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Engineers * Designers * Fabricators * Galvanizers
   COMPANY PROFILE
   CONTACT US
   INTRODUCTION
   STAAF & ORGANISATION CHART
   PRODUCT PROFILE & PRODUCT RANGE
   APPROVED VENDOR
   OUR MAJOR CLIENTS
   QUALITY ASSURANCE
   LIST OF PLANT AND MACHINERY
   LIST OF GALVANIZING TANK FACILITIES
   LIST OF COMPUTER AND SOFTWARE INSTALLED IN FACTORY
   WHY STEEL GRIP INFRASTRUCTURE PVT. LTD.
   LIST OF PROJECT DURING LAST 3 YEARS
   QUALITY MANAGEMENT SYSTEM
   LIFT OF STATUARY REGISTRATION
   ENCLOSERS


                          Company Profile
Company Profile
   Under the supervision and management of its CEO, Mr. J. P. Agarwal, Steel Grip Infrastructure (P) Ltd has
    been able to carve a niche for itself as a leading Manufacturer and Supplier of quality steel products. Established
    in the year 2007. Our accomplishment is based on customer satisfaction and superior quality product which we
    deliver to several companies as mentioned here in after in the column ‘ Details of work Executed’. We are still
    doing civil works & have started manufacturing and erection of towers. We , now have great pleasure in
    introducing ourselves as one of leading manufacturer and supplier of Galvanized Steel Structures & Accessories
    i.e. Telecom Tower, Transmission Tower, Sub-Station Structures, Cable Trays, Ducts, Foundation
    Bolts, Templates, Mounts and Fixtures, Beams, Earthing Material (Earthing Rods, Earth Electrode, Earthing Strips
    and Earthing Plates Etc), Fabricated Structers Clamps, Brackets, Gratings, Solar Module Mounting & Pole
    Structures , Insert Silo Plates, Highways Crash Barriers, Railways /Metro Electrification System, Bridges and other
    items to cater to the clients.

   Infrastructure :
    Our plant is situated just on nearby Delhi Border in Village- Samchana, Sampla, Distt. - Rohtak, in the state of Haryana
    with 50, 000 Sq. Ft. of covered area, with an installed capacity of fabrication and galvanizing upto 2,000 MT per month.
    The entire infrastructure is as per BIS specifications. A team of qualified technical person carry out the various process
    keeping in mind high quality standard, specifications as per drawings and other requirements of customers / clients.
    The company rests its pride on the state-of-the-art infrastructure, which is upgraded from time to time.

    Work Force
    A team of qualified technical personnel carry out the various processes keeping in mind high quality
    standards, specifications as per drawings and other requirements of customers. The strength of the company resides in its
    skilled workforce that is dexterous and proficient.

    Quality assurance
    We are a quality driven company, holding ISO Certification, certified by UKAS Quality management and the structures
    approved by IIT, Delhi. Quality is maintained by measuring various parameters of unfinished and finished raw materials
    and the same is recorded in an inspection sheet. The materials used by us confirm to IS 2062 Grade or the material
    specified by the client.


                                                       Company Profile
Organization Chart -
                                                                                        J. P. Agarwal
                                                                                    Chief Executive
                                                                                     Officer (CEO)


                                               Anil Agarwal                                                                     Sunil Agarwal
                                          Director ( Marketing &                                                           – Director (Production &
                                                Projects )                                                                       Procurement)




                L. Ram                                                                                   Sohan Kumar                    Anil Kumar            Sonu
                                                  Nitin Sharma                  Ravi Kumar
       Head of Projects &                                                                               Quality Controls           Production Manager    Quality Control
                                                  Sr. Accountant                Tendering
         Procurement                                                                                     (Fabrication)                  (Technical)       (Galvanizing)




  Nitin Joshi
                               Vijay Kumar                                                                Bhanwar Lal                  Rajesh Shukla
 Sr. Engineer                                                 Mithilesh       Ashish Kumar
                              Asst. Engineer                                                              Commercial                Dispatch, Planning
   Projects                                                 Asst. Account   Marketing Executive
                            Projects & Planning                                                            (Banking)




 Diploma Holder/                                                                                                                    Working
AutoCAD Engineers
                                                                                                                                    Labors



                                                                                 Total Persons
                                                                               Skilled, Unskilled :
                                                                                    85 Nos.




                                                                                       Company Profile
   Name                    :   M/s. Steel Grip Infrastructure Private Limited

   Location                :   Gijji Road, Village- Samchana, Sampla,
                            :   Distt.- Rohtak, Harayan – 124404, India

   Space                   :   50, 000 Sq. Ft. Buitup Area

   Nature of Works         :   Fabrication & Galvanizing of Steel Structural and Other items.

   Capacity                :   24,000 MT / Annum.

   Layout of Plant         :   A. Fabrication Shop
                                B. Galvanizing Plant
                                C. Quality Control Department
                                D. Dispatch
                                E. Administration Work

   Machinery & Equipment   :   List Enclosed

   Personnel               :   Technically qualified Engineers, Experienced Professional in
                                management & other field, Organization chart attached.

   Experience              :   Our company C.E.O. Mr. J.P. Agarwal has 40 years
                                experience in business. One of uour Directors, Mr. Sunil Agarwal has
                                7 Years in manufacturing in all type of Steel Structures & Our other Director
                                Anil Agarwal is a commerce graduate & has 20 years experiences. Our technical
                                head Mr. Mahinder Singh has 25 years of experience in manufacturing of all
                                type of steel structures.

   Power Backup            :   Own Generators for Power backup to meet committed delivery in time.


                                  Company Profile
Product Profile –
Engineers * Designers * Fabricators * Galvanizers
   Engineering Goods and Its Accessories i.e. Telecom Tower, Transmission Tower, Sub-Station Structures, Cable Trays - (Ladders, Perforated,
    Raceways), Ducts, Foundation Bolts, Templates, Mounts and Fixtures, Beams, Earthing Material (Earthing Rods, Earth Electrode, Earthing
    Strips and Earthing Plates Etc), Fabricated Structures Clamps, Brackets, Gratings, Solar Module Mounting & Pole Structures , Insert Silo
    Plates, Highways Crash Barriers, Over Head, Foot Over Bridges, Chain Link Fencing, Railways /Metro Electrification System, Bridges, Flanges,
    Slotted Angles, Flats, Channels, Cable Mounting Structures , and other items for infrastructure works of Railway’s, Metro’s, Airport’s,
    Aviations, Bridges, Residential / Commercial, Hotels, Hospitals & Highways etc.




                                                                                  Structure Assembly
                                                           Company Profile
Product Profile –
   Engineers * Designers * Fabricators * Galvanizers




   EPC , I&C Solutions (Solar Structures)
   We also undertake complete Fabrication, Galvanizing, Supply, Civil, and Erecting of
   Towers & Accessories to its clients based on their specifications.




                                 Structure Assembling       Measuring for Assembly




Ground Based Telecom Tower

                                                                                     Transmission Tower
                                                   Clamps              Clip Angle
Metro Station Structure                     GI & MS Pipe                      Foundation Bolts




Perforated Type Cable Trays            Power House Structure Grating          Structure Assembling




             Ladder Type Cable Trays


                                                     Solar Module Structure
Solar Module Mounting Structure
   25MW GMR Solar Power Plant Project



Quality of Product
The Fitment
The Alignment




  The Result -




The fixing of Modules
Finally sunshine & ready to

Produce THE ENER             GY
Assurance of Supreme Quality                            -
Steel Grip Infrastructure (P) Ltd. is an eminent name in the area of
manufacturing and supplying a premium range of Steel Products. Our range of
Steel Products comprises of Telecommunication Tower, Transmission Line Tower,
Cable Tray, Sub-station Structure, Solar Module Structure, Foundation Bolts
etc. which is made to suit the diverse needs of the clients. We also ensure that the
products we manufacture are designed keeping the market standards in view.

We are An ISO 9001:2008 certified company in India that has been providing
finest quality Steel Products all over India. The company since its inception has
espoused the policy of complete satisfaction of the customers. We put 100% efforts
to achieve.




