Stub-in • Tee • Branch conn • Reducer 2) PIPE & FLANGE 4) PIPE & FITTING • Slip-on • For 1-1/2” pipe & below • Welding Neck • Threaded • Threaded • Socket-weld • Socket-weld • Lap Joint 3 yd/0609
  • 7. Branch tee union branch coupling Straight stub-in Lateral stub-in 7 yd/0609
  • 12. STRUCTURE • Primary • Secondary TYPE OF REINFORCEMENT • Water tight doubler • Non-tight doubler • Water tight pipe sleeve • Non-tight pipe sleeve • Insert Plate • Tubing - A0 / A60 / W.T. • Pipe Coupling • “CSD” Plug / “Rotex” Plug 12 yd/0609
  • 20. GUIDE SUPPORT Steel with brass / VALVE HANDLE bronze bushing INDICATOR & PIPE SLEEVE AS GUARD STEEL POLISHED ROD STUFFING BOX & W.T. GLAND VALVE ATTACHMENT : 1) Rising Stem 2) Non-rising Stem 3) Fork Type JOINT : 4) Butterfly Valve 1) Universal Cplg 2) Bevel Gear 20 yd/0609
  • 22. Gate valve Attachment Guide support Extension rod Attachment Bevel gear Universal Butterfly Cplg Valve Guide support W.T. gland stuffing box Extension rod Guide support Butterfly valve position handle Handwheel 22 yd/0609
  • 23. Handwheel W.T. gland Position stuffing box indicator 23 yd/0609
  • 24. • Firewater system • Sewage system • Dirty oil system • Bilge system 24 yd/0609
  • 25. The shore connection piece shall be kept near the filling station on either • The flange made of steel shall be side of the vessel. installed (welded) at the port & • It shall be kept together with bolts & starboard shore connections. washers 4sets-16mm (5/8”) x 50mm (2”) 4sets- (5/8” (2” LG, gasket 1pc-10.5kg/cm2(150 psi) 1pc- psi) 25 yd/0609
  • 27. The flange made of steel shall be installed (welded) at the port & starboard shore connections. • This deck facilities is adapted from the marine pollution regulation #19 • The flange is designed to accept pipes up to a max. internal dia. Of 125mm (5”) & dia. (5” shall be flat face • The flange shall complete with 6sets-M20 x 60mm LG 6sets- bolts & nuts with a gasket of oil proof material, suitable for service pressure of 0.6mPA (6 bar). Non asbestos gasket shall be full face, 1.5mm thickness & suitable for service pressure of 1.0mPA (10bar) 27 yd/0609
  • 28. The flange made of steel shall be installed (welded) at the port & starboard shore connections together with blind flange. • This deck facility is adapted from the marine pollution regulation #11 • Both flange shall be flat face & provided with 4sets-M16 x 60mm LG 4sets- bolts & nuts together with a suitable gasket. • Flange & gasket shall be suitable for a service pressure of 0.6mPA (6 bar) 28 yd/0609
  • 30. • Top plug & coupling • Tank check valve • Extended pipe with (ball float) - cap single/double • Extended pipe with • Gooseneck self-closing valve • Bottom striking plate 30 yd/0609
  • 31. SW - SEA WTR • PW - POTABLE WTR • DW - DRILL WTR • BL - BILGE • FO - FUEL OIL • MC - MUD • VOID - VOID CONTAIMINATED • BO - BASE OIL • DO - DIRTY OIL 31 yd/0609
  • 32. NOTE: SELF CLOSING VALVE TO BE INSTALLED ONLY FOR OIL TANK SOUNDING PIPE TERMINATING BELOW SOUNDING WEATHER DECK 32 yd/0609
  • 37. ITEM 7 INSECT SCREEN - SEWAGE FLAME SCREEN - OIL 37 yd/0609
  • 38. Coaming / drip pan (for oil tank) 38 yd/0609
  • 39. Butt-weld ends • Type 1 - Concentric reducer • Type 2 - Half pipe with cap 39 yd/0609
  • 42. RATIO OF CLEAR THROUGH STRAINER TO PIPE AREA IS 2.7:1 • ALL DRAINS IN AREAS WITH DECK COVERING TO BE ELEVATED TO DECK COVERING 42 yd/0609
  • 45. • U-BOLT • PIPE SHOE • PIPE CLAMP 45 yd/0609
  • 46. THIS TABLE IS APPLICABLE FOR MAX. SPACING BETWEEN PIPE SUPPORTS FOR HORIZONTAL STRAIGHT RUN OF STANDARD AND HEAVIER PIPE AT MAX. OPERATING TEMP. OF 750 ºF (300 º C) 46 yd/0609
  • 53. PIPE SUPPORT DIRECTLY WELDED TO SIDE SHELL IS NOT ALLOWED. DOUBLER IS TO BE USED. 53 yd/0609
  • 54. ALL BOLTS AND NUTS TO BE CADMIUM PLATED SAE J429 Gr.8 AND SAE J995 Gr.8, HEAVY DUTY • ALL METAL COMPONENTS OF THE STAUFF CLAMPS TO BE ZINC PLATED. 54 yd/0609