Diamond Tool Manufacturing Project

1. B/28 Balaji Indus
8 strial Estate, Hanuman N
, Nagar, Akurli Road, Kand
i divali (E),
Mumb – 400101 Tel.: +91 22. 2965 57 50, Mobile: +91. 982 01 20601.
bai 1.
Ma
anufacturer: H Sintering Pr
Hot ress, Cold Pres and Complet Plant for Manufacturing Diamond Segme
ss te ents and Wire S
Saw Pearls
Ref.: TE/IN
R NTRO-01/
/GEN/201
11-12 Dt.:
Dear Sir,
D
First of all we th
F a hank you very mu
u uch for your int terest in our product
ra
ange and are now glad to give you details a
d w about our machin as follows
r nes
We are one of t
W o the leadding mannufactur
rers of c
complete plant and
e
machiner requi
m ry ired for the m
r manufactu ure of Diamond Tools for
d
Stone, Co
S oncrete, Glass, C
Ceramic & Refra
actory cu
utting ap
pplicatio
on.
Established in 19
E 994, we have mo than 17 yea
ore n ars of ex
xperienc in
ce
Diamond Tools. We aim in pr
D d ms roviding indigeno veloped high
ously dev
quality, in
q nnovativ and ec
ve conomica produ
al ucts. We have r
e realized f
from
very begi
v inning t
that Qua
ality do oesn't cost... it pays.
t We ar a
re
customer-driven and quali
a ity-driven company.
n
We are in the forefron of Si
W nt intering techno
g ology in India. A
n .
c onstant updat
t ting of t
technol ogy and a focu on a on-go
d us an oing
R & D effort has en nsured us an undis
n sputed leaders ship
position , with more tha 70+ Install
p m an lations all ove r India
Today, we compr
T w vely cove the c omplete range o Mach ines
rehensiv er of
fo Diam
or mond To histicated electr onic
ustry wi th high ly soph
ool indu d
c ontrols includin Micro processo P.I.D. temper
ng or . rature coontroller etc
r
We have wide ra
W ange of Sinterin machi
ng ines from 50kva to 150
m a 0kva
with sing
w gle phas and three p hase AC and D heat ing syst
se C DC tem,
In
nduction heatin syste
n ng em, Vac cuum sy
ystem, D Double compacction
s ystem & Infinite Variab le Pressu syst
e ure tem etc.
designs and bui
We also d
W ilds spec
cial purp
pose maachines t meet and
to
match s
m specific needs and s shares its exp pertise of proccess
paramete and focus on the pre
p ers n ecision & quality with th Diam
y he mond
Tool indu
T ustry it r
relates to
o.

2. Scope of our supply :
S y
• Single / Va
S ariable Sp
peed Rotaary Mixing
• Mixing Ma
M achine with 2 to 6 bottles
Mixing • Three Dim
T mensional l Turbulla
a Mixing
nes
Machin • Orbital Mixing Mac
O chine
•CCP‐150T SStandard Cold Pres
ss with
two side c
clamping cylinders
s
Cold •FFully Auto
omatic Vo
olumetric Mech. / Hyd. Coldd Press
Compacttion • 1
15 ton Sem
mi autommatic Cold
d Press for Wire Sa
aw Pearls
Presse
es
• 50 kva to 150 kva c
5 capacity H
Hot Sintering Press
ses
• Double Co
D ompactio on, Vacuum & Varia able Pressure syste
em
Hot • 3 Phase A
3 A. C. / D. C
C. balance
e load hea
ating syet
tem
Sinterin
ng
• In
nduction Sinteringg for Wire
e Saw Peaarls
Presse
es
• Weighing Balances
W s
• Hardness Tester
H
Other • Cooling To
C ower
Equipme
ents • Microscop
M pe
• steel Mou
s ulds
• Graphite M
G Moulds
• Aluminium
A m Frames s
Accessories
• In
nsulation
n Sheets
• Radius Grinding Machine
R
• Rotary San
R nd Blastin
ng Machine
Specia
al • Dressing &
D & Sharpening and Exposingg Machine
e
Machin
nes • In
nduction Brazing a
and Tensioning Ma
achine