                                   Company Profile
List of Machinery & Equipments :
      S.No           Name of the Equipment         Manufacturer   Year of Purchase       No. Off       Machine Specification
 1           Power Press                          Self            2009               1             200 Tones
 2           Power Press                          Beta            2007               2             150 Tones
 3           Power Press                          Beta            2007               1             100 Tones
 4           Power Press                          Beta            2008               1             75 Tones
 5           Power Press                          Beta            2008               1             50 Tones
 6           Hyd. Straightening / Bending Press   Hydomech        2007               1             100 Tones
 7           Radial Drill Machine                 V.K. Engg       2007               1             Up to 70mm
 8           Magnetic Drill Machine               Ralli Wolf      2008               1             NW110
 9           Pipe & Bolt Threading Machine        P.S.Machine     2008               1             100/Per Shift
 10          Arc Welding Machine                  Sharp           2007               3             300/600amps SWT1/7
 11          MIG Welding Machine                  L&T             2008/2009          4             Zuper Arc400
 12          Bending Machine                      Self            2007               1             -
 13          Bending Furnace with Blower (Coal    Self            2008               1             -
             Fired)
 14          Pipe Cutting Machine                 Local           2008               1             -
 15          Channel Cutting Dye                  Self            2008               1             -
 16          Round Cutting Dye                    Self            2008               1             -
 17          Flat Cutting Dye                     Self            2008               1             -
 18          Plate Cutting Dye                    Self            2008               1             -
 19          Notching Dye                         Self            2008               1             -
 20          PUG Machine for Plate Cutting        ESAB            2008               1             -
 21          Grinding Machine                     Bosch           2008               2             AG7
 22          Grinding Machine                     Bosch           2008               2             AG4
 23          Grinding Machine                     Dewat           2008               3             AG4
 24          D.G Set &              Generator     Kirloskar,      2008               1             63KVA
                                                  Cummins         2007               1             125KVA
                                                      Company Profile
Galvanizing Tank Facilities -
Sl. No.    Description of machine                                       Capacity & Nos.      Location Shop

           Hot Dip Galvanizing Bath Facilities
      1.   De Greasing Tank                                             8Mtr. Long & 1 Nos
      2.   Oil Fired Galvanizing Bath
           ( Size 7.2M Long X 1.1M Height X .85 M Width)                1 Nos                Installed in
     3.    Pickling Tank                                                2 Nos
     4.    Water Rinsing Tank                                           2 Nos.               Factory
     5.    Flux Tank                                                    1 Nos.
     6.    Pre Heating Oven                                             1 Nos.
     7.    DI-Chromating Tank                                           1 Nos.
     8.    Over Head Electric Crane                                     2 Ton & 4 Nos.
     9.    Digital Generator                                            63 KVA & 1 Nos.
     10.   Quenching Tank                                               1 Nos.

                           List of Computer and Software in Factory -
                                          - We have 7 Computers Installed in Factory.
                                          - Windows XP – SP-2, Windows – 7
                                          - SAP System ( Installing Soon ).
                                          - Office – 2000, 2003 & 2007 Version
                                          - AutoCAD – 2006 & 2007 Version
                                          - Busy – Accounting Software
                                          - Adobe – 9.2
                                          - Tally – 7.2
                                          - Norton Antivirus – 2008 ( Full Version )
                                          - Winrar – 3.7
                                          - Flash Player – 10 ActiveS
                                                    Company Profile
Company Profile
Company Profile
Sl. No.                 Client Name                       Project Name         Year of Order                           Supplied Item
                                                                  Order Executed in 2008-09
  1       ACME Telepower Limited                 Pant Nagar, Uttarkhand          2008-2009     Cable Trays & Accessories
          Nagarjuna Construction Company                                                       MS Foundation Bolt, Earthing Electrodes, Pipes with
  2                                              Common Wealth Game, Delhi       2008-2009
          Limited                                                                              Accessories
  3       Nutek India Limited                    Aircel's Project                2008-2009     Tower, Cable Trays, Foundation Bolts, Mounts & Fix
  4       Nutek India Limited                    Aircel Project                  2008-2009     Tower, Cable Trays, Foundation Bolts, Mounts & Fix


                                                                  Order Executed in 2009-10
  1       Sterling Projects & Engineering Limited Various Project                  2009        Telecom Tower, Cable Trays, Founadation Bolts, Mounts & Fixt
  2       Sterling Projects & Engineering Limited Various Project                  2009        Telecom Tower, Cable Trays, Founadation Bolts, Mounts & Fixt
  3       ABB Limited                            DIAL Project                      2009        MS Structure Steel & Accessories
  4       ACME Telepower Limited                 Delhi & Gurgaon                   2009        Tower & Accessories
  5       ACME Telepower Limited                 Aircel's Project                  2009        Tower & Accessories
  6       ACME Telepower Limited                 Delhi & Gurgaon                   2008        Tower, Foundation Bolt & Template
  7       ACME Telepower Limited                 Delhi & Gurgaon                   2008        Tower, Foundation Bolt & Template
  8       Infonet Network System India (P) Ltd   DIAL Project                      2009        Perforated Type Cable Trays, Gang Boxes, Slotted Angles/chnls
  9       Macawber Beekay Pvt. Limited           Various Project                   2008        Foundation Bolts, Insert Silo Plates & Accessories
  10      BSBK Engineer Pvt. Limited             Various Project                   2009        Gratings ,Foundation Bolts with Accessories
  11      ABB Limited                            DIAL Project                      2009        MS Structure Steel, Sloted Angle, Welded Cable Trays Support
  12      ABB Limited                            DIAL Project                      2009        MS Structure & Accessories
  13      ABB Limited                            DIAL Project                      2009        GP Sheet (HT Panel Adopter Box)
  14      ABB Limited                            DIAL Project                      2009        GI Sloted Angle, GI Sloted Strip
Order Executed in 2010-11
 1.   Indus Tower Limited                       West Bengal & Kolkata Circle        2010   Telecom Tower / Foundation Bolt
 2.   Indus Tower Limited                       West Bengal & Kolkata Circle        2010   Telecom Tower / Foundation Bolt
 3.   Indus Tower Limited                       West Bengal & Kolkata Circle        2010   Telecom Tower / Foundation Bolt
 4.   Indus Tower Limited                       West Bengal & Kolkata Circle        2010   Telecom Tower / Foundation Bolt
 5.   Blue Star Limited                         Damel Project                       2010   Brackets Support & Accessories
 6.   Blue Star Limited                         Damel Project                       2010   Cable Mounting Brackets Support & Accessories
 7.   Sterling Projects & Engineering Limited   UP circle Project                   2010   Tower Antenna Mount
 8.   Sterling Projects & Engineering Limited   UP circle Project                   2010   Tower GSM Duel Mount
 9.   Indus Tower Limited                       West Bengal & Kolkata Circle        2010   Tower, Foundation Bolt & Template
10.   Moser Baer Photo Valtaic Limited          CSR Project / BSNL Project          2010   Module Mounting Structure
11.   Lambda                                    Shelter Project                     2010   ISMB
12.   Macawber Beekay Pvt. Limited              Variuous Thermal Project            2010   Structure Steel, Foundation Bolt, Clamps, Silo Plate, Etc.
                                                Various Solar Division Projects
13.   Punj Llyod                                (Golden temple, Raj Bhawan,         2011   Module Mounting Structure
                                                Durgaina, Civil Secretariat. Etc.
      Nagarguna Construction Company
14                                                                                  2011   Earth Electrode
      Limited
15.   Ganges International Pvt. Ltd.            Tower Project                       2011   Tower Parts and Towers
      IL&FS Engineering & Construction
16.                                             RMRG Project, Gurgaon               2011   Cribs and Tarsal Material for Metro
      Company Lmited.
                                                25MW GMR Solar Power                       Supply of Module Mounting Structure and Erection of
17.   Indu Projects Limited                                                         2011
                                                Projects                                   Structures


18.   Macawber Beekay Private Limited           BGR Energy Various Project.         2011   Trash Rask, Basket Traveling, Basket, Etc.
We have been supplying Tower G.I. Steel Structures & Accessories directly and indirectly to the Airtel Limited,
Aircel Limited, Dishnet Wireless Limited, WTTIL, Shyam Telecom Limited and Indus Tower Etc.
                                                     And
Utter Pardesh Nigam Utpadak Limited (UPNUL), Bharat Heavy Electricals Limited (BHEL), TATA Projects
Limited, AP Power Generation Corporation Limited, Maithan Power Limited, National Thermal Power
Corporation (NTPC) Limited, Reliance Energy Limited ( Paricha Thermal Power Station, Jhanshi ), Reliance
Infrastructure Limited, Ultratech Cement Limited, Reliance Infrastructure Limited (RIL) for Haryana Power
Generation Corporation Limited, JSW Energy (RatnaGiri) Limited, Sterlite Energy Limited, Orrissa, Hindalco
Ltd., Delhi University Sports Stadium for Common Wealth Games, ABB Limited, L&T Limited, GMR for their
Delhi International Airport Limited (DIAL), Proj.-DAMEL (Delhi Metro-Airport Express Line, Hotel Leela, Hotel
Redission, Forties Hospital, L&T Ltd. For power sub-station-Cable Structures, BSNL, Solar Mounting Structures
for various (PEDA) Projects i.e Raj Bhawan, Durgaina Mandir, Punjab State Assembly, Punjab Civil Secretariat
and Golden Temple etc.

