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Laboratory Quality
Control
By
Prof.Dr.Moaed E.Algazally
Laboratory Quality Control
• The quality of laboratory work affects the
medical diagnosis and the treatment of
patients
• It is a routine requirement to include
quality control samples in each batch of
tests performed in the lab
Definition of Quality Control
• Quality Control
– The process of detecting errors
• Errors can occur even in the best of laboratories
• Good quality control will provide the clinician
with a high degree of confidence in the clinical
data generated by the lab
Definition of Quality Assurance
• Quality Assurance:
– The systems or procedures in
place to prevent errors
occurring
– Should not be confused with
Quality Control
Quality Control and Quality Assurance
• 2 complementary systems
• A good laboratory will have both these
systems working together…
…to ensure the reliability of the test results
to give the best patient care!
Unreliable Performance?
• Potential consequences include:
– patient misdiagnosis
– delays in treatment
– increased costs
• From avoidable follow up tests
– In the US alone, avoidable retests
cost $200million USD per year
• From administration of
inappropriate drug therapy
Unreliable performance?
• Even a small calibration bias can effect
treatment rates:
– 1% +ve bias in cholesterol result
 5% increase in patients exceeding the
treatment cut-off (200 mg/dl)
– 3% +ve bias
 15% increase in patient treatment.
Error Classification
• Quality Assurance considers diagnostic errors
under 3 main headings:
– Pre-analytical:-
• errors before the sample reaches the laboratory
– Analytical:-
• errors during the analysis of the sample
– Post-analytical:-
• errors occurring after the analysis
Complexity of a Laboratory System
*Data &
Laboratory
*Management
Safety
*Customer
*Service
Patient/Client Prep
Sample Collection
Sample Receipt and
Accessioning
Sample Transport
Quality Control
Testing
Record Keeping
Reporting
Personnel Competency
Test Evaluations
50%
20%
30%
CPHL/QCU
Pre - Analytical Errors
• Although they occur before the sample
reaches the lab, they directly affect the
quality and usefulness of the result
• There are many types of pre-analytical
error
Pre-analytical Errors
• Improper preparation of the patient
– Patient fasting
• A glucose test provides a more useful result
after a period of fasting
– Stress and anxiety
• Urinary protein levels will be affected
Pre - Analytical Errors
• Improper collection of the blood sample
– Sample haemolysis
• Will affect tests such as LDH, potassium
and inorganic phosphate
– Insufficient sample volume
• The lab may not be able to carry out all tests
requested
– Collection timing
• Collecting an accurately timed volume of
urine is extremely important when looking at
analyte levels in a 24 hour urine sample
Pre - Analytical Errors
• Incorrect specimen container
– Serum or plasma
• Serum is obtained from clotted whole blood & plasma
from unclotted blood
– Sample collection for plasma must be done into a tube
containing anticoagulant such as EDTA or heparin
– Fluoride tubes for glucose
• To inhibit glycolysis
– Otherwise, the time taken to reach the lab will have a
significant effect on the results
– EDTA unsuitable anti-coagulant for calcium
• EDTA binds calcium
Pre - Analytical Errors
• Incorrect specimen storage
– Sample left overnight at room temperature
• Falsely elevated potassium, phosphate and red cell
enzymes (e.g. AST & LDH)
– Due to leakage of the intracellular fluid into the plasma
– Delay in sample delivery
• Falsely lowered levels of unstable analytes such as
NEFA
• Unstable analytes require fast handling and analysis
• The sex of the patient
– male or female
• The age of the patient
– new born / juvenile / adult / geriatric
• Dietary effects
– low carbohydrate / fat
– high protein / fat
• When the sample was taken
– early morning urine collection pregnancy testing
• Patient posture
– urinary protein in bed-ridden patients
Other Factors
• Effects of exercise
– creatine kinase / CRP
• Medical history
– heart disease / diabetes / existing medication
• Pregnancy
– hormonal effects
• Effects of drugs and alcohol
– liver enzymes / dehydration
Other Factors
How do these factors come under the
banner of Quality Assurance?