3. Brief descr
B ription of productio proces :
f on ss
Cold press the
Receive vaarious metal Weigh and MMix the
pow
wder in steel
Powders, , Diamonds, powder and
m
moulds on
Steel blan
nks & bushess Diamondds in
Hyd
draulic Cold
as raw materials. required proportion.
r
comppaction presss.
Clea
aning, Deburrring
Sinterin
ng the Segm
ments / Pearls (Beads) in
& Grinding o
& of
Graphite mould on Hot press und der controlle
ed
Seg
gments / Peaarls
tim
me, temperatture, pressur
re cycle.
(Bea
ads) as requi
ired.
Br
razing the Exposin ng, Polishing,
,
Testing of the seg
gments /
seg
gments on Varnishinng, Painting &
&
Pearls (Beads
P s) for
Circu
ular or Gangg despatch segments / cu utters
Dimension, W Weight,
saww blanks as or Pearls (Be
eads) / Wiree Saw
Den nsity, Hardne
ess etc.
r
required. Chain to end user / Dea alers.
Estimate f Diamo
E for ond Tool P
Project :
Standard Project (75kva)
1 Cost of machin & equip
nes pment Rs. 15.00 to 25.00 Lac
2 Floor space req
r quired 800 to 1,2
200 sq. fee
et
3 Total power req
quired 60 to 90 hp
h
4 Total labour required 4 to 6 per shift
r
50,000 to 60,000 G
Gang Saw Seg/month or
S h
5 Produ
uction cap
pacity (Two shifts)
o
80,000 to 100,000 W
Wire Saw Pearls/mo
onth
Add the cost of La
A and, Plant & Build
t ding, Electrification and Wat
ter conne
ection
ch
harges to work out t
total proje cost
ect

4. We can al guide you step by step to set-u your p
W lso e p p up project as follows :
s
Providing y
you comple
ete Plant lay
yout for you
ur Factory /
/ Office etc.,
Installation
n and comm
missioning o
of all the machines pro
ocured by y
you,
Training of
f your man‐
‐power for o
operating /
/ maintainin
ng various m
machines in
n your plant
t,
After sales
s services of
f our machi
ines with pr
roper guida
ance on pre
eventive ma
aintenance,
Guiding yo
ou in various process p
parameters like : time – temperatu
– ure – pressure & soak cycle
Developing
g suppliers for raw materials and even field t
trial of your segments, if required
d.
List of Mac
L chinery re
equired al
long with their bud
dgetary pr
rices :
No De
escription of machin
nes Specificat
tion Price Rs.
e
1 Mi
ixing mach
hine MM-5/1A
AC XX,00
00/=
2 Co compa
old action pres
ss CP-150T X,XX,00
00/=
3 Ho Sinterin presses
ot ng HSP-75K/
/20T(E) X,XX,00
00/=
4 Ot
ther Equip
pments LOT X,XX,00
00/=
5 Va
arious Acc
cessories Moulds, F
Frames etc
c X,XX,00
00/=
15,65,00
00/=
Our 75
5kva Sint
tering p lant is m
most sta
andard a vers
and satile system
to pro duce an type of Diam
ny mond toools fro m Circu
ular to GGang
saw, W saw pearls, Stepped Taper & Sand
Wire d, r dwich se gments etc.
We are in to th business since last 17 years a we h
e his e 7 and have sup
pplied
more than 70 (Seventy Sinter
( y) ring plan all ov India and the all
nts ver a ey
nning to t entir satisfa
are run the re action of the con
f ncerned authorit
ties.
We hope the inform
W mation give above will be of your int
en terest and that we look
d
fo
orward to receive you positive reply at a early date for our mutual b
ur e an d benefit.
Thanking you and as
T y ssuring you of our b
best attenti
ion at all t
the times, we remain
n,
Yours Faith
Y hfully,
fo techno engineer
or rs,
Dharmesh Patel.
D