Notes : We are also registered as approved vendor with L&T Ltd., ECC Division, GMR (DIAL Project), DAMEL (
Delhi Metro- Airport Express Line, Delhi Project. BSNL (TSEC) for Solar Module & Pole Structure, Lanco
Infratech Ltd, NDPL, Indial Company Ltd. Etc.

Project in hand is Marwa Thermal Power Plant (MTPP) for supply of material for Intake Water System
through BGR Energy Limited, Chennai

   Recently, we had done a complete 25MW GMR Solar Project,
  Gujarat (15MW Material Supply and Erection) there total order
                  value was approx. 8.5 Carore.
1.QUALITY POLICY
The aim of our company is to manufacture high quality products and achieve total customers’ satisfaction Quality Management system of our company
drives the organization towards improvement in quality and productivity and meet the customers’ demand of “Price Reduction and product Satisfaction”

2. Quality Management System Planning responsibilities authorities and communication:

2.1 Organization have capability and proven experience to provide necessary services for design, manufacture, test and supply of cable trays strictly as
per customer’s specifications for supporting requirements of electric power, signal, control, instrumentation and communication cables.
2.2Designing of cable trays is done as per customer’s parameters.
2.3. Cable trades are designed and fabricated in numerous styles (ladder, ventilated trough, channel and solid-bottom) and sizes.
3. Resource Management /Infra structure:

On receipt of every order the resources required are reviewed in respect of following, to fulfill the contractual requirement in respect of Quality and
Delivery Schedule

(a)Requirement of materials
(b) Chemicals
 (c) Tooling, Jig and Fixtures
 (d) Manpower
 (e) Inspection Schedule.

4. Work environment; Conformance to safety Requirements;

(a)Fire Control Equipment
(b) Effluent treatment and Air pollution control is installed
 (c) Welding Shield screen, gloves are provided.
5.Product realization

5.1.Planning of Product realization/ Customer related processes:
Product drawing, data sheet, and quality plan are got approved from customer
5.2 Purchasing:

5.2.1 Purchase order contains technical specifications No., Grade/ Type/ Class. The requirement of co-related mills’ Test Certificates also indicated.
                 1.In case of non-availability of co-related Test Certificate, the check samples are sent to Government approved laboratory for mechanical and chemical
                 properties.
                 2.Raw materials like sheet, structural steel, and zinc are tested for each lot.

                 1. Norms of the Quality assurance plan are strictly followed.



                                                                         Company Profile
5.3 Processes: Pre delivery inspection, incoming material inspection, WPS/PQR/WQR, fabrication, Pre-treatment, Galvanising, Finishing, Internal
Inspection, Customer Inspection, Dispatch:
5.3.1Work instructions are updated to have special instructions regarding the customer’s special requirements and approved drawings i.e. (Minimum
category II) are issued to supervisors at Workshop
                   1.Process control parameters have been established for each process.
                   2.Records are maintained for every process and inspection.
                   3.Material identification is maintained.
                   4.Standard Quality Plan or customer’s approved Q.P. is followed for each item and their respective process.
5.3.6 Various check lists / formats / registers are maintained to record these processes.

CONTRACT REVIEW
 5.4.1The contract specifications should be studied to ascertain the standard of quality required, and the end use of the products.
 5.4.2     The standard specifications prescribed for the contract, and the general standard specifications applicable to the class of work should be
examined carefully.
 5.4.3 All the relevant drawings should be studied in respect of weld details, dimensional tolerances, process specifications, and any special requirements
specified.
6. Measurement Analyses and Improvement:
 6.1Control of measuring and monitoring devices:
Calibration of following measuring instruments is done periodically.
(a)Thermocouples,
 (b) Elecometer
 (c) Vernier
(d) Dial gauge

6.2Customer satisfaction:

6.2.1 Company’s 24 years quality reputation for dependability is built on providing quality products, sound designs, excellent customer services and the ability to meet
tight delivery schedule.
 6,2.2 Company is in the approved list of giants like NTPC, BHEL, PGCI, NPC, EIL,
L & T, and Alston .
 6.2.3 Company have earned appreciated for quality work through repeated orders.
 6.2.4 Customer feed back is obtained in writing on completion of supply.

6.3 Control of non-conformant product:
6.3.1 Adequate internal inspection checks are available for detection of inferior quality/ defective materials and correction of is assigned reasons.
6.3.2 Defective units in production line are identified and kept separately.
6.3.3 Analysis is made for product deficiencies if the material is not meeting the minimum specifications and whenever correction is not possible the material is rejected.
6.3.4 The corrective action is extended to products also.
6.3.5 Following type of non-conformities are controlled.
       Raw material
       Dimension
       Welding
       Galvanizing
       Customer’ special requirements.
                                                                   Company Profile
         1. Analysis of data/Improvement /Continual improvement /Corrective action /Preventive action:
On the basis of customer feed back and internal feedback, corrective and preventive action are taken.

PROCEDURE FOR WELDING

SCOPE: This covers the Welding process, Electrode, Welding procedure, Welder qualification, Assemblies & fit up, inspection before & after the welding

Drawings and Specifications
      The contract specifications should be studied to ascertain the standard of quality required, and the end use of the products

         The standard specifications prescribed for the contract, and the general standard specifications applicable to the class of work should be examined
         carefully.
        All the relevant drawings should be studied in respect of weld details, dimensional tolerances, process specifications, and any special requirements
specified.

Welding Consumables.
Selection of Welding Consumables:
        The welding electrodes, welding wire, flux, gases, or other consumables proposed to be used for the job shall conform to the requirements of the relevant
Indian Standard specifications or to the job specifications.

Inspection of Consumables
6.2.1. The consumables to be used on the job shall be examined to ensure that they have not deteriorated, and are stored as recommended by the manufacturer
with a view to preclude potential damage.
6.2.2. Manufacturer’s labels should be examined to ensure that the consumables conform to the latest specifications.

         1.Use of Welding Consumables
           6.3.1. Electrodes and other welding consumables shall be of types previously approved, and shall be in good condition. In particular it shall be
ensured that these are clean, and have been dried according to the manufacturers’ recommendations.
           6.3.2. If during fabrication there is an incidence of defects which may be attributed to the consumables, the defective consumables should be
replaced by another batch of consumables or by another brand of identical type, subject to the approval of the inspector.

7 Welding Procedures
           7.1 The procedure selected shall conform to all the relevant drawings and specifications and it shall be capable of producing welds of the required
quality consistently under actual working conditions. The procedure shall lay down only such preparations and tolerances that may be achieved during
production work.

           7.2. The welding procedures followed shall conform to these laid down and duly approved in respect of all the relevant details.

            7.3. Where it becomes desirable or necessary to amend, alter or deviate from the approved procedures, the revised procedures shall be fully laid
down and approved on the same basis as for initial approval. Where the changes are of such a nature that they are not likely to affect the quality adversely, the
tests for qualification may be waived provided that it is demonstrated that welds of satisfactory quality can be produced after incorporating the changes.