• The lab must minimise these risks
– Establishing effective standard
operating procedures (SOPs)
– Providing training for people using
the laboratory service
•The quality of the final result will be
seriously affected by these outside factors
Analytical Errors
• The sample:
– Incorrect labelling
• Barcoding / aliquoting
– Incorrect preparation
• Centrifugation / aspiration
– Incorrect storage
• Short-term refrigeration
• Medium term freezing at -20ºC
• Long term freezing at -80ºC
– Correct test selection
• Laboratory Information Management System (LIMS)
Analytical Errors
• Glassware / pipettes / balances:
– Used incorrectly
– Contaminated
– Poorly calibrated
– Reuse of pipette tips
Analytical Errors
• Reagents / calibrators / controls:
– Poor quality
– Inappropriate storage
• Incorrect temperature
• Poorly maintained fridges or freezers
• Use of domestic freezers for storage of frozen control
materials
– Stability
• Use outside the shelf-life / working stability period
– Incorrect preparation
• E.g. reconstitution of lyophilised materials
Analytical Errors
• The application:
– Incorrect analytical procedures
– Poorly optimised instrument settings
• The above will lead to errant results with
even the best quality reagents
Analytical Errors
• The instrument:
– Operational limitations
• Temperature control
• Read times
• Mixing
• Carry-over
– Lack of maintenance
• Worn tubing
• Optics
• Cuvettes
• Probes
Other Factors
• Calculation errors:
– incorrect factor / wrong calibration values
• Transcription errors
• Dilutions errors:
– Dilutions may be done when a sample value
exceeds the assay linearity
– incorrect dilution or dilution factor used
• Lack of training
• The human factor:
– tiredness / carelessness / stress
• How the Clinician interprets the data to the full
benefit of the patient
Post - Analytical Errors
•The prompt and correct
delivery of the correct report
on the correct patient to the
correct doctor
Pre-analytical
processes
Analytical processes
Post-analytical
processes
Definitions…
• There are several common terms used
when analysing laboratory performance
– Accuracy
– Precision
– Specificity
– Sensitivity
Accuracy?
How correct your
result is
Accuracy?
• The agreement between your value and the ‘true’
value
• Determined absolutely by direct comparison to a
reference value
• More commonly assessed by using an assayed
control serum, with accurate values assigned by
the manufacturer
– The closer your result to the target value, the
greater your accuracy
Precision?
The reproducibility of
your results
Precision?
• The reproducibility of your results (i.e. the
agreement between replicate measurements)
• The closer your results are to each other, for the
same analyte, in the same serum, the better your
precision
• There are 2 ways in which precision is assessed:
– Within run performance (intra-assay precision)
– Between run performance (inter-assay precision)
Accuracy & Precision - Example 1
• Accurate and precise
– The ideal situation
– Repeat results are close to
one another
– Mean is close to the ‘true’
value
– Lab can have confidence in
single test results
• No need to continually
repeat tests
Accuracy & Precision - Example 2
• Imprecise but accurate
– Results are widely spread,
giving poor precision
– The mean is close to the
‘true’ value, giving
apparently good accuracy
– An unacceptable situation
• Labs cannot waste
resources on repeat runs
to get an acceptable level
of accuracy
Accuracy & Precision - Example 3
• Precise but inaccurate!
– Results are close
together, giving good
precision
– Mean is not close to the
‘true’ value, giving poor
accuracy
Solving precision and accuracy problems
• Poor accuracy relatively easy to solve
– Often a calibration problem
• Poor precision more difficult
– A variety of causes
• Poor quality reagents
• Badly maintained instruments
• Inadequate training
Specificity?
• The ability of a method to
measure solely the component of
interest
• A lack of specificity will affect
accuracy
– The test is measuring
components other than the
analyte of interest
Specificity?
• Consequences of a lack of specificity
– Falsely elevated values may occur
• Structurally similar hormones
– FSH, LH, TSH & hCG all have an identical alpha-subunit
• Drugs (both therapeutic drugs and Drugs of Abuse)
– Falsely low values may also occur
• Bromocresol Purple (BCP) method with bovine
albumin
– The test does not measure the analyte 100%
– Bovine QC serum cannot be used with this method
Sensitivity?
• The ability to detect small quantities of a
measured component
– Will affect both precision and accuracy at
the bottom end of the clinical range
• How is sensitivity established?
