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* ARMY TM 9-1425-688-10
MARINE CORPS TM 09397B-12/1A
TECHNICAL MANUAL
OPERATOR’S MANUAL
FOR THE
JAVELIN WEAPON SYSTEM
M98A1
(NSN 1430-01-433-8019) (EIC: N/A)
DISTRIBUTION STATEMENT D - Distribution authorized to Department of Defense and DoD
contractors only to protect critical technical data on systems or hardware. This determination was
made in 01 June 1996. Other requests shall be referred to Commander, U.S. Army Aviation and
Missile Command, ATTN: SFAE-MSLS-CWS-AS-J, Redstone Arsenal, AL 35898-5000.
WARNING - This document contains technical data whose export is restricted by the Arms Export
Control Act (Title 22, U.S.C., Sec. 2751 et. seq.) or the Export Administration Act of 1979, as
amended, Title 50, U.S.C., App. 2401 et. seq. Violations of these export laws are subject to
severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.
DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or
reconstruction of the document.
*THIS PUBLICATION SUPERSEDES
TM 9-1425-688-12, TM 09397B-12/1A
DATED 24 MAY 2005
HEADQUARTERS, DEPARTMENT OF THE ARMY
AND HEADQUARTERS, MARINE CORPS
10 MAY 2007
PCN 184 093971 00
TM 9-1425-688-10
WARNING SUMMARY
The warning summary contains general safety warnings that
must be understood and applied during operation and
maintenance. Failure to observe these warnings could result
in serious injury or death to personnel. For information
concerning First Aid, refer to FM 4-25.11.
WARNING
MISSILE LAUNCHING
FLYING PARTICLES
• Flying debris can cause serious injury. Should injury
occur, get medical help at once.
• Do not launch the missile where obstructions such as
trees, bushes, windows, doors, and/or overhangs would
obstruct the missile’s flight path.
• Do not fire the javelin over heads of friendly troops
during training.
• Make sure all friendly troops are clear of back blast
areas.
a
TM 9-1425-688-10
WARNING SUMMARY – (Continued)
WARNING
EAR PROTECTION
• All personnel within 25 meters (83 feet) must wear
hearing protection.
b
TM 9-1425-688-10
WARNING SUMMARY – (Continued)
WARNING
MISSILE LAUNCHING
• Allow sufficient space for the missile to clear any
possible obstruction when launching the missile.
• Personnel may be injured if a javelin missile is launched
from enclosures without sufficient openings.
• Launch missile with left eye if face shield absorber (a
piece between indentation and main housing) is missing.
• Follow instructions in WP 0007 00 for a failure to
launch/fire.
FLYING PARTICLES
• Debris from the rocket motor may cause serious injury.
Avoid looking down-range during initial missile launch
without proper protection. Use the CLU to observe
missile flight. Should injury occur, get medical help at
once.
c
TM 9-1425-688-10
WARNING SUMMARY – (Continued)
WARNING
PRONE POSITION
• Keep body at a 30º angle away from the round when
launching a missile from the prone position.
• Injury may occur if body is extended into back blast area.
If injury should occur, seek medical help immediately.
• Ensure that gunner's body remains clear of the back
blast area.
WARNING
LAUNCH TUBE ASSEMBLY
Do not attempt to remove the missile from the LTA.
WARNING
CLU BATTERY
VAPOR
• The BA-5590/U battery contains pressurized lithium sulfur
dioxide gas. It is highly toxic. Do not handle the battery in
any way which may cause the battery to rupture.
d
TM 9-1425-688-10
WARNING SUMMARY – (Continued)
WARNING
CLU BATTERY
• Do not use the Saft America BA-5590/U batteries
produced under contract DAAB07-88-C-C045 & DAAB07-
90-C-C020. BA-5590/U batteries made under both
contracts were dead lined in December 1997 by safety of
use message SOUM 97-017.
HOT AREA
• Power down the CLU if the battery or battery compartment
becomes hot to the touch. Wait at least 60 minutes before
attempting to remove the battery.
VAPOR
• Do not discharge batteries which show signs of
bulging or cracks. Dispose of batteries as hazardous
waste.
• Batteries which show signs of a damaged discharge
switch may be unstable and could result in violent
battery venting during handling or disposal. Dispose of
batteries as hazardous waste.
e
TM 9-1425-688-10
WARNING SUMMARY – (Continued)
WARNING
CLU BATTERY
• Power down the CLU upon hearing a hissing/popping
sound (battery venting). Leave the area until any smell
(rotten eggs) or signs of leaking gas have been cleared
from the area.
WARNING
BATTERY COOLANT UNIT
HOT AREA
• Hot surfaces can cause serious burns.
• Do not touch unshrouded BCU surfaces.
• If the operator experiences burns from contact with BCU,
get medical help at once.
• The BCU contains a lithium-alloy thermal battery that is
considered hazardous waste. Disposal of the BCU after
use must be in accordance with TB 43-0134.
f
TM 9-1425-688-10
WARNING SUMMARY – (Continued)
WARNING
SHIPPING AND STORAGE CONTAINER
EXPLOSION
Vent shipping and storage container prior to removing cover
assembly. Failure to comply may result in injury to personnel.
WARNING
NUCLEAR, BIOLOGICAL, AND CHEMICAL
CONTAMINATION
Notify your supervisor if you think you have been exposed to
nuclear, biological, or chemical contamination. FM 3-11.5
gives procedures for decontamination.
g/(h Blank)
TM 9-1425-688-10
LIST OF EFFECTIVE WORK PACKAGES
INSERT LATEST CHANGED WORK PACKAGES.
DESTROY SUPERSEDED DATA.
Dates of issue for original and changed pages/work packages
are:
Original 0 10 May 2007
TOTAL NUMBER OF PAGES FOR FRONT AND REAR
MATTER IS 24 AND THE TOTAL NUMBER OF WORK
PACKAGES IS 22 CONSISTING OF THE FOLLOWING:
Page/WP Change
No. No.
Cover...........................0
a-g...............................0
h Blank ........................0
A..................................0
B Blank........................0
i-vii...............................0
viii Blank......................0
Chapter 1 Title Page...0
WP 0001 00 ................0
WP 0002 00 ................0
WP 0003 00 ................0
Chapter 2 Title Page...0
WP 0004 00 ................0
WP 0005 00 ................0
WP 0006 00 ................0
WP 0007 00 ................0
WP 0008 00 ................0
WP 0009 00 ................0
Page/WP Change
No. No.
WP 0010 00 ................0
WP 0011 00 ................0
WP 0012 00 ................0
WP 0013 00 ................0
WP 0014 00 ................0
Chapter 3 Title Page...0
WP 0015 00 ................0
Chapter 4 Title Page...0
WP 0016 00 ................0
WP 0017 00 ................0
Chapter 5 Title Page...0
WP 0018 00 ................0
WP 0019 00 ................0
WP 0020 00 ................0
WP 0021 00 ................0
WP 0022 00 ................0
Index ...........................0
A/(B Blank)
TM 9-1425-688-10
*ARMY TM 9-1425-688-10
MARINE CORPS TM 09397B-12/1A
HEADQUARTERS, DEPARTMENT
OF THE ARMY AND MARINE CORPS
WASHINGTON, DC., 10 MAY 2007
OPERATOR’S MANUAL
For
JAVELIN WEAPON SYSTEM
M98A1 (NSN 1430-01-433-8019) (EIC: N/A)
REPORTING ERRORS AND RECOMMENDING
IMPROVEMENTS
You can help improve this manual. If you find any
mistakes, or if you know of a way to improve the
procedures, please let us know. Mail your letter or DA
Form 2028 (Recommended Changes to Publications and
Blank Forms) directly to: Commander, U.S. Army Aviation
and Missile Command, ATTN: AMSAM-MMC-MA-NP,
Redstone Arsenal, AL 35898-5000. A reply will be
furnished to you. You may also provide DA Form 2028
information to AMCOM via email, fax, or the World Wide
Web. Our fax number is: DSN 788-6546 or Commercial
256-842-6546. Our email address is:
2028@redstone.army.mil. Instructions for sending an
electronic 2028 may be found at the back of this manual.
For World Wide Web use:
https://amcom2028.redstone.army.mil.
Notice of discrepancies or suggested changes should be
forwarded on NAVMC form 10772 to: Commander,
Marine Corps Logistics Bases (Code ACAL) Albany, Ga
31704-1128.
i
TM 9-1425-688-10
DISTRIBUTION STATEMENT D - Distribution authorized to
Department of Defense and DoD contractors only to protect critical
technical data on systems or hardware. This determination was
made on 01 June 1996. Other requests shall be referred to
Commander, U.S. Army Aviation and Missile Command. ATTN:
SFAE-MSLS-CWS-AS-J, Redstone Arsenal, AL 35898-5000.
WARNING - This document contains technical data whose export
is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec.
2751 et. seq.) or the Export Administration Act of 1979, as
amended, Title 50, U.S.C., App. 2401 et. seq. Violations of these
export laws are subject to severe criminal penalties. Disseminate
in accordance with provisions of DoD Directive 5230.25.
DESTRUCTION NOTICE - Destroy by any methods that will
prevent disclosure of contents or reconstruction of the document
.
*This publication supersedes TM 9-1425-688-12 and TM
09397B-12/1A dated 24 May 2005
TABLE OF CONTENTS
WP Sequence No
WARNING SUMMARY
HOW TO USE THIS MANUAL
CHAPTER 1 - GENERAL INFORMATION,
EQUIPMENT DESCRIPTION
AND THEORY OF OPERATION
General Information ............................................... 0001 00
Equipment Description and Data ........................... 0002 00
Theory of Operation............................................... 0003 00
CHAPTER 2 - OPERATOR INSTRUCTIONS
Description and Use of Operator Controls
and Indicators .................................................... 0004 00
Carry Techniques, Firing Restrictions And
Selecting A Firing Position................................. 0005 00
Assembly and Preparation for Use ........................ 0006 00
Target Engageability.............................................. 0007 00
ii
TM 9-1425-688-10
TABLE OF CONTENTS (Continued)
CLU Battery Installation, Removal, and
Disposal ............................................................. 0008 00
BCU Removal, Installation
and Disposal ...................................................... 0009 00
Operating Procedures............................................ 0010 00
CLU Round and Carry Bag Cleaning
Instructions......................................................... 0011 00
Packing Instructions – CLU Shipping
and Storage Container....................................... 0012 00
Operation Under Unusual Conditions .................... 0013 00
Emergency Procedures ......................................... 0014 00
CHAPTER 3 - TROUBLESHOOTING PROCEDURES
Operational Check Out and
Troubleshooting Procedures.............................. 0015 00
CHAPTER 4 - MAINTENANCE INSTRUCTIONS
Introduction to Preventive Maintenance Checks
and Services ...................................................... 0016 00
Preventive Maintenance Checks and Services ..... 0017 00
CHAPTER 5 - SUPPORTING INFORMATION
References............................................................. 0018 00
Components of End Items and Basic
Issue Items Lists ................................................ 0019 00
Additional Authorization List (AAL) ........................ 0020 00
Expendable/Durable Supplies
and Materials List............................................... 0021 00
Loose Cargo Transportation .................................. 0022 00
INDEX ALPHABETICAL LIST INDEX 1
iii
TM 9-1425-688-10
HOW TO USE THIS MANUAL
You must familiarize yourself with the procedure before
beginning the task. To become familiar with this manual,
spend some time looking through it to see what it contains.
Once you are familiar with it, you can find information in two
ways:
• Use the table of contents
• Use the index at the rear of the manual
The best way to find what you want depends on how familiar
you are with this manual. In most cases, the fastest way is to
use the table of contents.
USE THE TABLE OF CONTENTS
1. The table of contents is a list of work packages in the
manual.
2. Suppose you were told to clean the CLU.
3. Using the example below, you could go directly to the
table of contents. There you would see Work Package 0011
00, CLU Round and Carry Bag Cleaning Instructions.
4. The top of the page has INITIAL SETUP. This tells you
what you will need to complete the procedure.
5. Following the INITIAL SETUP are illustrated procedures
to clean the CLU.
iv
TM 9-1425-688-10
USE THE TABLE OF CONTENTS - Continued
TM 9-1425-688-10 0011 00
OPERATOR INSTRUCTION
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
CLU, ROUND AND CARRY BAG CLEANING INSTRUCTIONS
INITIAL SETUP
Tools None
Materials Kit, Lens Cleaning,
Item 2, WP 0021 00
Cloth, Cleaning,
Item 5, WP 0021 00
Detergent, General
Purpose Cleaning
Item 6, WP 0021 00
CLU and ROUND
1. Inspect surfaces for heavy coating of dirt or mud. If
dirt or mud is visible go to step 2. If slightly dirty, i.e.,
dust, proceed to step 3.
2. Rinse area with clean water and wipe with clean dry
cloth.
0011 00-1
v
TM 9-1425-688-10
USE THE INDEX AT THE REAR OF THE MANUAL
1. The index lists, in alphabetical order, all the subjects that
are in the manual.
2. Each subject is listed in two or three ways whenever
possible so that you can easily find what you are looking for.
For example, "List of Abbreviations" is also listed as
"Abbreviations, List of".