           7.4.   Particular attention shall be paid to the observance of special requirements such as sequence of welding.
                                                                 Company Profile
8. Welders
8.1. All welders employed shall be trained, tested and certified according to the appropriate Indian Standards applicable for the job.
8.2. The validity of the certificate of welder or operator shall lapse if for any reason he has not worked as a welder or operator for a period of six
months.
8.3. A record shall be maintained of the welders who are qualified by certificates or tests for the respective categories of work on the job. This record
shall be made available to all concerned so that it can be ensured that all welding is done by duly qualified welders.
8.4. There should be adequate facilities for drying the welding consumables.
8.5. All operators and welders used on the job shall be persons who have been previously approved by virtue of certificates or qualification tests.

9. INSPECTION DURING FABRICATION BY WELDING
9.1. Ensuring that the procedures, consumables, operators, etc, on the job have been previously approved.
9.2 Examining assemblies, weld preparations, etc, prior to welding to ensure that they are in conformity with the approved procedures and conducive
to good welding.
9.3. Visual inspection during welding to ensure that the work in process produces a good finished weld, and that defects in initial stages are removed
prior to further work.

10. Inspection of Prepared Materials

      The materials previously inspected and approved should be re-examined just before welding is commenced with special emphasis on the weld
zone. The weld and the adjacent area shall be free of dirt, rust, oil or other foreign material which may affect the quality of the welding.

11. Assemblies &Fit up

 11.1. The method and sequence of assembly and the jigs and fixtures shall correspond to those previously approved, and shall permit welding
according to the approved procedure.
 11.2. The fit-up, gaps, orientation and welding position should correspond to those on the approved welding procedure.
 11.3. Due precautions to minimize distortion and ensure dimensional accuracy of the finished fabrication shall have been taken without imposing
undue stresses on the welds.
 11.4. Tack welds shall be of adequate size, length and pitch and carried out using the correct welding procedures and by qualified welders.
 11.5. Temporary fittings, clamps, fixtures, stiffeners, etc, where used, shall not interfere with the welding.
12. Inspection After Welding
       The following types of weld defects may be detected during visual examinations:
12.1 Weld defects occurring at the surface such as blowholes, pipes, exposed porosity, exposed inclusions, unfilled crate, unfused welds, etc;
          12.2 Surface cracks in the weld metal or in the parent metal adjacent to it;
          12.3 Damages to the parent metal such as undercut, burning, overheating, etc;
          12.4 Profile defects such as excessive convexity or concavity, overlap, unequal leg lengths, excessive reinforcement, incompletely filled
        grooves, excessive penetration bead, root grooves, shrinkage grooves, etc;
          12.5 Incorrect finish, for example ripple marks, weaving faults, chipping and peening marks, spatter, under-flushing (excessive grinding),
        excessive indentation of spot welds, uneven welds etc.
          12.6 Distortion due to welding, that is, local shrinkage, camber, bowing, twisting, rotation, buckling, waviness, etc;
          12.7 Incorrect location of components; and
          12.8. Visible dimensional errors.
                                                                  Company Profile
13. Inspection of Weld Dimensions
           13.1. Inspection for the correct dimensions shall be carried out in the case of fillet welds, spot welds, seam welds, etc, where the size is
specified. They shall be inspected using suitable gauges and taking into consideration the permissible tolerances.
           13.2. Dimensional inspection of the completed weldment shall be carried out using tools and measuring instruments appropriate to the type
of fabrication and the dimensional accuracy required.

WORK INSTRUCTION FOR
DYE- PENETRATION TECHNIQUE

SCOPE: A Non-Destructive Testing Process employing Visible Color –Contrast Dye-Penetrant technique for the detection of open surface flaws in
metallic objects.

2.   PREPARATION:
        2.1 SURFACE PREPRATION:
               2.1.1 Cleaning the surface free of dust and dirt with a piece of cloth.
               2.1.2 Brushing the surface of the specimen to remove paint etc. by a soft wire brush.
               2.1.3 Spraying the Cleaner to remove oil, grease etc.

2.2 PREPARATION OF OPERATION OF SELFSPRAY CAN:
             2.2.1 Shake well before use.
             2.2.2 Use in a well ventilated area.
             2.2.3 Use in ambient temperature above 15 degree C.
             2.2.4 To spray, press top button, bold the nozzle 15 to 30 cms. from area to be sprayed , while moving can across the spray area. If spray does not
completely stop when button is released, press button and release quickly a few times to stop spray.
             2.2.5 To avoid possible clogging and loss of gas on standing, turn can upside down and spray a short jet of cleaner gas after each use.

3. APPLICATION OF PENETRANT
               3.1 Applying the dye Penetrant adequately to cover the area to be tested. Allow 3 to 5 minutes or more for eye to penetrate into the cracks.
               3.2 Wiping off of excess penetrant on the surface with rag.
               3.3 Again spraying the surface with the Cleaner to remove the remnants of the red dye. Note the spraying at an angle so that no latent indications are
cleaned off its dye.
4. DEVELOPMENT:
       Spraying of developer evenly on the surface.

5. VISUAL EXAMINATION:
        This layer absorbs the penetrant from the cracks and red spots or lines appear on the surface to give a visible indication of the flaws



                                                                      Company Profile
6. PRECAUTIONS
       6.1 An aerosol can is packed under high pressure. The following precaution must be taken both during use and storage.

       6.2 Keep away from flame or fire. Do not throw empty can in fire. Spray should not come in contact with human body. Spray should be away
       from hot objects to avoid fire hazards. Do not let can temperature go above 55 degree C as increased internal pressure may cause failure any
       pressure can. Do not puncture the can. Do not take internally.

DETAILS OF PROCESSES:
   1.QUALITY CONTROL

       1.A standard quality plan is followed to ensure the high level of quality of manufactured product.
       2.Quality control is observed at every stage, right from the incoming stage to the final stage of production and adhere to the committed delivery schedules.
       3.Records are maintained at all the stages of processing and inspection carried out and are available for review.
       4.Procedures have been established for stage wise operations and inspections.
       5.Adequate sampling plan is used to assure the product quality as per the quality plan.
       6.The necessary machines and tools and tackles to produce critical and major components are available.
       7.Testing is done as per the latest BIS standards and customers specifications; customers approved drawings, data sheet, and quality plan.
       8.In house testing laboratory is equipped to test the galvanizing quality of product as per customers’ specifications.
       9.Quality awareness training is provided to supervisor, staff and workers from time to time.

       2. RECEIVING INSPECTION

       The materials (other than raw materials such as steel sheets, flats etc.) are inspected as per purchase order and party’s challan on receipt at the factory.

       The quantity received is checked against the party’s challan. The quality of the product is inspected before accepting the consignment.

       Only acceptable product is taken into stock. The Goods inward Notes are verified by the Production In charge and authorized by Factory Manager.

       Rejected products are suitably labeled as rejected and stored in a separate location to prevent unauthorized used. The vendor is informed and asked to take
       the material back.

       In case of raw materials Production Incharge / Production Supervisor inspects the same before unloading of consignment. The vendor is asked to provide a
       test certificate, which is verified. The material consignment is returned to the vendor if found unacceptable.

       The Factory Manager may accept a consignment on concession. The concession offered by the vendor is recorded on the Goods Inward Note.




                                                                     Company Profile
3. IN PROCESS INSPECTION
        3.1 Inspection of components and product in process are carried out at each stage as indicated in the quality plan. Each entry
in the operators daily workbook is authorized by production in charge or Production supervisor to indicate Inspection and acceptable
of the lot.
        3.2 Any deviations from acceptable limits are recorded in the daily workbook maintained by each machine operator.
        3.3. Corrective action to be taken on the non-conforming product is recorded in the daily work book.

FINAL INSPECTION

       1.The Production Incharge carries out final inspection when the product consignment is ready for dispatch.
       2.The raw material test report and Galvanizing test certificate are verified and their reference is noted in the Final Inspection
       report.
       3.The product is inspected as per customer’s specification and quality Plan/DRG.
       4.The product is offered for customers or third party inspection as per the terms of the contract with the customer.
       5.Products, which have passed all the tests and found acceptable are dispatched to the customer.

       DOCUMENTATION
       Raw material test certificates.
       Goods inward note.
       Daily work book
       Galvanizing test certificate
       Final inspection report.