– By determining at what point an assay’s
precision reaches an unacceptable level
Statistics…
• Normal distribution
• Standard Deviation
• Coefficient of Variation
Normal Distribution (Gaussian Curve)
• Values fall randomly
about a mean value
• The mean (x) is the
average of the set of
values
• Equal numbers of
results lie above and
below the mean
Precision?
• How disperse the values are
• How is precision quantified statistically?
– By measuring the Standard Deviation (SD)
of the set of results
Standard Deviation (SD)
• SD is defined as the square root of the sum of
the squares of the single value deviations
from the mean, divided by the number of the
values minus one (and is quoted in the same
unit of measurement)
)
1
-
n
x)
-
(xi
(
=
SD
2

What does Standard Deviation tell us?
• The average deviation for the set of
results
• The lower the SD, the better the precision
Standard Deviation example
Mean result (x) = 100 mmol/L
Standard deviation (SD) = 1.0 mmol/L
Number of results (n) = 100
Mean ±1 SD
• By the laws of
statistical probability,
68% of all results
should fall within ± 1
SD of the mean
• In this example, 68%
of results fall within
the range 99 – 101
mmol/l
Mean ± 2 SD
• By the laws of statistical
probability, 95% of all results
should fall within ± 2 SDs of
the mean
– i.e. 19 out of 20
• In this example, 95% of results
fall within the range 98 – 102
mmol/l
• Statistically, it is acceptable
for 5% of results to fall outside
this range
Which is more Precise?
• Potassium SD = 0.1 mmol/L
• Sodium SD = 2.0 mmol/L
• It’s impossible to say from this information alone!
• What other information is required?
– The magnitude of the results
Coefficient of Variation
A %CV takes into consideration the
magnitude of the overall result
100%
x
(x)
Mean
SD
=
CV
The %CV expresses the SD as a percentage
of the mean
The lower the %CV, the better the precision
Example:
Sodium has the better CV, and in this case is
performing better than potassium
Potassium (mean = 5.0 mmol/l)
%CV = (0.1 / 5.0) x 100% = 2.0%
Sodium (mean = 140 mmol/l)
%CV = (2.0 / 140) x 100% = 1.4%
Why use a %CV for analysis of results?
• It allows comparison of precision on
different sets of data, with different
magnitudes

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Lab Quality Control Essentials

  • 2. Laboratory Quality Control • The quality of laboratory work affects the medical diagnosis and the treatment of patients • It is a routine requirement to include quality control samples in each batch of tests performed in the lab
  • 3. Definition of Quality Control • Quality Control – The process of detecting errors • Errors can occur even in the best of laboratories • Good quality control will provide the clinician with a high degree of confidence in the clinical data generated by the lab
  • 4. Definition of Quality Assurance • Quality Assurance: – The systems or procedures in place to prevent errors occurring – Should not be confused with Quality Control
  • 5. Quality Control and Quality Assurance • 2 complementary systems • A good laboratory will have both these systems working together… …to ensure the reliability of the test results to give the best patient care!
  • 6. Unreliable Performance? • Potential consequences include: – patient misdiagnosis – delays in treatment – increased costs • From avoidable follow up tests – In the US alone, avoidable retests cost $200million USD per year • From administration of inappropriate drug therapy
  • 7. Unreliable performance? • Even a small calibration bias can effect treatment rates: – 1% +ve bias in cholesterol result  5% increase in patients exceeding the treatment cut-off (200 mg/dl) – 3% +ve bias  15% increase in patient treatment.