EMERGENCY PROCEDURES
This manual contains EMERGENCY PROCEDURES for use
by the operator if a missile fails to launch. As shown below
these pages are BLACK BORDERED to allow for instant
location within the book. Read the procedures in case you
experience a hangfire or misfire. References within the
manual refer to WP 0014 00 when immediate action may be
needed.
vi
TM 9-1425-688-10
USE EMERGENCY PROCEDURES - Continued
TM 9-1425-688-10 0014 00
OPERATOR INSTRUCTIONS
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
EMERGENCY PROCEDURES
JAVELIN WARNINGS AND MALFUNCTIONS –
(Continued)
Definitions
Misfire: When the fire trigger has been pulled and the
missile does not launch. The ; indicator on the CLU
display may or may not flash.
Hangfire: When the fire trigger has been pulled and the
missile does not launch. The ; indicator on the CLU
display will be flashing. The missile has been activated
and could possibly launch.
Javelin Malfunction Indicators/Immediate Action
Procedures.
PROBLEM INDICATOR ACTION
MISFIRE ; Red
(Flashing)
or
NO
INDICATOR
(1) Release fire and
seeker triggers. Keep
Javelin pointed in
direction of enemy.
(2) Re-attempt to launch
missile. If missile fails to
launch, go to (3) below.
(3) Set CLU power switch
to OFF.
0014 00-01
vii/(viii Blank)
TM 9-1425-688-10
CHAPTER 1
GENERAL INFORMATION,
EQUIPMENT DESCRIPTION
AND THEORY OF OPERATION
FOR
JAVELIN WEAPON SYSTEM
TM 9-1425-688-10 0001 00
GENERAL INFORMATION
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
GENERAL INFORMATION
SCOPE
Type of Manual: Operator‘s Maintenance
Model Number and Surface Attack Guided
Equipment Name: Missile & Launcher:
FGM-148A, FGM-148B
and FGM-148C
Command Launch Unit:
M98A1
Purpose of Equipment: To provide medium range
antitank capability for the
U.S. Army and U.S. Marine
Corps.
MAINTENANCE FORMS, RECORDS, AND REPORTS
Department of the Army forms and procedures used for
equipment maintenance shall be those prescribed by DA
PAM 750-8, the Army Maintenance Management System
(TAMMS) Users Manual.
Accidents involving injury to personnel or damage to materiel
will be reported on DA Form 285, U.S. Army Accident Report,
in accordance with AR 385-40, Accident Reporting and
Records. Explosives and ammunition malfunctions will be
reported in accordance with AR 75-1, Malfunctions Involving
Ammunition and Explosives (RCS CSGLD-1961(MI)).
Marine Corps Personnel will use TM 4700-15/1 Equipment
Record Procedures.
0001 00-1
0001 00 TM 9-1425-688-10
REPORTING EQUIPMENT IMPROVEMENT
RECOMMENDATIONS
If your Javelin needs improvement, let us know. Send us an
EIR. You, the user, are the only one who can tell us what you
do not like about your equipment. Let us know why you do
not like the design or performance. Put it on an SF Form 368
(Product Quality Deficiency Report). Mail it to: Commander,
U.S. Army Aviation Missile Command, ATTN: AMSAM-MMC-
MA-NM, Redstone Arsenal, AL 35898-5238. E-mail to:
cfo@redstone.army.mil. We'll send you a reply.
Marine Corps Personnel are encouraged to submit SF Form
368 in accordance with MCO 4855.10.
CORROSION PREVENTION AND CONTROL
Corrosion Prevention and Control (CPC) of Army materiel is a
continuing concern. It is important that any corrosion
problems with this item be reported so that the problem can
be corrected and improvements can be made to prevent the
problem in the future.
While corrosion is typically associated with rusting of metals,
it can also include deterioration of other materials, such as
rubber and plastic. Unusual cracking, softening, swelling or
breaking of these materials may be a corrosion problem.
If a corrosion problem is identified, it can be reported using
Product Quality Deficiency Report SF Form 368. Use of key
words such as “corrosion”, “rust”, “deterioration” or “cracking”
will ensure that the information is identified as a CPC
problem.
The form should be submitted to the address specified in DA
PAM 750-8.
0001 00-2
TM 9-1425-688-10 0001 00
OZONE DEPLETING SUBSTANCES
The continued use of ozone depleting substances (ODS) has
been prohibited by Executive Order 12856 of 3 August 1993.
Ozone depleting substances are not used during operation or
maintenance of the Command Launch Unit (CLU).
DESTRUCTION OF ARMY AND MARINE CORPS
MATERIEL TO PREVENT ENEMY USE
Destruction of Army materiel to prevent enemy use shall be in
accordance with TM 43-0002-70.
Marine Corps Personnel: render the CLU inoperable by
smashing, scattering or burying disassembled pieces, burning
or destroying by weapons fire.
PREPARATION FOR STORAGE OR SHIPMENT
Refer to WP 0012 00 for instructions on preparing the CLU
for storage or shipment.
0001 00-3
0001 00 TM 9-1425-688-10
NOMENCLATURE CROSS-REFERENCE LIST
Simplified Official
Nomenclature Nomenclature
Absorber Afocal Absorber
Absorber Battery Box Cover Absorber
Absorber Battery Cover Absorber
Absorber Left Handle Absorber
Absorber Right Handle Absorber
Aft End Cap Aft Shock Cushion
Aft End Cap
Membrane Frangible Membrane
Bail Battery Cover Retainer
Assembly
Battery Cover Battery Cover Assembly
BCU Battery Coolant Unit (BCU)
Assembly
BCU Latch BCU Latch Assembly
BCU Status Indicator BCU Temperature Indicator
Buckle Slide Adjuster
Carry Handle Handle
CLU Interface
Connector Electrical Plug Connector
Crossbrace Lower Crossbrace Assembly
Daysight Visible Optics Assembly
Daysight Lens No. 1 Window
Daysight Lens Cover Visible Optics Assembly
Lens Cap
Detector Dewar Cooler Detector Dewar Cooler
Assembly
Diopter Adjust Ring Diopter Grip
Elapsed Time Meter Time Totalizing Meter
Eyecup Eyecup Assembly
Eyepiece Eyepiece Assembly
Face Shield Absorber Top/Facial Absorber
Fire Trigger Right Trigger Assembly
Flipper Mirror Display Injection Mirror
0001 00-4
TM 9-1425-688-10 0001 00
NOMENCLATURE CROSS-REFERENCE LIST –
(Continued)
Simplified Official
Nomenclature Nomenclature
Forward End Cap Forward Shock Cushion
Forward End Cap
Latch End Cap Clamp
Guide Bar Alignment Pin
Guide Pin Pylon Aft Guide Pin
Guide Pin Pylon Forward Guide Pin
Humidity Indicator Desiccator
Humidity Indicator Forward Desiccator
Latch Assembly Latch Base
Latch Release Latch Lock
Launch Tube
Assembly Launch Tube Final Assembly
Left Handgrip
Controls Left Switch Assembly
Lens Paper Presaturated Lens Paper
Locking Pin End Cap Lock Pin
Main Housing Main Housing Assembly
Manual Release
Button Manual Release Button
Night Vision Sight Afocal Assembly
NVS Lens Afocal Number One Lens
NVS Lens Cover Lens Cap Assembly
Protective Cover Protective Cap
Pylon Pylon Assembly
Right Handgrip
Controls Right Switch Assembly
Round Surface Attack Guided
Missile: FGM-148A,
FGM-148B, and
FGM-148C
Round Hooks Alignment Hooks
0001 00-5
0001 00 TM 9-1425-688-10
NOMENCLATURE CROSS-REFERENCE LIST –
(Continued)
Simplified Official
Nomenclature Nomenclature
Round Interface
Bracket Missile Interface Bracket
Round Interface
Catch Missile Interface Catch
Round Interface
Connector Viking Connector
Seeker Trigger Left Trigger Assembly
Shoulder Strap Shoulder Strap Carrying
Assembly
Strap Mount Aft Shoulder Strap Mount
Strap Mount Forward Shoulder Strap
Mount
Wire Rope Flexible Wire Rope
0001 00-6
TM 9-1425-688-10 0001 00
LIST OF ABBREVIATIONS AND ACRONYMS
Abbreviations and Acronyms, with their meanings, are
contained in the following list:
Abbreviation/Acronym Meaning
AAL Additional Authorization List
ASIOE Associated Support Item of
Equipment
BCU Battery Coolant Unit
BII Basic Issue Items
BIT Built-in-Test
CAGEC Commercial and Government
Entity Code
CIIC Controlled Item Inventory
Code
COEI Components of End Items
CLU Command Launch Unit
CPU Corrosion Prevention and
Control
CTA Common Table of
Allowances
DDC Detector Dewar Cooler
DMWR Depot Maintenance Work
Requirements
DOT Department of Transportation
EIR Equipment Improvement
Recommendations
EMI Electromagnetic Interference
EOD Explosive Ordnance Disposal
ETM Elapsed Time Meter
FOV Field-of-View
FTT Field Tactical Trainer
IR Imaging Infrared
JTA Joint Table of Allowances
LTA Launch Tube Assembly
MAC Maintenance Allocation Chart
0001 00-7
0001 00 TM 9-1425-688-10
LIST OF ABBREVIATIONS AND ACRONYMS –
(Continued)
Abbreviation/Acronym Meaning
MTOE Modified Table Of
Organizational Equipment
NBC Nuclear, Biological, and
Chemical
NFOV Narrow Field-of-View
NHA Next Highest Assembly
NSN National Stock Number
NVS Night Vision Sight
ODS Ozone Depleting Substances
PMCS Preventive Maintenance
Checks and Services
Q-D Quantity-Distance
QASAS Quality Assurance Specialist
Ammunition Surveillance
SMR Source, Maintenance and
Recoverability Code
SRA Specialized Repair Activity
TAMMS The Army Maintenance
Management System
TDA Table of Distribution and
Allowances
TMDE Test, Measurement, and
Diagnostic Equipment
TOE Table of Organizational
Equipment
UUT Unit Under Test
U/M Unit of Measure
WFOV Wide Field-of-View
0001 00-8
TM 9-1425-688-10 0001 00
QUALITY OF MATERIAL
Material used for replacement, repair or modification must
meet the requirements of this technical manual. If quality of
material requirements are not stated in this technical manual,
the material must meet the requirements of the drawings,
standards, specifications or approved engineering change
proposals applicable to the subject equipment.
SAFETY, CARE, AND HANDLING
CLU Safety
The CLU has been assigned a Controlled Item Inventory
Code (CIIC) of Category 3. Physical security provided to the
CLU must be commensurate with this CIIC. The Javelin
round and CLU together are CIIC Category 1. The CLU and
round must never be stored at the same location.
Round Safety
The Javelin round is classified Quantity-Distance (Q-D) Class
1.1 when out of round shipping and storage container (1.2
when in container), Compatibility Group E, and Department of
Transportation (DOT) Class A for shipping. Explosive weight:
Warhead 5.89 lb
Missile motor 2.69 lb
Launch Tube Assembly 6.94 lb
0001 00-9
0001 00 TM 9-1425-688-10
SAFETY, CARE, AND HANDLING –(Continued)
CLU Care
CLU lenses require special care. Don't try to scrub lens
surface, optical coating may be damaged. When cleaning the
lenses, always follow the cleaning procedure in WP 0011 00.
When the CLU has been in storage for long periods of time,
the CLU must be powered-up in DAY mode to allow the
cathode ray tube to warm up prior to applying high voltage in
the Night Vision Sight (NVS) mode. Use the chart listed below
to determine the warm-up time period.
Storage Time Warm-Up Time
3 Months - 1 Year 5 Minutes
1 Year or Longer 12 Hours
Round Care
Storage temperature limits for Javelin rounds are -51º to
+160ºF (-46º to +71ºC).
0001 00-10
TM 9-1425-688-10 0001 00
SAFETY, CARE, AND HANDLING – (Continued)
CLU Handling
CAUTION
• If CLU has been in storage in excess of 30 days,
DO NOT power-up CLU in NVS mode of
operation or place switch in TEST position.
Power-up CLU in day mode for at least five
minutes. Failure to comply will damage CRT.
• If CLU has been in storage longer than one
year, CLU must be powered-up in day mode for
a minimum of 12 hours. DO NOT place switch in
NIGHT or TEST position sooner than 12 hours.
The Javelin CLU is shipped and stored in the CLU shipping
and storage container. The CLU shipping and storage
container protects the CLU during transportation, storage,
and associated handling. The CLU shipping and storage
container also protects the CLU from natural and induced
environments, including nuclear, biological, and chemical
(NBC) environments.
During unit storage keep the CLU in the CLU shipping and
storage container, sealed with a security seal.
0001 00-11
0001 00 TM 9-1425-688-10
SAFETY, CARE, AND HANDLING – (Continued)
Round Handling
CAUTION
• The Launch Tube Assembly provides
environmental and physical protection for the
missile. Do not attempt to remove the missile
from the Launch Tube Assembly.
• Do not handle the round roughly or drop it.
Rough handling may damage the missile motor
or missile components and cause a malfunction
at launch or in flight.
The Javelin round is shipped and stored in the round shipping
and storage container. The round shipping and storage
container protects the round during transportation, storage,
and associated handling. The round shipping and storage
container also protects the round from natural and induced
environments, including NBC environments.
