1. ScadaProject.com
Industrial Automation Solutions

2. What we do
 ScadaProject is a team of automation experts providing system design,
implementation and deployment services. We are committed to deliver world-
class yet cost-effective automated control solutions.
 In the past 7 years our engineers implemented tens of projects ranging from
SCADA programming to large turn-key control projects in food and beverage,
metallurgy, mining and manufacturing industries.
 We have experience working with the world leading equipment and technology
vendors such as SIEMENS, OMRON, Schneider Electric, Rockwell Automation.
 Our company currently employs 12 specialists, including SCADA programmers
and RIO/MCC builders, and provides a full range of services to create a vertically
integrated production control system.

3. Who we are
 Yevgeniy Burda
Sales and project manager, 12+ years of experience in large multi-
national organizations, including 5 years in Siemens (industry
automation and drive technology department).
 Igor Kurilets
Technical director, 10+ years of experience in industry
automation projects, a certified process control software
developer.
 Technical Team
Our technical team has more than 100 years of combined
experience in process control engineering and SCADA
programming.

4. How we can help
 Consulting
 System Design
 Project Management
 SCADA Programming
 Control Cabinet Assembly
 Installation and Commissioning
 Field Service and Remote Support
 Documentation
 Stuff Training

5.  Controllers and HMI:
 Siemens: SIMATIC S7-300, S7-400, S7-1200, S7-
1500;
 OMRON: CP1, CJ1, CS1;
 Schneider-Electric: M340, Premium, Quantum;
 Allen-Bradley: CompactLogix, SoftLogix 5800;
 ICP-DAS: I-7000, I-8000, WinCon, WinPac.
 SCADA Systems:
 Siemens WinCC;
 Adastra TraceMode;
 InTouch Wonderware.
Our experience

6. Success stories

7. Oilseed processing plant automation
 An international food company set the
goal to develop and implement a system
of automatic control of sunflower oilseed
processing plant which involved about
150 units (bucket
elevators, conveyors, screw
conveyors, presses, valves, separators, as
piration machines, etc).
 Process control system not only allowed
the customer to control and monitor the
line of manufacture, but also reduced fuel
and electricity consumption, thus
providing more ROI than it was expected.
 Production steps:
 Sunflower seeds bunkering;
 First step of oil extraction with hot screw
presses;
 Second step of oil extraction using high
temperature presses;
 Separation;
 Filtration;
 Transportation;
 Storage.

8. Oilseed processing plant automation
 Automation control system includes:
 Control and management of technological process in
an automatic mode, by means PLC (S7-400) and
SCADA software (WinCC 7.0);
 Technological process monitoring and control by
operator;
 Emergency alarm systems;
 Security system;
 Data collecting and storage, archiving, transmission
to plant`s MES (Manufacturing Execution System);
 Also used frequency convertors, sensors, RIO
(Remote Input/Output) and MCC (Motor Control
Cabinet) equipment.
 Controlled (on-line) parameters:
 Input volume of raw materials;
 Output volume of the received products:
oil, oilcake, pod;
 Resources: electricity, water, steam;
 I/O of different technological equipment.
 Number of controlled I/O signals:
 Digital Input – 1536 / Output – 768
 Analogue Input – 64 / Output – 32

9. Stainless steel hot-rolled mill
 Our client (a large metallurgical plant, manufacturer of
stainless sheets and low-carbon steel) faced problems
with quality of their rolling mill workshop’s products.
The main problem was related to maintaining the
thickness of metal sheets during production stage.
Client contracted us to create a new control system and
implement it without interruption of the production
processes.
 During implementation not only the problem of sheet
thickness have been solved, improving the product
quality and financial results, but also enabled the client
to control many other important product characteristics
(such us weight and length of output metal sheets).

10. Stainless steel hot-rolled mill
 Industrial control system includes:
 Automatic mode process control using
PLC and SCADA;
 Operator`s control;
 Emergency alarm system;
 Project was based on OMRON Japan
control system (PLC CS1 and CJ1).
 Number of I/O signals:
 Digital Input - 248
 Digital Output - 192
 Analogue Input - 32
 Analogue Output - 32
 High speed impulse counters - 8

11. Vehicle welding workshop
 This project is an example of the integration of
a workshop’s SCADA software into an existing
enterprise control system.
 Our client, a national car
manufacturer, required to implement control
system in a welding workshop in order to
receive on-line data about manufacturing
process and have ability to respond
immediately to different situations.
 The solution covered all technical requirements
of the client and also helped to simplify
enterprise content management (many manual
processes were replaced with automatic
routines).
 Customer’s objectives:
 Ensure uninterrupted production;
 Implement output quality control at all stages of a
vehicle welding;
 Minimize downtime in case of fault detection;
 Implement data management and archiving.

12. Vehicle welding workshop
 The system is based on PLC Simatic (SIEMENS) and
using WinCC (SIEMENS) for visualization. This
allowed integration of operator`s interface into the
existing welding line management system.
 This solution enabled enterprise staff to control
many processes:
 Operators can control all the required technological
parameters;
 Technologists can keep records about speed and quality
of assembly;
 Logistics department can control raw materials
consumption during production stages and also control
stock quantity of finished products;
 Purchase department can monitor any raw materials
transactions.
 SCADA system collects data about processes
through PLC and then exchanges this data
with both production (MES) and financial
(ERP) management systems.
 The system is receiving VIN-code data from
SAP and then using MOBY-sensors to
monitor vehicle’s location in the workshop.
 This information is then sent to the factory
control system and displayed in graphic and
table format.
 SCADA software is operating with thousands
of tags.

13. Solid fuel boiler
 Our client is an owner of a new solid
fuel boiler (a plant that burns fuel,
performs heat exchange and
vaporization to produce steam).
 The main goal of the project was to
create an automated control system
for the boiler that could control
process of steam production and as a
result generate vapor with specified
pressure and temperature.

14. Solid fuel boiler
 System consists of all levels of
automation – field, automation,
management. It was created using
Siemens equipment (sensors,
valves, PLC, HMI, SCADA).
 Number of I/O signals
 Digital Input / Output - 150
 Analogue Input / Output – 52
 During the project we created a
high quality control system,
minimized the human intervention
and additionally achieved
substantial fuel economy, thus
exceeding the customer’s
expectations.

15. Contact us
 E-mail: office@scadaproject.com
 Skype: evgen_dnepr
 Sales and Customer Care:
Yermolovoy Street 35, office 25, Dnepropetrovsk 49033 Ukraine
Telephone +380 56 791 6614
 Technical Lab:
Zvenigorodskaya str. 8, office 41, Zaporizhzhia 69093 Ukraine
Telephone +380 67 588 3823