6. INSPECTION STATUSES AND CONTROL OF NON-CONFORMING PRODUCT
6.1 The product found non-conforming during inspection at any stage is marked with wet chalk as “Rejected”
6.2 The rejected material is stored at a designated location clearly marked “Rejected Material Area”
6.3 The material in the “rejected area” is removed only under authorization of Production In charge.
6.4 The rejected material may either be reworked as directed by Production In charge or scrapped.
6.5 The material scrapped is kept at a designated place and shifted to scrap area after weightment. The Production Supervisor
maintains record of scrapped materials.




                                                       Company Profile
   PAN Number                  :          AAKCS 7219J
   TIN Number                  :          06512826303
   ECC Number                  :          AAKCS7219JXM002
   TAN Number                  :          DELS32663B
   Service Tax Number          :          AAKCS7219JST002
   Range                       :          Rohtak
   Collect rate                :          Rohtak
   Division                    :          2
   SSI Registration Number     :          060141104936
                                    (Valid Up to 14 December 2011)
   Our Banker’s                :          Punjab Nation Bank,
                                           West Punjabi Bagh Branch,
                                           Central Market,
                                           New Delhi

   Name of Account Holder      :         Steel Grip Infrastructure (P) Ltd.
   Bank Account Number         :         1501008700002286
   EFT Code Number             :         PUNB0150100
   RTGS Code Number            :         PUNB0150100
   NEFT Code Number            :         PUNB0150100



                              Company Profile
Company Profile

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Introduction & comapny profile for steel grip infrastructure pvt. ltd.