0001 00-12
TM 9-1425-688-10 0001 00
SAFETY, CARE, AND HANDLING – (Continued)
Design features of the round shipping and storage container
include:
• A cover assembly containing a latch mechanism
that provides environmental and Electromagnetic
Interference (EMI) seals.
• Pressure and humidity control provided by a
humidity indicator, 2 packages of desiccant, and a
pressure release valve controlling positive and
negative container pressure to two pounds per
square inch differential.
• Four handles for lifting and tiedown and interlocking
posts to provide stack stability.
Rounds may be stacked 8 high in indoor storage, and 4 high
(depending on stack stability) on level, improved outdoor
storage. Use 4-inch dunnage for indoor storage and 6-inch
dunnage for outdoor storage. Do not use dunnage between
stack layers, containers have interlocking feature.
The nose end of rounds in storage must be pointed in the
direction posing the least hazard to personnel and equipment
in case of fire or accidental explosion.
Temporary shelters (tarpaulin covered, shed, etc.). Javelin
rounds may be maintained in this type of storage with storage
site location in a well drained area. Tarpaulin or cover should
be placed in a manner to permit free air circulation while still
protecting rounds from direct sunlight. This type of storage
should be used only when mission requirements dictate and
should not exceed 30 days.
0001 00-13
0001 00 TM 9-1425-688-10
SAFETY, CARE, AND HANDLING – (Continued)
Open storage (without tarpaulin, shed etc.) will be permitted
only during wartime and during firing exercises. Before
storing rounds in open storage during peacetime,
authorization must be first obtained from Commander, USA
AMCOM, ATTN SFAE-MSLS-CWS-AS-J, Bldg 4505,
Redstone Arsenal, AL 35898-5000. Open storage must be
held to the absolute minimum time (not to exceed 30 days).
Open storage in excess of 30 days requires waiver. Request
for waiver must be submitted in accordance with AMC-R 385-
100 through command channels to Commander, HQ, AMC
Safety Office, ATTN AMCSF-X, with a copy provided to
SFAE-MSLS-CWS-AS-J.
The Javelin round has been assigned a CIIC of Category 1.
Physical security provided to the round must be
commensurate with this CIIC. The Javelin round and CLU
together are also CIIC Category 1. The round and CLU must
never be stored at the same location.
Refer to DA PAM 385-63 and DA PAM 385-64 for general
ammunition care, handling, and safety.
Refer to TB 43-0134 for the safe handling of lithium-sulfur
dioxide batteries.
Warning And Caution Statements
WARNING and CAUTION statements have been strategically
placed throughout this text prior to operating or maintenance
procedures. Conditions considered essential to the protection
of personnel are labeled CAUTION. A WARNING or
CAUTION will apply each time the related step is repeated.
Prior to starting any task, the WARNINGs or CAUTIONs
included in the text for that task shall be reviewed and
understood.
0001 00-14
TM 9-1425-688-10 0002 00
GENERAL INFORMATION
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
EQUIPMENT DESCRIPTION AND DATA
SCOPE
This section shows the location and briefly describes the
major components of the Javelin weapon system. Equipment
characteristics, capabilities, features, differences between
models, equipment data, equipment configuration, safety,
care and handling are explained.
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND
FEATURES
The Javelin is a medium range, manportable, recoilless,
antitank assault weapon and is capable of defeating current
and projected enemy armor, and hovering enemy helicopters.
The Javelin can be used during the day, night, or degraded
weather conditions, including electronic and electro-optical
countermeasures. The Javelin is made up of a one-time
expendable round and a Command Launch Unit (CLU). The
round consists of a missile environmentally sealed inside a
Launch Tube Assembly (LTA). The LTA is also used as the
missile launch platform.
The CLU is manportable, reusable, battery operated, and is
the gunner's interface with the round. The CLU contains Built-
in-Test (BIT) capability. The CLU is issued with a carry bag.
The carry bag provides space to carry the CLU, lens cleaning
kit, technical manual, and battery.
0002 00-1
0002 00 TM 9-1425-688-10
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND
FEATURES – (Continued)
Figure 1. Major Components
0002 00-2
TM 9-1425-688-10 0002 00
LOCATION AND DESCRIPTION OF MAJOR
COMPONENTS
CLU
Figure 2. CLU (Sheet 1 of 2)
Face Shield Absorber - Shields gunner's face from possible
launch debris and helps protect CLU from damage during
handling and movement.
Absorbers - Protects the CLU from damage during handling
and movement.
Desiccant Plug - Contains desiccant to reduce humidity
inside of the CLU.
Power Switch - Four-position rotary switch used to select
CLU operational modes.
Seeker Trigger - Initiates seeker mode of operation and
seeker lock-on after track gates are adjusted around target.
0002 00-3
0002 00 TM 9-1425-688-10
LOCATION AND DESCRIPTION OF MAJOR
COMPONENTS – (Continued)
Left Handgrip Controls - Consists of focus (FOC), sight
select (SGT SEL), and filter (FLTR) switches. Switch
functions are described in WP 0004 00.
Figure 2. CLU (Sheet 2 of 2)
Elapsed Time Meter (ETM) - Records the total operating
hours of CLU. Move cover aside to view internally mounted
ETM.
Round Interface Bracket - Provides the mechanical
interface with round.
Daysight - Optical system that works similar to a telescope.
Provides a magnified, visible-light image of what the gunner
sees.
0002 00-4
TM 9-1425-688-10 0002 00
LOCATION AND DESCRIPTION OF MAJOR
COMPONENTS – (Continued)
DDC – The Detector Dewar Cooler (DDC) provides thermal
imaging for the Night Vision Sight (NVS) operation.
Night Vision Sight - Optical system that converts an infrared
(IR) image into a visible-light target image of what the gunner
sees.
Test Connector - Provides electrical interface for Field
Tactical Trainer (FTT) simulator round operation and CLU
testing.
Battery Compartment - Provides housing for the battery.
Fire Trigger - Used to initiate missile firing sequence.
Right Handgrip Controls - Consists of gate adjust (GATE
ADJ), contrast & brightness (CTRS & BRT), and attack select
(ATTK SEL) switches. Switch functions are described in WP
0004 00.
Absorbers – Protect the CLU from damage during handling
and movement.
Round Interface Connector - Provides electrical interface
with the round.
0002 00-5
0002 00 TM 9-1425-688-10
LOCATION AND DESCRIPTION OF MAJOR
COMPONENTS – (Continued)
Round
Figure 3. Components of the Round
End Caps - The end caps are designed to protect the missile
from damage during transport and handling. There are two
end caps on the LTA: the forward and aft end caps. Each has
a foam shock absorber to protect the round from impact if it is
dropped or otherwise abused. The end caps also provide
stability and support when the round is strapped in a vehicle
transit rack or placed on the ground.
0002 00-6
TM 9-1425-688-10 0002 00
LOCATION AND DESCRIPTION OF MAJOR
COMPONENTS – (Continued)
Forward End Cap - The forward end cap protects the missile
from moisture, dust, etc. It is not removed unless the missile
is to be launched. The forward end cap is removed from the
round after the CLU is connected to the round. If the missile
is not launched, the forward end cap is reinstalled to prevent
missile damage. The forward end cap latch secures forward
end cap to round. Locking pin locks forward end cap latch in
place and prevents movement. A humidity indicator displays
status of relative humidity inside the LTA.
Desiccant - Prevents moisture from gathering in the missile
and causing possible missile malfunctions. (Not Shown -
Located in Forward End Cap)
CLU Interface Connector - Provides electrical interface with
the CLU.
Latch Assembly - Provides mechanical interface with the
CLU.
Shoulder Pad - Provides point of balance and support when
round is placed on gunner's shoulder.
Launch Tube Assembly - Serves as a handling container
and launch platform for the missile. Provides environmental
and electromagnetic interference (EMI) protection for the
missile.
Aft End Cap - The aft end cap is permanently attached to the
LTA. During launch, the center of the cap is designed to be
blown out by the blast of the missile launch motor.
Aft End Cap Membrane - Provides environmental protection
for missile. Designed to be blown out by missile launch motor
blast during launch.
0002 00-7
0002 00 TM 9-1425-688-10
LOCATION AND DESCRIPTION OF MAJOR
COMPONENTS – (Continued)
Carry Handle - Provides a means to lift and carry the round.
Shoulder Strap - Provides a means of carrying the round.
Battery Coolant Unit - The Battery Coolant Unit (BCU)
consists of two sections: a battery section and a compressed-
gas coolant section. The battery section powers the missile
electronics before missile launch. The coolant section cools
the missile to its operating temperature before missile launch.
There are two configurations of the BCU and they are
functionally identical.
DIFFERENCE BETWEEN MODELS
This manual covers round versions, FGM-148A, FGM-148B
and FGM-148C.
There are two versions of the shipping and storage container.
Both versions are covered in this manual.
ROUND IDENTIFICATION
Round Shipping and Storage Containers, PN 13305300-029,
PN 13305300-039 and PN 13303015-009 are identified as
indicated in Figure 4.
ROUND SHIPPING AND STORAGE CONTAINER
Container markings include: Storage Temperature Limits,
Nomenclature, Contract Number, Serial Number, Part
Number, Manufacturer, Material Stock, Center of Gravity,
Direction of Flight, Explosive Markings, and United Nations
Identification.
0002 00-8
TM 9-1425-688-10 0002 00
ROUND SHIPPING AND STORAGE CONTAINER –
(Continued)
341_0251
RIGHT SIDE VIEW
LEFT SIDE VIEW
TOP VIEW
FORWARD VIEW AFT VIEW
LEFT SIDE VIEW
RIGHT SIDE VIEW
TOP VIEW
FORWARD VIEW AFT VIEW
PN 13305300-029
AND
PN 13305300-039
PN 13303015-009
Figure 4. Shipping and Storage Container
LAUNCH TUBE ASSEMBLY
The Javelin round is marked in accordance with MIL-STD-
709C. Javelin rounds are identified with colored bands. Black
with yellow banding signifies an armor defeating and high
explosive tactical round. A round with a single gold band
signifies an inert round.
0002 00-9
TM 9-1425-688-10 0002 00
EQUIPMENT DATA
Weight & Dimensions
CLU
Weight 11.44 lb (5.19 kg)
Length 19.29 in. (49.00 cm)
Height 13.77 in. (35.00 cm)
Width 14.96 in. (38.00 cm)
Carry Bag 0.60 lb (0.27 kg)
Battery 2.22 lb (1.01 kg)
Lens Cleaning Kit 0.05 lb (0.02 kg)
Round
Weight 34.16 lb (15.49 kg)
Length 47.60 in. (120.90cm)
Width 11.75 in. (29.85 cm)
Round Shipping and Storage Container for
P/N 13305300-029 and P/N 13305300-039
Weight 40.00 lb (18.14 kg)
Length 59.25 in. (150.50cm)
Height 15.00 in. (38.10 cm)
Width 15.25 in. (38.74 cm)
Round Shipping and Storage Container for
P/N 133003015-009
Weight 54.00 lb (24.49 kg)
Length 55.40 in. (140.72 cm)
Height 18.10 in. (45.97 cm)
Width 15.2 in. (38.6 cm)
CLU Shipping and Storage Container
Weight 29.00 lb (13.15 kg)
Length 27.25 in. (69.22 cm)
Height 16.87 in. (42.85 cm)
Width 21.25 in. (53.98 cm)
0002 00-10
0002 00 TM 9-1425-688-10
EQUIPMENT DATA – (Continued)
Electrical Power Source
CLU Lithium-Sulfur Dioxide
battery, BA-5590/U.
Round BCU containing gas coolant
bottle and thermal battery for
ground operations, internal
thermal battery for flight
Voltage Required
CLU 24 VDC
Round Various voltages provided
by BCU and internal battery
Fields-of-View
CLU:
Daysight 4 by 6° (approx.)
NVS NFOV 2 by 3° (approx.)
NVS WFOV 4 by 6° (approx.)
Missile:
Seeker 1 by 1°
Magnification
Daysight 4X
NVS WFOV 4.2X
NVS NFOV 9.2X
Seeker 9X
0002 00-11
TM 9-1425-688-10 0002 00
EQUIPMENT DATA – (Continued)
Battery Operating Time
CLU:
Power Conv Cambe Inc.
Above 120˚F (49˚C) 0.5 hr
Below 120˚F (49˚C) 4.0 hr
Saft America Inc.
Above 120˚F (49˚C) 0.5 hr
At 50˚F (10˚C)
to 120˚F (49˚C) 3.0 hr
Below 50˚F (10˚C)
to -20˚F (-29˚C) 1.0 hr
Round:
BCU 4.0 min
Missile Effective Range
Top Attack Mode Minimum – 150 m (492 ft)
Maximum – 2000 m (6562 ft)
Direct Attack Mode Minimum – 65 m (213 ft)
Maximum – 2000 m (6562 ft)
EQUIPMENT CONFIGURATION
There are three configurations of the Javelin: the M98, the
M98A1, and the M98A2. This manual covers CLU M98A1.
For information about CLU M98. For information about the
CLU M98A2, refer to TM 9-1425-1687-10.