  • 8. Error Classification • Quality Assurance considers diagnostic errors under 3 main headings: – Pre-analytical:- • errors before the sample reaches the laboratory – Analytical:- • errors during the analysis of the sample – Post-analytical:- • errors occurring after the analysis
  • 9. Complexity of a Laboratory System *Data & Laboratory *Management Safety *Customer *Service Patient/Client Prep Sample Collection Sample Receipt and Accessioning Sample Transport Quality Control Testing Record Keeping Reporting Personnel Competency Test Evaluations 50% 20% 30% CPHL/QCU
  • 10. Pre - Analytical Errors • Although they occur before the sample reaches the lab, they directly affect the quality and usefulness of the result • There are many types of pre-analytical error
  • 11. Pre-analytical Errors • Improper preparation of the patient – Patient fasting • A glucose test provides a more useful result after a period of fasting – Stress and anxiety • Urinary protein levels will be affected
  • 12. Pre - Analytical Errors • Improper collection of the blood sample – Sample haemolysis • Will affect tests such as LDH, potassium and inorganic phosphate – Insufficient sample volume • The lab may not be able to carry out all tests requested – Collection timing • Collecting an accurately timed volume of urine is extremely important when looking at analyte levels in a 24 hour urine sample
  • 13. Pre - Analytical Errors • Incorrect specimen container – Serum or plasma • Serum is obtained from clotted whole blood & plasma from unclotted blood – Sample collection for plasma must be done into a tube containing anticoagulant such as EDTA or heparin – Fluoride tubes for glucose • To inhibit glycolysis – Otherwise, the time taken to reach the lab will have a significant effect on the results – EDTA unsuitable anti-coagulant for calcium • EDTA binds calcium
  • 14. Pre - Analytical Errors • Incorrect specimen storage – Sample left overnight at room temperature • Falsely elevated potassium, phosphate and red cell enzymes (e.g. AST & LDH) – Due to leakage of the intracellular fluid into the plasma – Delay in sample delivery • Falsely lowered levels of unstable analytes such as NEFA • Unstable analytes require fast handling and analysis
  • 15. • The sex of the patient – male or female • The age of the patient – new born / juvenile / adult / geriatric • Dietary effects – low carbohydrate / fat – high protein / fat • When the sample was taken – early morning urine collection pregnancy testing • Patient posture – urinary protein in bed-ridden patients Other Factors
  • 16. • Effects of exercise – creatine kinase / CRP • Medical history – heart disease / diabetes / existing medication • Pregnancy – hormonal effects • Effects of drugs and alcohol – liver enzymes / dehydration Other Factors
  • 17. How do these factors come under the banner of Quality Assurance? • The lab must minimise these risks – Establishing effective standard operating procedures (SOPs) – Providing training for people using the laboratory service •The quality of the final result will be seriously affected by these outside factors
  • 18. Analytical Errors • The sample: – Incorrect labelling • Barcoding / aliquoting – Incorrect preparation • Centrifugation / aspiration – Incorrect storage • Short-term refrigeration • Medium term freezing at -20ºC • Long term freezing at -80ºC – Correct test selection • Laboratory Information Management System (LIMS)
  • 19. Analytical Errors • Glassware / pipettes / balances: – Used incorrectly – Contaminated – Poorly calibrated – Reuse of pipette tips
  • 20. Analytical Errors • Reagents / calibrators / controls: – Poor quality – Inappropriate storage • Incorrect temperature • Poorly maintained fridges or freezers • Use of domestic freezers for storage of frozen control materials – Stability • Use outside the shelf-life / working stability period – Incorrect preparation • E.g. reconstitution of lyophilised materials
  • 21. Analytical Errors • The application: – Incorrect analytical procedures – Poorly optimised instrument settings • The above will lead to errant results with even the best quality reagents
  • 22. Analytical Errors • The instrument: – Operational limitations • Temperature control • Read times • Mixing • Carry-over – Lack of maintenance • Worn tubing • Optics • Cuvettes • Probes
  • 23. Other Factors • Calculation errors: – incorrect factor / wrong calibration values • Transcription errors • Dilutions errors: – Dilutions may be done when a sample value exceeds the assay linearity – incorrect dilution or dilution factor used • Lack of training • The human factor: – tiredness / carelessness / stress
  • 24. • How the Clinician interprets the data to the full benefit of the patient Post - Analytical Errors •The prompt and correct delivery of the correct report on the correct patient to the correct doctor
  • 25.