  • 1. Engineers * Designers * Fabricators * Galvanizers
  • 2. COMPANY PROFILE  CONTACT US  INTRODUCTION  STAAF & ORGANISATION CHART  PRODUCT PROFILE & PRODUCT RANGE  APPROVED VENDOR  OUR MAJOR CLIENTS  QUALITY ASSURANCE  LIST OF PLANT AND MACHINERY  LIST OF GALVANIZING TANK FACILITIES  LIST OF COMPUTER AND SOFTWARE INSTALLED IN FACTORY  WHY STEEL GRIP INFRASTRUCTURE PVT. LTD.  LIST OF PROJECT DURING LAST 3 YEARS  QUALITY MANAGEMENT SYSTEM  LIFT OF STATUARY REGISTRATION  ENCLOSERS Company Profile
  • 4. Under the supervision and management of its CEO, Mr. J. P. Agarwal, Steel Grip Infrastructure (P) Ltd has been able to carve a niche for itself as a leading Manufacturer and Supplier of quality steel products. Established in the year 2007. Our accomplishment is based on customer satisfaction and superior quality product which we deliver to several companies as mentioned here in after in the column ‘ Details of work Executed’. We are still doing civil works & have started manufacturing and erection of towers. We , now have great pleasure in introducing ourselves as one of leading manufacturer and supplier of Galvanized Steel Structures & Accessories i.e. Telecom Tower, Transmission Tower, Sub-Station Structures, Cable Trays, Ducts, Foundation Bolts, Templates, Mounts and Fixtures, Beams, Earthing Material (Earthing Rods, Earth Electrode, Earthing Strips and Earthing Plates Etc), Fabricated Structers Clamps, Brackets, Gratings, Solar Module Mounting & Pole Structures , Insert Silo Plates, Highways Crash Barriers, Railways /Metro Electrification System, Bridges and other items to cater to the clients.  Infrastructure : Our plant is situated just on nearby Delhi Border in Village- Samchana, Sampla, Distt. - Rohtak, in the state of Haryana with 50, 000 Sq. Ft. of covered area, with an installed capacity of fabrication and galvanizing upto 2,000 MT per month. The entire infrastructure is as per BIS specifications. A team of qualified technical person carry out the various process keeping in mind high quality standard, specifications as per drawings and other requirements of customers / clients. The company rests its pride on the state-of-the-art infrastructure, which is upgraded from time to time. Work Force A team of qualified technical personnel carry out the various processes keeping in mind high quality standards, specifications as per drawings and other requirements of customers. The strength of the company resides in its skilled workforce that is dexterous and proficient. Quality assurance We are a quality driven company, holding ISO Certification, certified by UKAS Quality management and the structures approved by IIT, Delhi. Quality is maintained by measuring various parameters of unfinished and finished raw materials and the same is recorded in an inspection sheet. The materials used by us confirm to IS 2062 Grade or the material specified by the client. Company Profile
  • 5. Organization Chart - J. P. Agarwal Chief Executive Officer (CEO) Anil Agarwal Sunil Agarwal Director ( Marketing & – Director (Production & Projects ) Procurement) L. Ram Sohan Kumar Anil Kumar Sonu Nitin Sharma Ravi Kumar Head of Projects & Quality Controls Production Manager Quality Control Sr. Accountant Tendering Procurement (Fabrication) (Technical) (Galvanizing) Nitin Joshi Vijay Kumar Bhanwar Lal Rajesh Shukla Sr. Engineer Mithilesh Ashish Kumar Asst. Engineer Commercial Dispatch, Planning Projects Asst. Account Marketing Executive Projects & Planning (Banking) Diploma Holder/ Working AutoCAD Engineers Labors Total Persons Skilled, Unskilled : 85 Nos. Company Profile
  • 6. Name : M/s. Steel Grip Infrastructure Private Limited  Location : Gijji Road, Village- Samchana, Sampla, : Distt.- Rohtak, Harayan – 124404, India  Space : 50, 000 Sq. Ft. Buitup Area  Nature of Works : Fabrication & Galvanizing of Steel Structural and Other items.  Capacity : 24,000 MT / Annum.  Layout of Plant : A. Fabrication Shop B. Galvanizing Plant C. Quality Control Department D. Dispatch E. Administration Work  Machinery & Equipment : List Enclosed  Personnel : Technically qualified Engineers, Experienced Professional in management & other field, Organization chart attached.  Experience : Our company C.E.O. Mr. J.P. Agarwal has 40 years experience in business. One of uour Directors, Mr. Sunil Agarwal has 7 Years in manufacturing in all type of Steel Structures & Our other Director Anil Agarwal is a commerce graduate & has 20 years experiences. Our technical head Mr. Mahinder Singh has 25 years of experience in manufacturing of all type of steel structures.  Power Backup : Own Generators for Power backup to meet committed delivery in time.  Company Profile
  • 7. Product Profile – Engineers * Designers * Fabricators * Galvanizers  Engineering Goods and Its Accessories i.e. Telecom Tower, Transmission Tower, Sub-Station Structures, Cable Trays - (Ladders, Perforated, Raceways), Ducts, Foundation Bolts, Templates, Mounts and Fixtures, Beams, Earthing Material (Earthing Rods, Earth Electrode, Earthing Strips and Earthing Plates Etc), Fabricated Structures Clamps, Brackets, Gratings, Solar Module Mounting & Pole Structures , Insert Silo Plates, Highways Crash Barriers, Over Head, Foot Over Bridges, Chain Link Fencing, Railways /Metro Electrification System, Bridges, Flanges, Slotted Angles, Flats, Channels, Cable Mounting Structures , and other items for infrastructure works of Railway’s, Metro’s, Airport’s, Aviations, Bridges, Residential / Commercial, Hotels, Hospitals & Highways etc. Structure Assembly Company Profile
  • 8. Product Profile – Engineers * Designers * Fabricators * Galvanizers EPC , I&C Solutions (Solar Structures) We also undertake complete Fabrication, Galvanizing, Supply, Civil, and Erecting of Towers & Accessories to its clients based on their specifications. Structure Assembling Measuring for Assembly Ground Based Telecom Tower Transmission Tower Clamps Clip Angle
  • 9. Metro Station Structure GI & MS Pipe Foundation Bolts Perforated Type Cable Trays Power House Structure Grating Structure Assembling Ladder Type Cable Trays Solar Module Structure
  • 10. Solar Module Mounting Structure 25MW GMR Solar Power Plant Project Quality of Product The Fitment The Alignment The Result - The fixing of Modules Finally sunshine & ready to Produce THE ENER GY
  • 11. Assurance of Supreme Quality - Steel Grip Infrastructure (P) Ltd. is an eminent name in the area of manufacturing and supplying a premium range of Steel Products. Our range of Steel Products comprises of Telecommunication Tower, Transmission Line Tower, Cable Tray, Sub-station Structure, Solar Module Structure, Foundation Bolts etc. which is made to suit the diverse needs of the clients. We also ensure that the products we manufacture are designed keeping the market standards in view. We are An ISO 9001:2008 certified company in India that has been providing finest quality Steel Products all over India. The company since its inception has espoused the policy of complete satisfaction of the customers. We put 100% efforts to achieve. Company Profile
  • 12. List of Machinery & Equipments : S.No Name of the Equipment Manufacturer Year of Purchase No. Off Machine Specification 1 Power Press Self 2009 1 200 Tones 2 Power Press Beta 2007 2 150 Tones 3 Power Press Beta 2007 1 100 Tones 4 Power Press Beta 2008 1 75 Tones 5 Power Press Beta 2008 1 50 Tones 6 Hyd. Straightening / Bending Press Hydomech 2007 1 100 Tones 7 Radial Drill Machine V.K. Engg 2007 1 Up to 70mm 8 Magnetic Drill Machine Ralli Wolf 2008 1 NW110 9 Pipe & Bolt Threading Machine P.S.Machine 2008 1 100/Per Shift 10 Arc Welding Machine Sharp 2007 3 300/600amps SWT1/7 11 MIG Welding Machine L&T 2008/2009 4 Zuper Arc400 12 Bending Machine Self 2007 1 - 13 Bending Furnace with Blower (Coal Self 2008 1 - Fired) 14 Pipe Cutting Machine Local 2008 1 - 15 Channel Cutting Dye Self 2008 1 - 16 Round Cutting Dye Self 2008 1 - 17 Flat Cutting Dye Self 2008 1 - 18 Plate Cutting Dye Self 2008 1 - 19 Notching Dye Self 2008 1 - 20 PUG Machine for Plate Cutting ESAB 2008 1 - 21 Grinding Machine Bosch 2008 2 AG7 22 Grinding Machine Bosch 2008 2 AG4 23 Grinding Machine Dewat 2008 3 AG4 24 D.G Set & Generator Kirloskar, 2008 1 63KVA Cummins 2007 1 125KVA Company Profile
  • 13. Galvanizing Tank Facilities - Sl. No. Description of machine Capacity & Nos. Location Shop Hot Dip Galvanizing Bath Facilities 1. De Greasing Tank 8Mtr. Long & 1 Nos 2. Oil Fired Galvanizing Bath ( Size 7.2M Long X 1.1M Height X .85 M Width) 1 Nos Installed in 3. Pickling Tank 2 Nos 4. Water Rinsing Tank 2 Nos. Factory 5. Flux Tank 1 Nos. 6. Pre Heating Oven 1 Nos. 7. DI-Chromating Tank 1 Nos. 8. Over Head Electric Crane 2 Ton & 4 Nos. 9. Digital Generator 63 KVA & 1 Nos. 10. Quenching Tank 1 Nos. List of Computer and Software in Factory - - We have 7 Computers Installed in Factory. - Windows XP – SP-2, Windows – 7 - SAP System ( Installing Soon ). - Office – 2000, 2003 & 2007 Version - AutoCAD – 2006 & 2007 Version - Busy – Accounting Software - Adobe – 9.2 - Tally – 7.2 - Norton Antivirus – 2008 ( Full Version ) - Winrar – 3.7 - Flash Player – 10 ActiveS Company Profile
  • 16. Sl. No. Client Name Project Name Year of Order Supplied Item Order Executed in 2008-09 1 ACME Telepower Limited Pant Nagar, Uttarkhand 2008-2009 Cable Trays & Accessories Nagarjuna Construction Company MS Foundation Bolt, Earthing Electrodes, Pipes with 2 Common Wealth Game, Delhi 2008-2009 Limited Accessories 3 Nutek India Limited Aircel's Project 2008-2009 Tower, Cable Trays, Foundation Bolts, Mounts & Fix 4 Nutek India Limited Aircel Project 2008-2009 Tower, Cable Trays, Foundation Bolts, Mounts & Fix Order Executed in 2009-10 1 Sterling Projects & Engineering Limited Various Project 2009 Telecom Tower, Cable Trays, Founadation Bolts, Mounts & Fixt 2 Sterling Projects & Engineering Limited Various Project 2009 Telecom Tower, Cable Trays, Founadation Bolts, Mounts & Fixt 3 ABB Limited DIAL Project 2009 MS Structure Steel & Accessories 4 ACME Telepower Limited Delhi & Gurgaon 2009 Tower & Accessories 5 ACME Telepower Limited Aircel's Project 2009 Tower & Accessories 6 ACME Telepower Limited Delhi & Gurgaon 2008 Tower, Foundation Bolt & Template 7 ACME Telepower Limited Delhi & Gurgaon 2008 Tower, Foundation Bolt & Template 8 Infonet Network System India (P) Ltd DIAL Project 2009 Perforated Type Cable Trays, Gang Boxes, Slotted Angles/chnls 9 Macawber Beekay Pvt. Limited Various Project 2008 Foundation Bolts, Insert Silo Plates & Accessories 10 BSBK Engineer Pvt. Limited Various Project 2009 Gratings ,Foundation Bolts with Accessories 11 ABB Limited DIAL Project 2009 MS Structure Steel, Sloted Angle, Welded Cable Trays Support 12 ABB Limited DIAL Project 2009 MS Structure & Accessories 13 ABB Limited DIAL Project 2009 GP Sheet (HT Panel Adopter Box) 14 ABB Limited DIAL Project 2009 GI Sloted Angle, GI Sloted Strip