PREPARATION FOR AIR DROP
Refer to FM 10-552 for instructions on How to Prepare a
Javelin for Air Drop.
0002 00-12
TM 9-1425-688-10 0003 00
GENERAL INFORMATION
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
THEORY OF OPERATION
SCOPE
Javelin is made up of the CLU and a one-time expendable
round. The CLU is manportable, reusable, battery operated,
and is the gunner's interface with the round. The CLU
provides passive day/night surveillance, target detection,
classification and recognition, battlefield damage
assessment, CLU status, built-in test (BIT), and missile
software storage capabilities. When a round is connected, the
CLU provides missile status indication, missile software
download, and launch capabilities.
CLU OPERATION
The CLU has four modes of operation: OFF, DAY, NIGHT,
and TEST. The operational modes are controlled by the
power switch.
Figure 1. Power Switch
0003 00-1
0003 00 TM 9-1425-688-10
CLU OPERATION – (Continued)
The CLU may not power up properly the first time it is turned
on. Instead of performing normally, the CLU indicators will
flash. This behavior occurs when the CLU battery is not able
to generate the voltage needed. Leaving the power switch in
DAY position for about a minute, then cycling power will
condition the battery to supply power to the CLU. The power
may have to be cycled on and off several times before the
battery is warm enough to begin normal operation.
Off Mode. Power switch is in the OFF position. In this mode,
no power is applied to the CLU. The daysight can be used for
surveillance, target detection, and recognition. The NVS
cannot be used and the gunner has no missile launch
capability.
Day Mode. Power switch is in the DAY position. In this mode,
power is applied to the CLU. The day FOV can be used to
acquire a target. The gunner has full missile launch capability.
Night Mode. Power switch is in the NIGHT position. In this
mode, NVS cooldown is initiated. NVS cooldown time is
approximately 2.5 minutes. The gunner has full missile launch
capability.
Test Mode. Power switch is placed in the TEST position,
then released. BIT can only be performed when a round is
not attached to the CLU. When a round is attached, the TEST
position is ignored. Results of BIT are displayed on the CLU
display within about 20 seconds of initiation. If a failure is
detected during BIT, the CLU BIT FAILURE 7 indicator will
light.
0003 00-2
TM 9-1425-688-10 0003 00
JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW
Javelin is equipped with three optical systems; two in the CLU
(daysight and NVS) and one in the round (seeker). An optical
system is a series of optical elements (lenses, mirrors, filters,
etc.) that gather light at the system’s input and develop an
image at its output. In this case, the output is to the gunner.
The area of a scene that can be viewed at one time through
an optical system is the FOV.
An optical system’s FOV is related to the system’s
magnification. The wider the FOV’s coverage, the less
magnification it has. The narrower the FOV's area of
coverage, the greater magnification it has. Javelin has four
FOVs. They include: day FOV, WFOV, NFOV, and seeker
FOV. The daysight provides the day FOV. The Night Vision
Sight provides WFOV and NFOV. The seeker, found in the
missile, provides seeker FOV.
Daysight. The daysight is like a telescope. It provides day
FOV for the gunner. Day FOV is used when visibility is good.
It is also used to engage a target when the gunner cannot
wait the 2.5 minutes required for the NVS to cool down.
Figure 2. Clear/Obscure Target
0003 00-3
0003 00 TM 9-1425-688-10
JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW –
(Continued)
Night Vision Sight. The NVS is an imaging infrared (IR)
system. It converts an infrared target into a visible target
image. This allows the gunner to see during daytime and
conditions of limited visibility. The NVS has two fields of view:
WFOV and NFOV.
Wide Field of View. The WFOV provides the gunner with a
4x magnification of the target scene. With an area of
coverage approximately 6° x 4°, WFOV covers a large or
wide area compared to NFOV. This allows the gunner to scan
a large general area to detect potential targets. However, the
gunner will not be able to distinguish target detail. As a result,
WFOV is used for surveillance and target detection.
Figure 3. Wide Field Of View
0003 00-4
TM 9-1425-688-10 0003 00
JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW –
(Continued)
Narrow Field Of View. The NFOV provides an infrared
image with 9x magnification of the target scene. With an area
of coverage approximately 3° x 2°, NFOV covers a smaller, or
narrower, area of the scene than WFOV. The gunner would
have to move the CLU back-and-forth and up-and-down in
NFOV to cover the same area as WFOV. The gunner only
uses NFOV after locating a potential target. This lets the
gunner see a potential target’s details more clearly so the
gunner can determine whether or not it’s a target. Therefore,
NFOV is used primarily to classify and recognize a target, but
it can be used for battle assessment also.
Figure 4. Narrow Field Of View
0003 00-5
0003 00 TM 9-1425-688-10
JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW –
(Continued)
Seeker Field Of View. The seeker FOV provides an infrared
image as seen through the missile with 9x magnification of
the target scene. Images in seeker FOV are not as detailed
due to the limitations of the optics of the seeker. This FOV is
used to lock on to a target and engage it.
Figure 5. Seeker Field of View
0003 00-6
TM 9-1425-688-10 0003 00
SEEKER OPERATION
Seeker Activation. The CLU must be attached to a round
before the seeker can be activated. Squeezing the seeker
trigger when in DAY mode of NVS mode can activate the
seeker. Once the gunner squeezes the seeker trigger, it
initializes software download from the CLU to the missile. The
seeker begins to cool down and the missile powers up, the
1 and < indicators will light up on the CLU display until
the seeker is ready for use (10-15 seconds). The CLU display
will change from either ., /, or 0 to 1. Track gates will
appear and flash, the < indicator will go out and the 2
attack indicator will come on.
601127A
601127A
AFTER SEEKER
TRIGGER PULL
10-15 SECONDS
AFTER SEEKER
TRIGGER PULL
124_0463
Figure 6. Seeker Activation
0003 00-7
0003 00 TM 9-1425-688-10
SEEKER OPERATION – (Continued)
Track Gate Adjustments. The gunner uses track gates to
lock the seeker onto the target. Track gates are adjusted
using the GATE ADJ/CTRS & BRT switch. Track gate
adjustments can only be done after seeker activation and
prior to lock-on.
Figure 7. Track Gates
0003 00-8
TM 9-1425-688-10 0003 00
SEEKER OPERATION – (Continued)
Seeker Lock-On. After the track gates are adjusted around
the target, the gunner squeezes and holds the seeker trigger.
Two things happen to indicate lock-on has occurred. The
track gates stop flashing and solid crosshairs appear on the
CLU display.
Figure 8. Seeker Lock On
0003 00-9
0003 00 TM 9-1425-688-10
MISSILE OPERATION
Missile Attack Modes. The Javelin can kill a target at two
thousand meters. In addition, the missile has two gunner-
selectable attack modes (top or direct). Each mode has its
own peculiar flight path or "profile" for reaching the target.
Top Attack Mode. In top attack, the missile comes from
above the target to impact and detonate on top of the target.
This capability allows you to attack a vehicle from the front,
the rear or a flank position. Generally, armored vehicles have
less protective armor on top. By striking the top of the vehicle,
the missile penetrates the vehicle and still has enough
explosive force remaining to do extensive damage inside the
target vehicle. This mode greatly increases the probability of
a kill.
Top attack is the default missile mode when the seeker is first
activated. The exact profile of the missile during flight
depends on range to the target and is determined
automatically by the missile on-board software.
If the target is under a protective structure, using top attack
may cause the missile to impact and detonate on the
structure instead of the target. To avoid this, the missile can
be programmed for direct attack.
Figure 9. Top Attack Mode and Flight Paths
0003 00-10
TM 9-1425-688-10 0003 00
MISSILE OPERATION – (Continued)
Direct Attack Mode. In the direct attack mode, the missile
impacts and detonates on the side of the vehicle. The direct
attack mode flight allows the missile to reach a target that is
under a protective structure at a maximum range of 2000
meters. To do this, the missile flies a more direct route from
the gunner to the target vehicle. Direct attack can be selected
only after the seeker is activated when the gunner pushes the
ATTK SEL switch on the right handgrip. As in top attack, the
exact profile of the missile flight path depends on the range to
the target.
Figure 10. Direct Attack Mode and Flight Paths
0003 00-11/(12 Blank)
TM 9-1425-688-10
CHAPTER 2
OPERATOR INSTRUCTIONS
FOR
JAVELIN WEAPON SYSTEM
TM 9-1425-688-10 0004 00
OPERATOR INSTRUCTIONS
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
DESCRIPTION AND USE OF OPERATOR
CONTROLS AND INDICATORS
INTRODUCTION
The controls and indicators used to operate the Javelin
Command Launch Unit (CLU) and round are described and
shown in this work package. Controls are switches and
buttons used to perform various functions, with some having
dual-purpose use. Indicators identify Javelin operational
modes, conditions, and functions. Study the illustrations and
descriptions of the controls and indicators before you attempt
to operate the Javelin.
0004 00-1
0004 00 TM 9-1425-688-10
COMMAND LAUNCH UNIT
Control Function
Figure 1. Diopter Adjust Ring
Diopter
Adjust
Ring
The diopter adjust ring is located on the CLU
eyepiece. It is a hand rotated ring that the gunner
uses to adjust the focus of the CLU display image.
The adjustment compensates for individual
differences in vision.
0004 00-2
TM 9-1425-688-10 0004 00
CLU – (Continued)
Control Function
Power Four-position rotary switch.
Switch Controls CLU operation.
Figure 2. CLU Power Switch
OFF position. No power is applied to
CLU. Daysight can be used for
surveillance and target detection.
The Night Vision Sight (NVS) is not
operational and gunner has no
missile launch capability.
DAY position. When the power
switch is in the DAY position, the
Javelin is in the day mode. In the day
mode, power is applied to the CLU.
The gunner has use of the day field
of view (FOV) but has no NVS. The
gunner also has full missile
capability. (The gunner can activate
the seeker, lock the missile onto a
target, and launch the missile).
0004 00-3
0004 00 TM 9-1425-688-10
CLU – (Continued)
Control Function
Power
Switch
(Continued)
NIGHT position. When the power switch is in
the NIGHT position, the Javelin is in the night
mode. This mode gives the gunner full Javelin
capability. Once the NVS is cool enough
(approximately 2.5 to 3.5 minutes, dependent
on the temperature), the gunner can select
either the NVS wide field of view (WFOV), the
narrow field of view (NFOV), or the day FOV.
Again, the gunner has full missile capability.
(The gunner can activate the seeker, lock the
missile onto a target, and launch the missile).
TEST position. Spring-loaded position that
returns to NIGHT position after being selected
and released. Initiates CLU built-in-test (BIT)
when round is not attached.
0004 00-4
TM 9-1425-688-10 0004 00
CLU – (Continued)
Control Function
Right Handgrip
124_0487
Figure 3. Right Handgrip
GATE ADJ
CTRS &
BRT
Spring-loaded, self-centering thumb switch.
Moves up, down, left, and right. Switch
functions differently during NVS and seeker
operations.
NVS Operation. - Adjusts contrast and
brightness of CLU display image. Brightness
is adjusted by moving switch vertically (up
increases brightness /down decreases
brightness). Contrast is adjusted by moving
switch horizontally (left decreases
contrast/right increases contrast).
Seeker Operation - Adjusts size of track
gates. Up moves track gates apart vertically
and down moves track gates together
vertically. Left moves track gates in
horizontally and right moves track gates out
horizontally
0004 00-5
0004 00 TM 9-1425-688-10
CLU – (Continued)
Control Function
Right Handgrip
- (Continued)
ATTK SEL Allows gunner to select which missile flight
profile (top attack or direct attack) to use for
target engagement. Switch is only active after
seeker activation and cool down. Top attack is
the default mode. Direct attack mode can be
selected by pressing ATTK SEL switch. The
mode selected will be indicated by the
appropriate indicator lighting on CLU display.
Switch is deactivated after seeker lock-on is
commanded.
Fire Trigger Sends fire signal to missile. Fire trigger
disabled until seeker lock-on.
0004 00-6
TM 9-1425-688-10 0004 00
CLU – (Continued)
Control Function
Left Handgrip
124_0486
Figure 4. Left Handgrip
SGT SEL Selects FOV viewed on CLU display.
Appropriate indicator (., /, 0)
lights when SGT SEL switch is pressed.
Switch is only active after NVS cool down
and the power switch is in the NIGHT
position. Pressing SGT SEL switch
allows gunner to cycle through day .,
/, and 0. After seeker activation,
gunner can switch back to last FOV
before seeker activation by pressing SGT
SEL switch.
0004 00-7
0004 00 TM 9-1425-688-10
CLU – (Continued)
Control Function
Left Handgrip
– (Continued)
FOCUS Spring-loaded, self-centering thumb switch.
Adjusts focus of NVS (WFOV or NFOV). Not
operational in day or seeker FOVs. Moves up
or down.
Up. - Focus at a longer range.
Down. - Focus at a closer range.
FLTR Selects NVS filter. The filter is used as field
counter-counter measure.
Trigger
Guard
Prevents seeker from accidental activation.
Lift up to access seeker trigger.
Seeker
Trigger
Activates seeker, locks seeker onto a target,
and enables fire trigger.
Initial squeeze, (3-5 seconds) and release
action activates Battery Coolant Unit (BCU),
initiates seeker cool down, missile power up,
and software download to missile.