  • 29. Definitions… • There are several common terms used when analysing laboratory performance – Accuracy – Precision – Specificity – Sensitivity
  • 31. Accuracy? • The agreement between your value and the ‘true’ value • Determined absolutely by direct comparison to a reference value • More commonly assessed by using an assayed control serum, with accurate values assigned by the manufacturer – The closer your result to the target value, the greater your accuracy
  • 33. Precision? • The reproducibility of your results (i.e. the agreement between replicate measurements) • The closer your results are to each other, for the same analyte, in the same serum, the better your precision • There are 2 ways in which precision is assessed: – Within run performance (intra-assay precision) – Between run performance (inter-assay precision)
  • 34. Accuracy & Precision - Example 1 • Accurate and precise – The ideal situation – Repeat results are close to one another – Mean is close to the ‘true’ value – Lab can have confidence in single test results • No need to continually repeat tests
  • 35. Accuracy & Precision - Example 2 • Imprecise but accurate – Results are widely spread, giving poor precision – The mean is close to the ‘true’ value, giving apparently good accuracy – An unacceptable situation • Labs cannot waste resources on repeat runs to get an acceptable level of accuracy
  • 36. Accuracy & Precision - Example 3 • Precise but inaccurate! – Results are close together, giving good precision – Mean is not close to the ‘true’ value, giving poor accuracy
  • 37. Solving precision and accuracy problems • Poor accuracy relatively easy to solve – Often a calibration problem • Poor precision more difficult – A variety of causes • Poor quality reagents • Badly maintained instruments • Inadequate training
  • 38. Specificity? • The ability of a method to measure solely the component of interest • A lack of specificity will affect accuracy – The test is measuring components other than the analyte of interest
  • 39. Specificity? • Consequences of a lack of specificity – Falsely elevated values may occur • Structurally similar hormones – FSH, LH, TSH & hCG all have an identical alpha-subunit • Drugs (both therapeutic drugs and Drugs of Abuse) – Falsely low values may also occur • Bromocresol Purple (BCP) method with bovine albumin – The test does not measure the analyte 100% – Bovine QC serum cannot be used with this method
  • 40. Sensitivity? • The ability to detect small quantities of a measured component – Will affect both precision and accuracy at the bottom end of the clinical range • How is sensitivity established? – By determining at what point an assay’s precision reaches an unacceptable level
  • 41. Statistics… • Normal distribution • Standard Deviation • Coefficient of Variation
  • 42. Normal Distribution (Gaussian Curve) • Values fall randomly about a mean value • The mean (x) is the average of the set of values • Equal numbers of results lie above and below the mean
  • 43. Precision? • How disperse the values are • How is precision quantified statistically? – By measuring the Standard Deviation (SD) of the set of results
  • 44. Standard Deviation (SD) • SD is defined as the square root of the sum of the squares of the single value deviations from the mean, divided by the number of the values minus one (and is quoted in the same unit of measurement) ) 1 - n x) - (xi ( = SD 2 
  • 45. What does Standard Deviation tell us? • The average deviation for the set of results • The lower the SD, the better the precision
  • 46. Standard Deviation example Mean result (x) = 100 mmol/L Standard deviation (SD) = 1.0 mmol/L Number of results (n) = 100
  • 47. Mean ±1 SD • By the laws of statistical probability, 68% of all results should fall within ± 1 SD of the mean • In this example, 68% of results fall within the range 99 – 101 mmol/l
  • 48. Mean ± 2 SD • By the laws of statistical probability, 95% of all results should fall within ± 2 SDs of the mean – i.e. 19 out of 20 • In this example, 95% of results fall within the range 98 – 102 mmol/l • Statistically, it is acceptable for 5% of results to fall outside this range
  • 49. Which is more Precise? • Potassium SD = 0.1 mmol/L • Sodium SD = 2.0 mmol/L • It’s impossible to say from this information alone! • What other information is required? – The magnitude of the results
  • 50. Coefficient of Variation A %CV takes into consideration the magnitude of the overall result 100% x (x) Mean SD = CV The %CV expresses the SD as a percentage of the mean The lower the %CV, the better the precision
  • 51. Example: Sodium has the better CV, and in this case is performing better than potassium Potassium (mean = 5.0 mmol/l) %CV = (0.1 / 5.0) x 100% = 2.0% Sodium (mean = 140 mmol/l) %CV = (2.0 / 140) x 100% = 1.4%
  • 52. Why use a %CV for analysis of results? • It allows comparison of precision on different sets of data, with different magnitudes