  • 17. Order Executed in 2010-11 1. Indus Tower Limited West Bengal & Kolkata Circle 2010 Telecom Tower / Foundation Bolt 2. Indus Tower Limited West Bengal & Kolkata Circle 2010 Telecom Tower / Foundation Bolt 3. Indus Tower Limited West Bengal & Kolkata Circle 2010 Telecom Tower / Foundation Bolt 4. Indus Tower Limited West Bengal & Kolkata Circle 2010 Telecom Tower / Foundation Bolt 5. Blue Star Limited Damel Project 2010 Brackets Support & Accessories 6. Blue Star Limited Damel Project 2010 Cable Mounting Brackets Support & Accessories 7. Sterling Projects & Engineering Limited UP circle Project 2010 Tower Antenna Mount 8. Sterling Projects & Engineering Limited UP circle Project 2010 Tower GSM Duel Mount 9. Indus Tower Limited West Bengal & Kolkata Circle 2010 Tower, Foundation Bolt & Template 10. Moser Baer Photo Valtaic Limited CSR Project / BSNL Project 2010 Module Mounting Structure 11. Lambda Shelter Project 2010 ISMB 12. Macawber Beekay Pvt. Limited Variuous Thermal Project 2010 Structure Steel, Foundation Bolt, Clamps, Silo Plate, Etc. Various Solar Division Projects 13. Punj Llyod (Golden temple, Raj Bhawan, 2011 Module Mounting Structure Durgaina, Civil Secretariat. Etc. Nagarguna Construction Company 14 2011 Earth Electrode Limited 15. Ganges International Pvt. Ltd. Tower Project 2011 Tower Parts and Towers IL&FS Engineering & Construction 16. RMRG Project, Gurgaon 2011 Cribs and Tarsal Material for Metro Company Lmited. 25MW GMR Solar Power Supply of Module Mounting Structure and Erection of 17. Indu Projects Limited 2011 Projects Structures 18. Macawber Beekay Private Limited BGR Energy Various Project. 2011 Trash Rask, Basket Traveling, Basket, Etc.
  • 18. We have been supplying Tower G.I. Steel Structures & Accessories directly and indirectly to the Airtel Limited, Aircel Limited, Dishnet Wireless Limited, WTTIL, Shyam Telecom Limited and Indus Tower Etc. And Utter Pardesh Nigam Utpadak Limited (UPNUL), Bharat Heavy Electricals Limited (BHEL), TATA Projects Limited, AP Power Generation Corporation Limited, Maithan Power Limited, National Thermal Power Corporation (NTPC) Limited, Reliance Energy Limited ( Paricha Thermal Power Station, Jhanshi ), Reliance Infrastructure Limited, Ultratech Cement Limited, Reliance Infrastructure Limited (RIL) for Haryana Power Generation Corporation Limited, JSW Energy (RatnaGiri) Limited, Sterlite Energy Limited, Orrissa, Hindalco Ltd., Delhi University Sports Stadium for Common Wealth Games, ABB Limited, L&T Limited, GMR for their Delhi International Airport Limited (DIAL), Proj.-DAMEL (Delhi Metro-Airport Express Line, Hotel Leela, Hotel Redission, Forties Hospital, L&T Ltd. For power sub-station-Cable Structures, BSNL, Solar Mounting Structures for various (PEDA) Projects i.e Raj Bhawan, Durgaina Mandir, Punjab State Assembly, Punjab Civil Secretariat and Golden Temple etc. Notes : We are also registered as approved vendor with L&T Ltd., ECC Division, GMR (DIAL Project), DAMEL ( Delhi Metro- Airport Express Line, Delhi Project. BSNL (TSEC) for Solar Module & Pole Structure, Lanco Infratech Ltd, NDPL, Indial Company Ltd. Etc. Project in hand is Marwa Thermal Power Plant (MTPP) for supply of material for Intake Water System through BGR Energy Limited, Chennai Recently, we had done a complete 25MW GMR Solar Project, Gujarat (15MW Material Supply and Erection) there total order value was approx. 8.5 Carore.
  • 19. 1.QUALITY POLICY The aim of our company is to manufacture high quality products and achieve total customers’ satisfaction Quality Management system of our company drives the organization towards improvement in quality and productivity and meet the customers’ demand of “Price Reduction and product Satisfaction” 2. Quality Management System Planning responsibilities authorities and communication: 2.1 Organization have capability and proven experience to provide necessary services for design, manufacture, test and supply of cable trays strictly as per customer’s specifications for supporting requirements of electric power, signal, control, instrumentation and communication cables. 2.2Designing of cable trays is done as per customer’s parameters. 2.3. Cable trades are designed and fabricated in numerous styles (ladder, ventilated trough, channel and solid-bottom) and sizes. 3. Resource Management /Infra structure: On receipt of every order the resources required are reviewed in respect of following, to fulfill the contractual requirement in respect of Quality and Delivery Schedule (a)Requirement of materials (b) Chemicals (c) Tooling, Jig and Fixtures (d) Manpower (e) Inspection Schedule. 4. Work environment; Conformance to safety Requirements; (a)Fire Control Equipment (b) Effluent treatment and Air pollution control is installed (c) Welding Shield screen, gloves are provided. 5.Product realization 5.1.Planning of Product realization/ Customer related processes: Product drawing, data sheet, and quality plan are got approved from customer 5.2 Purchasing: 5.2.1 Purchase order contains technical specifications No., Grade/ Type/ Class. The requirement of co-related mills’ Test Certificates also indicated. 1.In case of non-availability of co-related Test Certificate, the check samples are sent to Government approved laboratory for mechanical and chemical properties. 2.Raw materials like sheet, structural steel, and zinc are tested for each lot. 1. Norms of the Quality assurance plan are strictly followed. Company Profile
  • 20. 5.3 Processes: Pre delivery inspection, incoming material inspection, WPS/PQR/WQR, fabrication, Pre-treatment, Galvanising, Finishing, Internal Inspection, Customer Inspection, Dispatch: 5.3.1Work instructions are updated to have special instructions regarding the customer’s special requirements and approved drawings i.e. (Minimum category II) are issued to supervisors at Workshop 1.Process control parameters have been established for each process. 2.Records are maintained for every process and inspection. 3.Material identification is maintained. 4.Standard Quality Plan or customer’s approved Q.P. is followed for each item and their respective process. 5.3.6 Various check lists / formats / registers are maintained to record these processes. CONTRACT REVIEW 5.4.1The contract specifications should be studied to ascertain the standard of quality required, and the end use of the products. 5.4.2 The standard specifications prescribed for the contract, and the general standard specifications applicable to the class of work should be examined carefully. 5.4.3 All the relevant drawings should be studied in respect of weld details, dimensional tolerances, process specifications, and any special requirements specified. 6. Measurement Analyses and Improvement: 6.1Control of measuring and monitoring devices: Calibration of following measuring instruments is done periodically. (a)Thermocouples, (b) Elecometer (c) Vernier (d) Dial gauge 6.2Customer satisfaction: 6.2.1 Company’s 24 years quality reputation for dependability is built on providing quality products, sound designs, excellent customer services and the ability to meet tight delivery schedule. 6,2.2 Company is in the approved list of giants like NTPC, BHEL, PGCI, NPC, EIL, L & T, and Alston . 6.2.3 Company have earned appreciated for quality work through repeated orders. 6.2.4 Customer feed back is obtained in writing on completion of supply. 6.3 Control of non-conformant product: 6.3.1 Adequate internal inspection checks are available for detection of inferior quality/ defective materials and correction of is assigned reasons. 6.3.2 Defective units in production line are identified and kept separately. 6.3.3 Analysis is made for product deficiencies if the material is not meeting the minimum specifications and whenever correction is not possible the material is rejected. 6.3.4 The corrective action is extended to products also. 6.3.5 Following type of non-conformities are controlled. Raw material Dimension Welding Galvanizing Customer’ special requirements. Company Profile 1. Analysis of data/Improvement /Continual improvement /Corrective action /Preventive action:
  • 21. On the basis of customer feed back and internal feedback, corrective and preventive action are taken. PROCEDURE FOR WELDING SCOPE: This covers the Welding process, Electrode, Welding procedure, Welder qualification, Assemblies & fit up, inspection before & after the welding Drawings and Specifications The contract specifications should be studied to ascertain the standard of quality required, and the end use of the products The standard specifications prescribed for the contract, and the general standard specifications applicable to the class of work should be examined carefully. All the relevant drawings should be studied in respect of weld details, dimensional tolerances, process specifications, and any special requirements specified. Welding Consumables. Selection of Welding Consumables: The welding electrodes, welding wire, flux, gases, or other consumables proposed to be used for the job shall conform to the requirements of the relevant Indian Standard specifications or to the job specifications. Inspection of Consumables 6.2.1. The consumables to be used on the job shall be examined to ensure that they have not deteriorated, and are stored as recommended by the manufacturer with a view to preclude potential damage. 6.2.2. Manufacturer’s labels should be examined to ensure that the consumables conform to the latest specifications. 1.Use of Welding Consumables 6.3.1. Electrodes and other welding consumables shall be of types previously approved, and shall be in good condition. In particular it shall be ensured that these are clean, and have been dried according to the manufacturers’ recommendations. 6.3.2. If during fabrication there is an incidence of defects which may be attributed to the consumables, the defective consumables should be replaced by another batch of consumables or by another brand of identical type, subject to the approval of the inspector. 7 Welding Procedures 7.1 The procedure selected shall conform to all the relevant drawings and specifications and it shall be capable of producing welds of the required quality consistently under actual working conditions. The procedure shall lay down only such preparations and tolerances that may be achieved during production work. 7.2. The welding procedures followed shall conform to these laid down and duly approved in respect of all the relevant details. 7.3. Where it becomes desirable or necessary to amend, alter or deviate from the approved procedures, the revised procedures shall be fully laid down and approved on the same basis as for initial approval. Where the changes are of such a nature that they are not likely to affect the quality adversely, the tests for qualification may be waived provided that it is demonstrated that welds of satisfactory quality can be produced after incorporating the changes. 7.4. Particular attention shall be paid to the observance of special requirements such as sequence of welding. Company Profile