When seeker trigger is squeezed a second
time and held, seeker lock-on is initiated.
When seeker lock-on is achieved, fire trigger
is enabled. Releasing seeker trigger after
lock-on and prior to pressing fire trigger to
launch missile will cause a loss of lock-on.
0004 00-8
TM 9-1425-688-10 0004 00
CLU – (Continued)
Control Function
Left Handgrip
- (Continued)
Seeker
Trigger
Activates seeker, locks seeker onto a target,
and enables fire trigger.
Initial squeeze, (3-5 seconds) and release
action activates Battery Coolant Unit (BCU),
initiates seeker cool down, missile power up,
and software download to missile.
When seeker trigger is squeezed a second
time and held, seeker lock-on is initiated.
When seeker lock-on is achieved, fire trigger
is enabled. Releasing seeker trigger after
lock-on and prior to pressing fire trigger to
launch missile will cause a loss of lock-on.
0004 00-9
0004 00 TM 9-1425-688-10
CLU INDICATORS
Indicator Function
Figure 5. Elapsed Time Meter and Desiccant Plug
Elapsed
Time Meter
Records elapsed time of CLU operation.
Desiccant
Plug
Contains desiccant for the CLU.
0004 00-10
TM 9-1425-688-10 0004 00
CLU DISPLAY INDICATORS
Status Indicators. The status indicators surround the CLU
display images, whether they are from the daysight (.),
from the NVS (/ or 0), or from the seeker in the missile
(1). The gunner can observe the status indicators by
looking into the eyepiece. They identify Javelin operational
modes, conditions, and malfunctions. There are fourteen
indicators, each coded in one of three colors: green, amber,
or red. All the status indicators are never lit at the same time
during normal operation. However, a few may be lit
simultaneously.
Figure 6. Status Indicators
0004 00-11
0004 00 TM 9-1425-688-10
CLU DISPLAY INDICATORS
Green Status Indicators. Seven of the fourteen status
indicators are green. Green signifies that the monitored
function is in a satisfactory condition and that it is all right to
proceed with normal operations.
Indicator Function
Figure 7. Green Status Indicators
.
The DAY indicator is located at the top of
the CLU display and at the far left. It lights
when the day FOV is selected when the
power switch is either in the Day or Night
mode.
/
The WFOV indicator is located at the top of
the CLU display and to the left of center.
Solid ON indicates the CLU is in WFOV.
When it flashes, it indicates the NVS has
reached a focus limit.
0004 00-12
TM 9-1425-688-10 0004 00
CLU DISPLAY INDICATORS – (Continued)
Indicator Function
0
The NFOV indicator is located at the top
of the CLU display and to the right of
center. When it is steadily lit, it indicates
that the CLU is in NFOV. When it
flashes, it indicates that a focus limit has
been reached.
1
The SEEK indicator is located at the top
of the CLU display at the far right. It
lights within 3 seconds after gunner pulls
the seeker trigger. When the SEEK
indicator lights, the gunner releases the
seeker trigger. The gunner sees 1
approximately 10 seconds later.
0004 00-13
0004 00 TM 9-1425-688-10
CLU DISPLAY INDICATORS
Indicator Function
Figure 8. CLU Display Indicators
2
The TOP indicator is located in the right
side of the CLU display at the top. It lights
when the missile is in the top attack
mode. This is the default mode.
3
The DIR indicator is located in the right
side of the CLU display in the center. It
lights when the missile is in the direct
attack mode.
4
The FLTR indicator is located on the right
side of the CLU display at the bottom. It
lights when the filter is selected.
0004 00-14
TM 9-1425-688-10 0004 00
CLU DISPLAY INDICATORS – (Continued)
Amber Status Indicators. Two of the status indicators are
amber. Amber is used to advise the gunner that a marginal
condition exists. It also alerts the gunner to situations where
caution, a recheck, or an unexpected delay is necessary.
Indicator Function
Figure 9. Amber Status Indicators
Figure 10. Amber Indicator for Caution, Recheck or Delay
0004 00-15
0004 00 TM 9-1425-688-10
CLU DISPLAY INDICATORS – (Continued)
Indicator Function
+
The NVS NOT COOL indicator is located on
the left side of the CLU display at the top. It
lights when the NVS is selected but the
detector dewar cooler (DDC) has not cooled
down to its operating temperature. The
indicator goes out when the NVS is cooled
down to its operating temperature. If the
DDC warms up again, this indicator lights.
,
The MISSILE NOT READY indicator is
located at the bottom of the CLU display at
the far right. Solid ON indicates the missile
flight information is not downloaded from
the CLU, missile BIT is not complete, or
seeker not cooled.
The MISSILE NOT READY indicator flashes
to indicate the missile electronics are close
to an overheat condition. Missile will shut
down a minimum of 30 seconds after
flashing starts.
0004 00-16
TM 9-1425-688-10 0004 00
CLU DISPLAY INDICATORS – (Continued)
Red Status Indicators. Five of the status indicators are red.
Red has two meanings depending on whether it is flashing or
solid. A flashing red indicator is used to warn the gunner of an
emergency condition where action must be taken. A solid
indicator is used to alert the gunner that the system or any
portion of the system is inoperative or that a successful
Javelin engagement is not possible until corrective action is
taken.
Indicator Function
Figure 11. Red Status Indicators
;
The MISSILE BIT FAILURE indicator is
located at the bottom of the CLU display
and to the right of center. Solid ON
indicates the missile BIT has detected a
failure within the missile. The MISSILE
BIT FAILURE indicator flashes to indicate
a misfire occurred when the gunner
squeezed the fire trigger and the missile
did not launch.
0004 00-17
0004 00 TM 9-1425-688-10
CLU DISPLAY INDICATORS – (Continued)
Indicator Function
:
The HANGFIRE indicator is located on
the bottom of the CLU display and to the
left of center. The HANGFIRE indicator
flashes to indicate a missile hangfire
occurred when the gunner squeezed the
fire trigger.
0004 00-18
TM 9-1425-688-10 0004 00
CLU DISPLAY INDICATORS – (Continued)
Indicator Function
Figure 12. Battery Coolant Unit (BCU) Low Indicator
9
The BATTERY COOLANT UNIT LOW
indicator is located at the bottom of the
CLU display at the far left. During system
operation, after seeker activation, the 0
indicator will flash to indicate the BCU has
approximately 30 seconds (or more,
depending on the ambient temperature) of
operating time remaining. When it lights
solid, the BCU is spent, the CLU reverts
to the last CLU FOV, all missile functions
stop, and the missile cannot be launched.
0004 00-19
0004 00 TM 9-1425-688-10
CLU DISPLAY INDICATORS – (Continued)
Indicator Function
8
The CLU BATTERY LOW indicator is
located on the left side of the display at
the bottom. The indicator flashes to
indicate the CLU battery is low and has
approximately 2 to 5 minutes of operating
time remaining. When the CLU battery
power is too low to operate the CLU, the
CLU display automatically reverts to day
FOV (. does not illuminate), the CLU
BATTERY LOW indicator goes solid and
the 7 illuminates. The missile cannot be
launched until the CLU battery is
replaced.
0004 00-20
TM 9-1425-688-10 0004 00
CLU DISPLAY INDICATORS – (Continued)
Indicator Function
Figure 13. CLU BIT FAILURE Indicator
7
The CLU BIT FAILURE indicator is located
on the left side of the CLU display in the
center. The CLU BIT FAILURE lights to
indicate the CLU has failed its BIT.
0004 00-21
0004 00 TM 9-1425-688-10
ROUND CONTROLS
Control Function
Figure 14. Round Controls
BCU Latch Releases BCU from round when pulled upward
(BCU P/N 13303250) or when pressed down
(BCU P/N 13303844). Secures BCU to round
when BCU is properly mounted.
Forward End
Cap Latch
Secures forward end cap to round. After locking
pin is removed, forward end cap latch is rotated
counterclockwise to release forward end cap.
Latch
Release
Secures CLU to round when CLU is properly
mounted. Releases CLU from round when
pressed
0004 00-22
TM 9-1425-688-10 0004 00
ROUND CONTROLS – (Continued)
Control Function
Figure 15. Manual Release Button
Manual Release
Button
Equalizes pressure between the
outside atmospheric pressure and the
air space between the seeker dome
and the forward end cap when pushed.
(May make a hissing sound when
pressed while equalizing pressure.).
0004 00-23
0004 00 TM 9-1425-688-10
ROUND CONTROLS – (Continued)
Indicator Function
Figure 16. BCU Status Indicator
BCU Status
Indicator
Displays status of BCU. Indicator
changes from a white spot to a dark
spot to indicate when BCU is
expended.
0004 00-24
TM 9-1425-688-10 0004 00
ROUND CONTROLS – (Continued)
Indicator Function
Figure 17. Humidity Indicator
Humidity Indicator Located on the forward end cap.
Monitors humidity of round during long-
term storage. It does not determine
serviceability of the round.
0004 00-25/(26 Blank)
TM 9-1425-688-10 0005 00
OPERATOR INSTRUCTIONS
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
CARRY TECHNIQUES, FIRING RESTRICTIONS
AND SELECT A FIRING POSITION
SCOPE
This work package contains instructions for operating the
Javelin weapon system under usual conditions. Carry
techniques, firing restrictions, selecting a firing position, target
engageability, engage a target, engage multiple targets,
target engagement during limited visibility conditions,
malfunction procedures, and troubleshooting are explained.
The tasks are organized to make it as easy as possible for
you to complete what is required. Review this work package,
WP 0007 00 and WP 0010 00 to make sure that you are
familiar with the procedures for each task before attempting
to perform a task.
Refer to WP 0006 00 for unpacking instructions for the
Javelin Command Launch Unit (CLU). Refer to WP 0006 00
for preparation for issue and use of the round.
CARRY TECHNIQUES
There are three recommended carry techniques that the
soldier can use to transport the CLU and round: short
distance, long distance, and tactical.
Marine Corps Personnel may use the missile carry bag (not
shown) in the same position as the Launch Tube Assembly
(LTA) in the Short Distance and Long Distance Carry.
0005 00-1
0005 00 TM 9-1425-688-10
CARRY TECHNIQUES – (Continued)
CAUTION
Damage to CLU and round could occur if
shoulder strap comes free from strap mounts. To
prevent damage to CLU and round, ensure that
shoulder strap is properly routed through buckles.
Check routing of shoulder strap through buckle. If necessary,
redo as shown.
Figure 1. Shoulder Strap Buckle Routing
Short Distance Carry. In the short distance carry technique,
the round can be carried in one of two ways:
1. The round may be carried on the gunner’s right side
with the shoulder strap over the right shoulder. The
round is parallel to the ground, waist high with the
forward end cap pointed in the direction of movement.
The right hand may be placed on the shoulder strap to
help keep the strap on the shoulder.
0005 00-2
TM 9-1425-688-10 0005 00
CARRY TECHNIQUES – (Continued)
2. The round may be carried on the gunner’s right side
with the shoulder strap over the right shoulder. The
forward end cap is pointed down with the round
behind the right shoulder, parallel to the gunner’s
body. The gunner’s right hand may be placed on the
shoulder strap to help keep the strap on his shoulder.
124_0412
120_0413124_0413
Figure 2. Carry Techniques
0005 00-3
0005 00 TM 9-1425-688-10
CARRY TECHNIQUES – (Continued)
Long Distance Carry. The long distance carry technique is
used when contact is not likely and the Javelin is not required
for immediate use.
124_0432
Figure 3. Long Distance Carry Technique
0005 00-4
TM 9-1425-688-10 0005 00
CARRY TECHNIQUES – (Continued)
Tactical Carry. The tactical carry technique is used when
moving between firing locations and enemy contact is likely.
Figure 4. Tactical Carry Technique
0005 00-5
0005 00 TM 9-1425-688-10
FIRING RESTRICTIONS
WARNING
FLYING PARTICLES
• Flying debris can cause serious injury. Should
injury occur get medical help at once.
• Don't launch the missile where obstructions such
as trees, bushes, windows, doors, and/or
overhangs would obstruct the missile's flight path.
• Do not fire the javelin over heads of friendly troops
during training.
0005 00-6
TM 9-1425-688-10 0005 00
FIRING RESTRICTIONS – (Continued)
Figure 5. Danger Areas
Rear Danger Area. The area primarily to the rear of the
round. In this area, fatalities or serious injury could occur
because of the blast, flame, and flying debris. The rear
danger area is divided into the primary danger zone and three
caution areas.
Primary Danger Zone. The primary danger zone is a 60˚
included sector, with the apex of the sector at the aft end of
the missile Launch Motor. The primary danger zone radius of
curvature is 25 meters. Serious injury or fatality is possible for
personnel in the primary danger zone during a firing.
A portion of the primary danger zone has been extended
forward to the firing line. This portion is within the range of 1
through 5 meters left and right of the launch tube centerline.
This extended portion is an area affected by activation of the
flight motor relief system.
0005 00-7
0005 00 TM 9-1425-688-10
FIRING RESTRICTIONS – (Continued)
Caution Area 1. Caution Area 1 is an area extending radially
25 meters (82 feet) from each side of the primary danger
zone to the firing line. Serious hearing impairment or damage
from frequent exposure could occur to personnel in this area
during firings. Approved hearing protection and eye protection
should be worn by personnel positioned in this area.
Caution Area 2. Caution Area 2 is an extension to the rear of
the primary danger zone and is identified as a 10 meter (32.9
feet) radius, aft of the launcher and within 60˚ sector.
Approved hearing protection and eye protection should be
worn by personnel who are positioned in this area.
Caution Area 3. Caution Area 3 is an extension to the rear of
the primary danger zone and is identified as a 100 meter (329
feet) radius, aft of the launcher and within 60˚ sector. This is
the area affected by activation of the flight motor pressure
relief system. Approved hearing protection and eye protection
should be worn by personnel who are positioned in this area.
0005 00-8
TM 9-1425-688-10 0005 00
FIRING RESTRICTIONS – (Continued)
WARNING
Personnel may be injured if a javelin missile is
launched from enclosures without sufficient
openings.
Figure 6. Minimum Enclosure Example
0005 00-9
0005 00 TM 9-1425-688-10
FIRING RESTRICTIONS – (Continued)
Enclosure. When launching a missile from an enclosure, the
enclosure must meet the following minimum requirements:
• Room dimensions must be at least 15 feet by 12 feet
by 7 feet high.
• Window opening must be at least 2 feet by 2 feet, 6
inches.
• Door opening must be at least 2 feet, 11 inches by 6
feet, 7 inches.
• When firing from a room, the gunner should assume
a kneeling position at window. This allows the gunner
to extend the end of the round past the window. The
gunner may rest either his elbows or the CLU
handgrips on the window frame.
• Also, remember that the end of the round must
extend out at least as far as the outer-most overhang
to prevent the missile from hitting any structures
when it is launched.
Figure 7. Launching From an Enclosed Area
0005 00-10
TM 9-1425-688-10 0005 00
FIRING RESTRICTIONS – (Continued)
WARNING
• Don’t launch the missile where obstructions such
as trees, bushes, windows, doors, and/or
overhangs would obstruct the missile’s flight path.
• Allow sufficient space for the missile to clear any
possible obstruction when launching the missile.
• Do not fire the javelin over heads of friendly troops
during training.
Obstructions. Survey the area surrounding the fighting
position for obstructions which may interfere with missile
launch or flight. Sight along top of round to check for
clearance. If no obstructions, such as tree limbs, buildings,
power lines, etc. can be seen, the gunner has sufficient
clearance to launch the missile. Refer to WP 0003 00 for
Missile Attack Mode trajectory.
Figure 8. Required Clearance
0005 00-11
0005 00 TM 9-1425-688-10
FIRING RESTRICTIONS – (Continued)
GUNNER SIGHTING ALONG TOP OF ROUND
CLEAR FLIGHT PATH OBSTRUCTED FLIGHT PATH
Figure 9. Clear and Obstructed Flight Paths
0005 00-12
TM 9-1425-688-10 0005 00
SELECT A FIRING POSITION
There are four recommended positions the gunner can use to
launch a missile.
• Sitting Position
• Kneeling Position
• Standing Supported Position
• Prone Position
Sitting Position
124_0410
Legs Crossed Knees Bent
Figure 10. Sitting Firing Position
1. Sit or kneel on the left side of the Javelin facing in the
direction of fire.
2. Check the back blast area. Ensure no one is located in
the back blast area.
3. Grasp the left handgrip with your left hand. Place your
right hand under the round near the shoulder pad.
0005 00-13
0005 00 TM 9-1425-688-10
SELECT A FIRING POSITION – (Continued)
4. Lift the Javelin in a single, smooth motion and position
the shoulder pad on your right shoulder.
5. Adjust your body while holding the CLU to get into a
comfortable sitting position.
6. Check the overhead flight path between the target and
your firing position. To do this, sight along the top of
the round. As long as all obstacles are above the line
of the round, the missile has a clear path when it is
launched.
7. After assuming a sitting position, ensure the forward
end cap is on the ground, in front of and slightly to the
right of right leg or foot. This ensures that it is out of
the back blast area and that it is within easy reach to
set the front end of the round on the end cap when
you remove the Javelin from your shoulder.
0005 00-14
TM 9-1425-688-10 0005 00
SELECT A FIRING POSITION – (Continued)
Kneeling Position
Figure 11. Kneeling Firing Position
1. Kneel on left side of the Javelin at the forward end,
facing in the direction of fire.
2. Check the backblast area. Ensure no one is located in
the backblast area.
3. Grasp the left handgrip with the left hand. Place right
hand under the round near the shoulder pad. Lift the
Javelin in a single, smooth motion and position the
shoulder pad on the right shoulder.
0005 00-15
0005 00 TM 9-1425-688-10
SELECT A FIRING POSITION – (Continued)
4. Hold the CLU by the right handgrip and adjust your
body into the more comfortable position, with one
knee or both knees on the ground.
5. Check the overhead flight path between the target and
the firing position. To do this, sight along the top of the
round. As long as all obstacles are above the line of
the round, the missile has a clear path when it is
launched.
6. After assuming the kneeling position, ensure the
forward end cap is front of and slightly to the right of
right leg or foot. This ensures that it is out of the back
blast area and that it is within easy reach to set your
front end on the end cap if removing the Javelin from
your shoulder.
0005 00-16
TM 9-1425-688-10 0005 00
SELECT A FIRING POSITION – (Continued)
Standing Supported Position
Figure 12. Standing Supported Firing Position
1. Kneel on the left side of the Javelin at the forward end.
2. Check the backblast area (Specific requirements to be
determined).
3. Grasp the left handgrip with your left hand. Place your
right hand under the round near the shoulder pad.
4. Lift the Javelin in a single, smooth motion and position
the shoulder pad on your right shoulder.
0005 00-17
0005 00 TM 9-1425-688-10
SELECT A FIRING POSITION – (Continued)
5. Carefully rise to a standing position with legs spread
apart.
6. Hold the CLU by the right handgrip and place your
elbows on the edge or rim of the fighting position.
7. Check the overhead flight path between the target and
your firing position. To do this, sight along the top of
the round. As long as all obstacles are above the line
of the round, the missile has a clear path when it is
launched.
8. After assuming the firing position, ensure that the
forward end cap is on the ground, and slightly to the
right of your foot.
0005 00-18
TM 9-1425-688-10 0005 00
SELECT A FIRING POSITION – (Continued)
Prone Position
1. Set round on the ground with the flat sides of the end
caps face down. The CLU interface connector and
latch assembly should face up.
2. Ensure that the round points toward the target area.
3. Place the carry bag (with CLU) on the left side of the
round by the forward end.
4. Lay on your left side along the left side of the round
next to the carry bag. Maintain a low profile to limit
observation of your movements.
124_0491
Figure 13. Prone Position
0005 00-19
0005 00 TM 9-1425-688-10
SELECT A FIRING POSITION – (Continued)
5. Remove the CLU from the carry bag. Turn the power
switch to the NIGHT position. Connect the CLU to the
round.
6. Remove forward end cap and place it directly under
the open end of the Javelin.
CAUTION
With the forward end cap removed, the seeker is
exposed. Use extreme caution when tipping the
Javelin forward to ensure no foreign material
(rocks, mud, etc.) comes in contact with the
seeker.
7. Open the NVS and daylight lens covers.
8. Check the back blast area. Ensure that no personnel
are located in the primary danger or caution areas.
9. Position your body so it is parallel with the Javelin and
place left hand tightly on the left handgrip.
0005 00-20
TM 9-1425-688-10 0005 00
SELECT A FIRING POSITION – (Continued)
10 Tilt the Javelin and your body to the left side and at
the same time reach out with your right hand to
secure the forward end cap.
124_0492
Figure 14. Grasping Forward End Cap
0005 00-21
0005 00 TM 9-1425-688-10
SELECT A FIRING POSITION – (Continued)
11. Grasp the forward end cap, hold it with the inside of
the forward end cap facing toward the CLU, the
outside facing toward the ground, and the flat side of
the forward end cap facing up.
Figure 15. Javelin Resting on the Forward End Cap
0005 00-22
TM 9-1425-688-10 0005 00
SELECT A FIRING POSITION – (Continued)
12. Slowly lower the Javelin until it rests on the forward
end cap. Slide your body forward so that your right
shoulder is against the forward end cap and the right
handgrip is within reach.
WARNING
• Injury may occur if body is extended into back
blast area. If injury should occur seek medical
help immediately.
• Keep body at 30° angle away from the round
when firing from the prone position.
• Ensure that gunner’s body remains clear of
the back blast area.
NOTE
• Don’t balance the round on your shoulder
while in the prone position.
• Use the forward end cap to balance the round
and to keep the aft end cap off the ground.
0005 00-23
0005 00 TM 9-1425-688-10
SELECT A FIRING POSITION – (Continued)
13. Place your body at a 30° angle to the length of the
round. This prevents your legs from extending into
the backblast area.
Figure 16. Javelin at 30° Angle from Body
END OF WORK PACKAGE
0005 00-24
TM 9-1425-688-10 0006 00
OPERATOR INSTRUCTIONS
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
ASSEMBLY AND PREPARATION FOR USE
INITIAL SETUP
Tools None
Materials None
UNPACKING
WARNING
EXPLOSION
Vent shipping and storage container prior to
removing cover assembly. Failure to comply may
result in injury to personnel.
1. Press pressure release valve on CLU shipping and
storage container, hold until hissing stops.
2. Remove security seal.
3. Grasp latch handles and turn counterclockwise.
0006 00-1
0006 00 TM 9-1425-688-10
UNPACKING - (Continued)
4. Pull out and down from container and unhook four
latches from rim of top cover.
Figure 1. CLU Shipping and Storage Container
0006 00-2
TM 9-1425-688-10 0006 00
UNPACKING - (Continued)
5. Open top cover on CLU shipping and storage
container.
Figure 2. CLU Shipping and Storage Container Open
6. Ensure that CLU, carry bag, lens cleaning kit,
desiccant, and technical manual are present. Place
battery (BA-5590/U) in shipping container.
0006 00-3
0006 00 TM 9-1425-688-10
UNPACKING - (Continued)
Figure 3. CLU, Battery, Lens Cleaning Kit, Technical
Manual and Carry Bag
7. Close top cover on CLU shipping and storage
container.
8. Hook four latches on rim of top cover and turn latch
handles clockwise to secure.
NOTE
Retain CLU shipping and storage container and all
packing materials for reuse.
9. When issuing CLU to gunner, place all items in carry
bag and retain shipping container with desiccant.
0006 00-4
TM 9-1425-688-10 0006 00
ASSEMBLY
CAUTION
• The Launch Tube Assembly (LTA) provides
environmental and physical protection for the
missile. Do not attempt to remove the missile
from the LTA.
• Do not handle the round roughly or drop it.
Rough handling may damage the missile motor
or missile components and cause a malfunction
at launch or in flight.
1. Using two persons, place the round shipping and
storage container in a suitable area.
NOTE
• Perform steps 2 thru 5 below, for shipping and
storage containers PN 13305300-029 and PN
1330530-039.
• Perform step 6 below, for shipping and storage
containers PN 13303015-009.
2. Remove cover assembly as follows:
0006 00-5
0006 00 TM 9-1425-688-10
ASSEMBLY - (Continued)
WARNING
EXPLOSION
Vent shipping and storage container prior to
removing cover assembly. Failure to comply may
result in injury to personnel.
a. Press pressure release valve, hold until hissing
stops.
b. Remove security seal.
Figure 4. Round Shipping and Storage Container (FWD)
0006 00-6
TM 9-1425-688-10 0006 00
ASSEMBLY – (Continued)
c. Press spring and rotate latch handle until it
contacts cover.
d. Rotate locking shaft clockwise until free.
e. Remove cover assembly.
NOTE
Retain round shipping and storage container and
all packing materials for reuse.
3. Remove round as follows:
a. Pull foam cushion from round shipping and
storage container.
b. Open foam cushion and lift out round. The round
is now ready for issue and use.
0006 00-7
0006 00 TM 9-1425-688-10
ASSEMBLY – (Continued)
4. Place foam cushion into round shipping and storage
container.
Figure 5. Foam Cushion
0006 00-8
TM 9-1425-688-10 0006 00
ASSEMBLY – (Continued)
5. Install cover assembly as follows:
a. Position cover assembly on round shipping and
storage container ensuring markings are aligned.
Figure 6. Round Storage and Shipping Container Alignment
Markings
b. Rotate locking shaft counter-clockwise to engage
ends of locking shaft with round shipping and
storage container.
c. Lower latch handle onto spring and press until
secured.
0006 00-9
0006 00 TM 9-1425-688-10
ASSEMBLY – (Continued)
WARNING
EXPLOSION
Vent shipping and storage container prior to
removing cover assembly. Failure to comply may
result in injury to personnel.
6. Remove Javelin round from shipping and storage
container with PN 13303015-009 as follows:
a. On removable endcap assembly (8), turn vent
valve (10), counter-clockwise to the open position
until hissing stops.
b. Break security seals (9).
c. Open four latch assemblies (11) on removable
endcap assembly and remove assembly from
missile container.
d. Remove endcap foam (6) and desiccant (7).