  • 22. 8. Welders 8.1. All welders employed shall be trained, tested and certified according to the appropriate Indian Standards applicable for the job. 8.2. The validity of the certificate of welder or operator shall lapse if for any reason he has not worked as a welder or operator for a period of six months. 8.3. A record shall be maintained of the welders who are qualified by certificates or tests for the respective categories of work on the job. This record shall be made available to all concerned so that it can be ensured that all welding is done by duly qualified welders. 8.4. There should be adequate facilities for drying the welding consumables. 8.5. All operators and welders used on the job shall be persons who have been previously approved by virtue of certificates or qualification tests. 9. INSPECTION DURING FABRICATION BY WELDING 9.1. Ensuring that the procedures, consumables, operators, etc, on the job have been previously approved. 9.2 Examining assemblies, weld preparations, etc, prior to welding to ensure that they are in conformity with the approved procedures and conducive to good welding. 9.3. Visual inspection during welding to ensure that the work in process produces a good finished weld, and that defects in initial stages are removed prior to further work. 10. Inspection of Prepared Materials The materials previously inspected and approved should be re-examined just before welding is commenced with special emphasis on the weld zone. The weld and the adjacent area shall be free of dirt, rust, oil or other foreign material which may affect the quality of the welding. 11. Assemblies &Fit up 11.1. The method and sequence of assembly and the jigs and fixtures shall correspond to those previously approved, and shall permit welding according to the approved procedure. 11.2. The fit-up, gaps, orientation and welding position should correspond to those on the approved welding procedure. 11.3. Due precautions to minimize distortion and ensure dimensional accuracy of the finished fabrication shall have been taken without imposing undue stresses on the welds. 11.4. Tack welds shall be of adequate size, length and pitch and carried out using the correct welding procedures and by qualified welders. 11.5. Temporary fittings, clamps, fixtures, stiffeners, etc, where used, shall not interfere with the welding. 12. Inspection After Welding The following types of weld defects may be detected during visual examinations: 12.1 Weld defects occurring at the surface such as blowholes, pipes, exposed porosity, exposed inclusions, unfilled crate, unfused welds, etc; 12.2 Surface cracks in the weld metal or in the parent metal adjacent to it; 12.3 Damages to the parent metal such as undercut, burning, overheating, etc; 12.4 Profile defects such as excessive convexity or concavity, overlap, unequal leg lengths, excessive reinforcement, incompletely filled grooves, excessive penetration bead, root grooves, shrinkage grooves, etc; 12.5 Incorrect finish, for example ripple marks, weaving faults, chipping and peening marks, spatter, under-flushing (excessive grinding), excessive indentation of spot welds, uneven welds etc. 12.6 Distortion due to welding, that is, local shrinkage, camber, bowing, twisting, rotation, buckling, waviness, etc; 12.7 Incorrect location of components; and 12.8. Visible dimensional errors. Company Profile
  • 23. 13. Inspection of Weld Dimensions 13.1. Inspection for the correct dimensions shall be carried out in the case of fillet welds, spot welds, seam welds, etc, where the size is specified. They shall be inspected using suitable gauges and taking into consideration the permissible tolerances. 13.2. Dimensional inspection of the completed weldment shall be carried out using tools and measuring instruments appropriate to the type of fabrication and the dimensional accuracy required. WORK INSTRUCTION FOR DYE- PENETRATION TECHNIQUE SCOPE: A Non-Destructive Testing Process employing Visible Color –Contrast Dye-Penetrant technique for the detection of open surface flaws in metallic objects. 2. PREPARATION: 2.1 SURFACE PREPRATION: 2.1.1 Cleaning the surface free of dust and dirt with a piece of cloth. 2.1.2 Brushing the surface of the specimen to remove paint etc. by a soft wire brush. 2.1.3 Spraying the Cleaner to remove oil, grease etc. 2.2 PREPARATION OF OPERATION OF SELFSPRAY CAN: 2.2.1 Shake well before use. 2.2.2 Use in a well ventilated area. 2.2.3 Use in ambient temperature above 15 degree C. 2.2.4 To spray, press top button, bold the nozzle 15 to 30 cms. from area to be sprayed , while moving can across the spray area. If spray does not completely stop when button is released, press button and release quickly a few times to stop spray. 2.2.5 To avoid possible clogging and loss of gas on standing, turn can upside down and spray a short jet of cleaner gas after each use. 3. APPLICATION OF PENETRANT 3.1 Applying the dye Penetrant adequately to cover the area to be tested. Allow 3 to 5 minutes or more for eye to penetrate into the cracks. 3.2 Wiping off of excess penetrant on the surface with rag. 3.3 Again spraying the surface with the Cleaner to remove the remnants of the red dye. Note the spraying at an angle so that no latent indications are cleaned off its dye. 4. DEVELOPMENT: Spraying of developer evenly on the surface. 5. VISUAL EXAMINATION: This layer absorbs the penetrant from the cracks and red spots or lines appear on the surface to give a visible indication of the flaws Company Profile
  • 24. 6. PRECAUTIONS 6.1 An aerosol can is packed under high pressure. The following precaution must be taken both during use and storage. 6.2 Keep away from flame or fire. Do not throw empty can in fire. Spray should not come in contact with human body. Spray should be away from hot objects to avoid fire hazards. Do not let can temperature go above 55 degree C as increased internal pressure may cause failure any pressure can. Do not puncture the can. Do not take internally. DETAILS OF PROCESSES: 1.QUALITY CONTROL 1.A standard quality plan is followed to ensure the high level of quality of manufactured product. 2.Quality control is observed at every stage, right from the incoming stage to the final stage of production and adhere to the committed delivery schedules. 3.Records are maintained at all the stages of processing and inspection carried out and are available for review. 4.Procedures have been established for stage wise operations and inspections. 5.Adequate sampling plan is used to assure the product quality as per the quality plan. 6.The necessary machines and tools and tackles to produce critical and major components are available. 7.Testing is done as per the latest BIS standards and customers specifications; customers approved drawings, data sheet, and quality plan. 8.In house testing laboratory is equipped to test the galvanizing quality of product as per customers’ specifications. 9.Quality awareness training is provided to supervisor, staff and workers from time to time. 2. RECEIVING INSPECTION The materials (other than raw materials such as steel sheets, flats etc.) are inspected as per purchase order and party’s challan on receipt at the factory. The quantity received is checked against the party’s challan. The quality of the product is inspected before accepting the consignment. Only acceptable product is taken into stock. The Goods inward Notes are verified by the Production In charge and authorized by Factory Manager. Rejected products are suitably labeled as rejected and stored in a separate location to prevent unauthorized used. The vendor is informed and asked to take the material back. In case of raw materials Production Incharge / Production Supervisor inspects the same before unloading of consignment. The vendor is asked to provide a test certificate, which is verified. The material consignment is returned to the vendor if found unacceptable. The Factory Manager may accept a consignment on concession. The concession offered by the vendor is recorded on the Goods Inward Note. Company Profile
  • 25. 3. IN PROCESS INSPECTION 3.1 Inspection of components and product in process are carried out at each stage as indicated in the quality plan. Each entry in the operators daily workbook is authorized by production in charge or Production supervisor to indicate Inspection and acceptable of the lot. 3.2 Any deviations from acceptable limits are recorded in the daily workbook maintained by each machine operator. 3.3. Corrective action to be taken on the non-conforming product is recorded in the daily work book. FINAL INSPECTION 1.The Production Incharge carries out final inspection when the product consignment is ready for dispatch. 2.The raw material test report and Galvanizing test certificate are verified and their reference is noted in the Final Inspection report. 3.The product is inspected as per customer’s specification and quality Plan/DRG. 4.The product is offered for customers or third party inspection as per the terms of the contract with the customer. 5.Products, which have passed all the tests and found acceptable are dispatched to the customer. DOCUMENTATION Raw material test certificates. Goods inward note. Daily work book Galvanizing test certificate Final inspection report. 6. INSPECTION STATUSES AND CONTROL OF NON-CONFORMING PRODUCT 6.1 The product found non-conforming during inspection at any stage is marked with wet chalk as “Rejected” 6.2 The rejected material is stored at a designated location clearly marked “Rejected Material Area” 6.3 The material in the “rejected area” is removed only under authorization of Production In charge. 6.4 The rejected material may either be reworked as directed by Production In charge or scrapped. 6.5 The material scrapped is kept at a designated place and shifted to scrap area after weightment. The Production Supervisor maintains record of scrapped materials. Company Profile
  • 26. PAN Number : AAKCS 7219J  TIN Number : 06512826303  ECC Number : AAKCS7219JXM002  TAN Number : DELS32663B  Service Tax Number : AAKCS7219JST002  Range : Rohtak  Collect rate : Rohtak  Division : 2  SSI Registration Number : 060141104936 (Valid Up to 14 December 2011)  Our Banker’s : Punjab Nation Bank, West Punjabi Bagh Branch, Central Market, New Delhi  Name of Account Holder : Steel Grip Infrastructure (P) Ltd.  Bank Account Number : 1501008700002286  EFT Code Number : PUNB0150100  RTGS Code Number : PUNB0150100  NEFT Code Number : PUNB0150100 Company Profile