NOTE
When removing round cushion container
assembly, ensure grooves remain aligned and
round does not rotate.
e. Using strap (4), slide round cushion container
assembly (2) out of missile container.
f. Open securing straps (5).
0006 00-10
TM 9-1425-688-10 0006 00
ASSEMBLY – (Continued)
Figure 7. Round Removal
0006 00-11
0006 00 TM 9-1425-688-10
ASSEMBLY – (Continued)
g. Open round cushion container assembly and
remove Javelin round (3) from round cushion
container assembly.
h. Close round cushion container assembly and
secure with straps.
i. Align grooves and slide round cushion container
assembly into missile container, aft end first.
NOTE
Replace desiccant as required (TM 9-1427-687-
23).
j. Place removable end cap foam and desiccant
into removable end cap assembly.
k. Place removable end cap assembly on missile
container and close four latch assemblies.
l. Turn vent valve clockwise to the closed position
and tighten securely.
END OF WORK PACKAGE
0006 00-12
TM 9-1425-688-10 0007 00
OPERATOR INSTRUCTIONS
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
TARGET ENGAGEABILITY
TARGET ENGAGEABILITY
The gunner uses the stadia in CLU display to determine if a
target is in-range of the Javelin missile. The stadia are based
on the size of an average main battle tank – approximately
10-feet wide and 20-feet long. A tank approximately 20 feet (6
meters) in length, when seen in a flank aspect, bridges the
gap between the stadia at the Javelin's maximum range
(2,000 meters), exceeds the stadia at closer ranges, and
does not bridge the stadia at longer ranges. An approaching
or retreating tank (front or rear aspect) is approximately 10
feet (3 meters) wide, and bridges half the stadia gap at
maximum range. The turret of the main battle tank is
approximately 10 feet (3 meters) in length and width and is
judged in the same way as a front/rear target. Two different
stadia methods are used to determine if targets are in-range.
The stadia method used is based upon target aspect. The
two methods are full-stadia and half-stadia.
FULL-STADIA METHOD
The full-stadia method uses the full distance between the
stadia to determine if a target is in-range. The full-stadia
method is applied equally for the day FOV, WFOV, and
NFOV stadia.
Day FOV Stadia. The full distance between the day
FOV stadia is represented by the day FOV upper stadia.
Apply the day FOV full-stadia method as follows:
0007 00-1
0007 00 TM 9-1425-688-10
FULL-STADIA METHOD – (Continued)
1. Move the day FOV upper stadia to the target,
keeping the target between the day FOV upper
stadia.
Figure 1. Day FOV Upper Stadia
2. Place one side of the day FOV upper stadia on one
edge of the target. If the opposite edge of the target
touches or exceeds the other side of the day FOV
upper stadia, the target is in-range.
Figure 2. Day FOV In-Range Target
0007 00-2
TM 9-1425-688-10 0007 00
FULL-STADIA METHOD – (Continued)
3. If the opposite edge of the target does not touch or
exceed the other side of the day FOV upper stadia,
the target is out-of-range.
Figure 3. Day FOV Out-Of-Range Target
0007 00-3
0007 00 TM 9-1425-688-10
FULL-STADIA METHOD – (Continued)
WFOV Stadia. Apply the WFOV full-stadia method as
follows:
1. Move the WFOV stadia to the target, keeping the
target between the WFOV stadia.
Figure 4. WFOV Stadia
2. Place one of the WFOV stadia on one edge of the
target. If the opposite edge of the target touches or
exceeds the other WFOV stadia, the target is in-
range.
Figure 5. WFOV In-Range Target
0007 00-4
TM 9-1425-688-10 0007 00
FULL-STADIA METHOD – (Continued)
3. If the opposite edge of the target does not touch or
exceed the other WFOV stadia, the target is out-of-
range.
Figure 6. WFOV Out-of-Range Target
NFOV Stadia. Apply the NFOV full-stadia method as
follows:
Figure 7. NFOV Stadia
0007 00-5
0007 00 TM 9-1425-688-10
FULL-STADIA METHOD – (Continued)
1. Move the NFOV stadia to the target, keeping the
target between the NFOV stadia.
2. Place one of the NFOV stadia on one edge of the
target. If the opposite edge of the target touches or
exceeds the other NFOV stadia, the target is in-
range.
Figure 8. NFOV In-Range Target
3. If the opposite edge of the target does not touch or
exceed the other NFOV stadia, the target is out-of-
range.
Figure 9. NFOV Out-Of-Range Target
0007 00-6
TM 9-1425-688-10 0007 00
HALF-STADIA METHOD
Figure 10. Day FOV Lower Stadia
The half-stadia method uses half the distance between the
stadia to determine if a target is in-range. The half-stadia
method is applied differently for the day FOV, WFOV, and
NFOV stadia.
Day FOV Stadia. Half the distance between the day
FOV stadia is represented by day FOV lower stadia.
Apply the day FOV half-stadia method as follows:
1. Move the day FOV lower stadia to the target,
keeping the target between the day FOV lower
stadia.
0007 00-7
0007 00 TM 9-1425-688-10
HALF-STADIA METHOD – (Continued)
2. Place one side of the day FOV lower stadia on one
edge of the target. If the opposite edge of the target
touches or exceeds the other side of the day FOV
lower stadia, the target is in-range.
Figure 11. Day FOV Lower Stadia In-Range Target
3. If the opposite edge of the target does not touch or
exceed the other side of the day FOV lower stadia,
the target is out-of-range.
Figure 12. Day FOV Lower Stadia Out Of-Range Target
0007 00-8
TM 9-1425-688-10 0007 00
HALF-STADIA METHOD – (Continued)
Figure 13. WFOV Half Stadia Method
WFOV Stadia. Half the distance between the WFOV
stadia is represented by an imaginary line mentally
drawn by the gunner. Apply the WFOV half-stadia
method as follows:
1. Move the WFOV stadia to the target, keeping the
target between the WFOV stadia.
0007 00-9
0007 00 TM 9-1425-688-10
HALF-STADIA METHOD – (Continued)
2. Place one of the WFOV stadia on one edge of the
target. If the opposite edge of the target touches or
exceeds the imaginary line, the target is in-range.
Figure 14. WFOV Half-Stadia In-Range Target
3. If the opposite edge of the target does not touch or
exceed the imaginary line, the target is out-of-
range.
Figure 15. WFOV Half-Stadia Out-Of-Range Target
0007 00-10
TM 9-1425-688-10 0007 00
HALF-STADIA METHOD – (Continued)
Figure 16. NFOV Half Stadia Method
NFOV Stadia. Half the distance between the NFOV
stadia is represented by the upper reticle line. Apply the
NFOV half-stadia method as follows:
1. Move the NFOV stadia to the target, keeping the
target between the NFOV stadia.
0007 00-11
0007 00 TM 9-1425-688-10
HALF-STADIA METHOD – (Continued)
2. Place one of the NFOV stadia on one edge of the
target.
Figure 17. NFOV In-Range Target
3. If the opposite edge of the target does not touch or
exceed the upper reticle line, the target is out-of-
range.
Figure 18. NFOV Out-Of-Range Target
0007 00-12
TM 9-1425-688-10 0007 00
TOP ATTACK
In top attack, both stadia methods are used. The stadia
method applied is determined by the target aspect.
Front/Rear and Front/Rear-Oblique. Apply the half-
stadia method using the front/rear edges of the
target.
Flank and Flank-Oblique. Apply the full-stadia
method using the flank edges of the target.
Hull Defilade. Apply the half-stadia method using the
turret edges of the target.
DIRECT ATTACK
Direct attack should be used on targets under cover, hovering
helicopters, and bunkers.
Front/Rear and Front/Rear-Oblique Targets Under
Cover. Apply the half-stadia method using the
front/rear edges of the target.
Flank and Flank-Oblique Targets Under Cover.
Apply the full-stadia method using the flank edges of
the target.
Frontal Hovering Helicopters. Apply the full-stadia
method using the weapons pylon wing edges of the
target.
0007 00-13
0007 00 TM 9-1425-688-10
DIRECT ATTACK – (Continued)
Flank Hovering Helicopters. Apply the full-stadia
method using the air inlet and exhaust edges of
engine compartment for the target.
Bunkers. Apply the half-stadia method using the
bunker aperture edges.
END OF WORK PACKAGE
0007 00-14
TM 9-1425-688-10 0008 00
OPERATOR INSTRUCTIONS
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
CLU BATTERY INSTALLATION AND REMOVAL
AND DISPOSAL
INITIAL SETUP
Tools None
Materials Battery, BA-5590/U;
Item 1, WP 0021 00
Battery, BB-390A/U,
WP 0021 00
(For Training use only)
INSTALLATION
WARNING
VAPOR
• The BA-5590/U battery contains pressurized
sulfur dioxide gas. It is highly toxic. Do not
handle the battery in any way which may cause
the battery to rupture.
• Do not use the Saft America BA-5590/U
batteries produced under contract DAAB07-88-
C-C045 & DAAB07-90-C-C020. BA-5590/U
batteries made under both contracts were
deadlined in December 1997 by safety of use
message SOUM 97-017.
0008 00-1
0008 00 TM 9-1425-688-10
INSTALLATION – (Continued)
WARNING
HOT AREA
• Power down the CLU if the battery compartment
becomes hot to the touch. Wait at least 60
minutes before attempting to remove the battery.
VAPOR
• Power down the CLU upon hearing a hissing
sound (battery venting). Leave the area until any
smell or signs of leaking gas have cleared from
the area.
CAUTION
• Improper handling can cause damage to the
battery cover or bail. Do not jerk or use
excessive force to remove battery cover.
• If the CLU is being used in conjunction with
training, the BB-390A/U rechargeable battery
may be substituted for the BA-5590/U. The BA-
5590/U must be used for all live fire exercises.
0008 00-2
TM 9-1425-688-10 0008 00
INSTALLATION – (Continued)
1. Ensure power switch is set to OFF.
Figure 1. Power Switch
0008 00-3
0008 00 TM 9-1425-688-10
INSTALLATION – (Continued)
2. Release bail from battery cover.
Figure 2. Battery Connector
3. Raise battery cover.
4. Inspect battery compartment for dirt. If dirty, clean
(WP 0011 00).
5. Inspect battery interface connector for bent pins or
corrosion. If pins are bent or corroded, turn in CLU for
maintenance.
0008 00-4
TM 9-1425-688-10 0008 00
INSTALLATION – (Continued)
6. Inspect battery.
a. Remove white tape from electrical connector on
battery.
b. Inspect electrical connector for broken or loose
terminals and sign of corrosion.
c. Inspect battery case for cracks or dents and any
sign of leakage or external corrosion. Replace
battery if damaged.
d. Shake the battery.
NOTE
• Due to the chemical characteristics of the BA-
5590/U CLU battery, if the battery sits for any
extended period of time, a passivation
(oxidation) layer will develop between cells.
This passivation layer can be removed by
shaking the BA-5590/U battery. If this layer is
not removed, it may initially inhibit the start-up
of the CLU.
• A second method to remove the passivation
layer is to place the BA-5590/U battery in a
CLU, turn the CLU switch to night position and
then turn the switch back to the off position.
Repeating the Night/Off switch sequence a few
times will cause the passivation layer to burn-
off and the battery will come up to full voltage
potential.
7. Slide battery into battery compartment, making sure
battery engages with battery interface connector.
8. Replace battery cover on battery compartment and
fasten bail.
0008 00-5
0008 00 TM 9-1425-688-10
REMOVAL
CAUTION
Improper handling can cause damage to the
battery cover or bail. Do not jerk or use
excessive force to remove battery cover.
1. Ensure power switch is set to OFF position.
Figure 3. CLU Power Switch
0008 00-6
TM 9-1425-688-10 0008 00
REMOVAL – (Continued)
2. Release bail from battery cover.
Figure 4. Battery Removal
3. Raise battery cover and remove battery from battery
compartment.
4. Dispose of used battery in accordance with
TB 43-0134.
5. Install new battery if required.
6. Replace battery cover on battery compartment and
fasten bail.
0008 00-7
0008 00 TM 9-1425-688-10
DISPOSAL
WARNING
VAPOR
• The BA-5590/U battery contains pressurized
sulfur dioxide gas. It is highly toxic. Do not
handle the battery in any way which may cause
the battery to rupture.
NOTE
For training, use battery test set, TS-4403A/U, to
determine remaining battery life.
1. If required, dispose of battery as follows:
WARNING
VAPOR
• Do not discharge batteries which show signs of
bulging or cracks. Turn in to supply personnel
to dispose of batteries as hazardous waste.
0008 00-8
TM 9-1425-688-10 0008 00
DISPOSAL - (Continued)
WARNING
VAPOR
• Batteries which show signs of a damaged
discharge switch may be unstable and could
result in violent battery venting during handling
or disposal. Turn in to supply personnel to
dispose of batteries as hazardous waste.
• Power down the CLU upon hearing a
hissing/popping sound (battery venting). Leave
the area until any smell (rotten eggs) or signs of
leaking gas have been cleared from the area.
a. Carefully slit or remove protective label covering
the discharge switch.
0008 00-9
0008 00 TM 9-1425-688-10
DISPOSAL - (Continued)
Figure 5. Discharge Switch
b. Completely discharge battery using discharge
switch.
c. Gently depress the discharge switch by pressing
straight down or discharge switch until a single
click is heard.
0008 00-10
TM 9-1425-688-10 0008 00
DISPOSAL - (Continued)
NOTE
• It is normal for the battery to become hot (even
to the point of deforming the plastic case) after
activating the discharge switch.
• When operationally possible, store battery in
approved storage site for at least five days
before disposal in accordance with TB 43-0134.
Perform step d below.
• When it is not operationally possible to store
batteries in an approved storage site for at least
five days, batteries are designated as
hazardous waste and must be packaged in
accordance with approved packing procedures.
Such batteries shall be turned in to the Defense
Reutilization and Marketing Office for disposal.
Perform step e below.
d. Place the battery in an approved storage site,
well ventilated area isolated from personal and
other hazardous material. Separate all
discharging batteries by a minimum of two inches
on all sides. Do not handle the battery during the
5 days discharge period.
e. After 5 days refer to TB 43-0134 for battery
disposition and disposal.
END OF WORK PACKAGE
0008 00-11/(12 Blank)
TM 9-1425-688-10 0009 00
OPERATOR INSTRUCTIONS
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
BCU REMOVAL, INSTALLATION AND,
DISPOSAL
INITIAL SETUP
Tools None
Materials Battery, Coolant Unit;
Item 3, WP 0021 00
WARNING
HOT AREA
• Hot surfaces can cause serious burns.
• Don't touch unshrouded BCU surfaces.
• Get medical help at once if you experience
burns from contact with BCU.
REMOVAL
1. Remove Javelin from shoulder and rest it on flat
portion of aft end cap, positioning Javelin so that CLU
handgrips are facing up and forward end of round
rests on forward end cap.
0009 00-1
0009 00 TM 9-1425-688-10
REMOVAL – (Continued)
2. Grasp BCU shroud and lift up BCU latch (BCU P/N
13303250), or press down BCU latch (BCU P/N
13303844).
3. Slide BCU toward aft end of round to release it from
the guide pins. Place BCU on the ground.
Figure 1. BCU Latch and Guidepins
4. Dispose of used BCU in accordance with WP 0009
00.
0009 00-2
TM 9-1425-688-10 0009 00
INSTALLATION
1. Remove the plastic plug that protects internal gas
bottle.
Figure 2. Internal Gas Bottle Plug
0009 00-3
0009 00 TM 9-1425-688-10
INSTALLATION – (Continued)
2. Align BCU with guide pins on round pylon.
3. Slide BCU onto guide pins until BCU latch snaps into
place indicating BCU is correctly connected.
4. Ensure BCU is completely connected by grasping
BCU housing and pulling toward rear of pylon.
Figure 3. BCU Latches and Guidepins
0009 00-4
TM 9-1425-688-10 0009 00
DISPOSAL
WARNING
The BCU contains a lithium-alloy thermal battery
that is considered hazardous waste. Disposal of
the BCU after use must be in accordance TB 43-
0134
Dispose of expended BCU in accordance with TB 43-0134.
END OF WORK PACKAGE
0009 00-5/(6 Blank)
TM 9-1425-688-10 0010 00
OPERATOR INSTRUCTIONS
JAVELIN WEAPON SYSTEM
M98A1 NSN 1430-01-433-8019
OPERATING PROCEDURES
NOTE
• If a malfunction occurs during operations, refer
to Emergency Procedures (WP 0014 00).
• Conduct Preventive Maintenance Checks and
Services (PMCS) prior to placing the Javelin
into operation (WP 0017 00).
• If engaging multiple targets, activate the seeker
prior to assuming a firing position.
0010 00-1
0010 00 TM 9-1425-688-10
ASSEMBLE THE JAVELIN
NOTE
If weapon is assembled, go to Prepare to Fire.
1. Place round on the ground with flat portion of end
caps facing down and latch assembly facing up.
Figure 1. Round Flat on Ground
2. Remove protective cover from CLU interface
connector. Pull on tab of lanyard to snug protective
cover against side of round. Position protective cover
so that no interference will exist when round is
connected.
3. Remove protective cover from round interface
connector. Pull on tab of lanyard to snug protective
cover against side of CLU. Position protective cover
so that no interference will exist when CLU is
connected.
0010 00-2
TM 9-1425-688-10 0010 00
ASSEMBLE THE JAVELIN – (Continued)
Figure 2. Protective Covers
4. Place round interface bracket in round hooks.
5. Slide forward and press down on CLU to engage
CLU and round interface connectors. Round and
CLU are connected correctly when latch release
snaps into place.
0010 00-3
0010 00 TM 9-1425-688-10
ASSEMBLE THE JAVELIN – (Continued)
Figure 3. Latch Release
6. Remove round forward end cap.
a. Remove locking pin by pulling straight up on wire
rope.
0010 00-4
TM 9-1425-688-10 0010 00
ASSEMBLE THE JAVELIN – (Continued)
Figure 4. Forward End Cap
b. Turn forward end cap latch counterclockwise. Lift
Javelin by CLU handgrips and remove forward
end cap.
NOTE
If the forward end cap does not come off, perform
step c below.
c. Press manual release button to relieve pressure,
if forward end cap does not come off round.
0010 00-5
0010 00 TM 9-1425-688-10
ASSEMBLE THE JAVELIN – (Continued)
Figure 5. Manual Release Button
CAUTION
With forward end cap removed, seeker dome is
exposed. Use caution when tipping end of round
down to avoid foreign material (rocks, mud, etc.)
coming in contact with seeker dome.
d. Inspect area around seeker dome for dirt or
debris. Tip end of round down to allow debris to
fall out if required.
0010 00-6
Manual Javelin
Manual Javelin
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Manual Javelin

  • 1. * ARMY TM 9-1425-688-10 MARINE CORPS TM 09397B-12/1A TECHNICAL MANUAL OPERATOR’S MANUAL FOR THE JAVELIN WEAPON SYSTEM M98A1 (NSN 1430-01-433-8019) (EIC: N/A) DISTRIBUTION STATEMENT D - Distribution authorized to Department of Defense and DoD contractors only to protect critical technical data on systems or hardware. This determination was made in 01 June 1996. Other requests shall be referred to Commander, U.S. Army Aviation and Missile Command, ATTN: SFAE-MSLS-CWS-AS-J, Redstone Arsenal, AL 35898-5000. WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec. 2751 et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25. DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. *THIS PUBLICATION SUPERSEDES TM 9-1425-688-12, TM 09397B-12/1A DATED 24 MAY 2005 HEADQUARTERS, DEPARTMENT OF THE ARMY AND HEADQUARTERS, MARINE CORPS 10 MAY 2007 PCN 184 093971 00
  • 2.
  • 3. TM 9-1425-688-10 WARNING SUMMARY The warning summary contains general safety warnings that must be understood and applied during operation and maintenance. Failure to observe these warnings could result in serious injury or death to personnel. For information concerning First Aid, refer to FM 4-25.11. WARNING MISSILE LAUNCHING FLYING PARTICLES • Flying debris can cause serious injury. Should injury occur, get medical help at once. • Do not launch the missile where obstructions such as trees, bushes, windows, doors, and/or overhangs would obstruct the missile’s flight path. • Do not fire the javelin over heads of friendly troops during training. • Make sure all friendly troops are clear of back blast areas. a
  • 4. TM 9-1425-688-10 WARNING SUMMARY – (Continued) WARNING EAR PROTECTION • All personnel within 25 meters (83 feet) must wear hearing protection. b
  • 5. TM 9-1425-688-10 WARNING SUMMARY – (Continued) WARNING MISSILE LAUNCHING • Allow sufficient space for the missile to clear any possible obstruction when launching the missile. • Personnel may be injured if a javelin missile is launched from enclosures without sufficient openings. • Launch missile with left eye if face shield absorber (a piece between indentation and main housing) is missing. • Follow instructions in WP 0007 00 for a failure to launch/fire. FLYING PARTICLES • Debris from the rocket motor may cause serious injury. Avoid looking down-range during initial missile launch without proper protection. Use the CLU to observe missile flight. Should injury occur, get medical help at once. c
  • 6. TM 9-1425-688-10 WARNING SUMMARY – (Continued) WARNING PRONE POSITION • Keep body at a 30º angle away from the round when launching a missile from the prone position. • Injury may occur if body is extended into back blast area. If injury should occur, seek medical help immediately. • Ensure that gunner's body remains clear of the back blast area. WARNING LAUNCH TUBE ASSEMBLY Do not attempt to remove the missile from the LTA. WARNING CLU BATTERY VAPOR • The BA-5590/U battery contains pressurized lithium sulfur dioxide gas. It is highly toxic. Do not handle the battery in any way which may cause the battery to rupture. d
  • 7. TM 9-1425-688-10 WARNING SUMMARY – (Continued) WARNING CLU BATTERY • Do not use the Saft America BA-5590/U batteries produced under contract DAAB07-88-C-C045 & DAAB07- 90-C-C020. BA-5590/U batteries made under both contracts were dead lined in December 1997 by safety of use message SOUM 97-017. HOT AREA • Power down the CLU if the battery or battery compartment becomes hot to the touch. Wait at least 60 minutes before attempting to remove the battery. VAPOR • Do not discharge batteries which show signs of bulging or cracks. Dispose of batteries as hazardous waste. • Batteries which show signs of a damaged discharge switch may be unstable and could result in violent battery venting during handling or disposal. Dispose of batteries as hazardous waste. e
  • 8. TM 9-1425-688-10 WARNING SUMMARY – (Continued) WARNING CLU BATTERY • Power down the CLU upon hearing a hissing/popping sound (battery venting). Leave the area until any smell (rotten eggs) or signs of leaking gas have been cleared from the area. WARNING BATTERY COOLANT UNIT HOT AREA • Hot surfaces can cause serious burns. • Do not touch unshrouded BCU surfaces. • If the operator experiences burns from contact with BCU, get medical help at once. • The BCU contains a lithium-alloy thermal battery that is considered hazardous waste. Disposal of the BCU after use must be in accordance with TB 43-0134. f
  • 9. TM 9-1425-688-10 WARNING SUMMARY – (Continued) WARNING SHIPPING AND STORAGE CONTAINER EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel. WARNING NUCLEAR, BIOLOGICAL, AND CHEMICAL CONTAMINATION Notify your supervisor if you think you have been exposed to nuclear, biological, or chemical contamination. FM 3-11.5 gives procedures for decontamination. g/(h Blank)
  • 10.
  • 11. TM 9-1425-688-10 LIST OF EFFECTIVE WORK PACKAGES INSERT LATEST CHANGED WORK PACKAGES. DESTROY SUPERSEDED DATA. Dates of issue for original and changed pages/work packages are: Original 0 10 May 2007 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 24 AND THE TOTAL NUMBER OF WORK PACKAGES IS 22 CONSISTING OF THE FOLLOWING: Page/WP Change No. No. Cover...........................0 a-g...............................0 h Blank ........................0 A..................................0 B Blank........................0 i-vii...............................0 viii Blank......................0 Chapter 1 Title Page...0 WP 0001 00 ................0 WP 0002 00 ................0 WP 0003 00 ................0 Chapter 2 Title Page...0 WP 0004 00 ................0 WP 0005 00 ................0 WP 0006 00 ................0 WP 0007 00 ................0 WP 0008 00 ................0 WP 0009 00 ................0 Page/WP Change No. No. WP 0010 00 ................0 WP 0011 00 ................0 WP 0012 00 ................0 WP 0013 00 ................0 WP 0014 00 ................0 Chapter 3 Title Page...0 WP 0015 00 ................0 Chapter 4 Title Page...0 WP 0016 00 ................0 WP 0017 00 ................0 Chapter 5 Title Page...0 WP 0018 00 ................0 WP 0019 00 ................0 WP 0020 00 ................0 WP 0021 00 ................0 WP 0022 00 ................0 Index ...........................0 A/(B Blank)
  • 12.
  • 13. TM 9-1425-688-10 *ARMY TM 9-1425-688-10 MARINE CORPS TM 09397B-12/1A HEADQUARTERS, DEPARTMENT OF THE ARMY AND MARINE CORPS WASHINGTON, DC., 10 MAY 2007 OPERATOR’S MANUAL For JAVELIN WEAPON SYSTEM M98A1 (NSN 1430-01-433-8019) (EIC: N/A) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes, or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms) directly to: Commander, U.S. Army Aviation and Missile Command, ATTN: AMSAM-MMC-MA-NP, Redstone Arsenal, AL 35898-5000. A reply will be furnished to you. You may also provide DA Form 2028 information to AMCOM via email, fax, or the World Wide Web. Our fax number is: DSN 788-6546 or Commercial 256-842-6546. Our email address is: 2028@redstone.army.mil. Instructions for sending an electronic 2028 may be found at the back of this manual. For World Wide Web use: https://amcom2028.redstone.army.mil. Notice of discrepancies or suggested changes should be forwarded on NAVMC form 10772 to: Commander, Marine Corps Logistics Bases (Code ACAL) Albany, Ga 31704-1128. i
  • 14. TM 9-1425-688-10 DISTRIBUTION STATEMENT D - Distribution authorized to Department of Defense and DoD contractors only to protect critical technical data on systems or hardware. This determination was made on 01 June 1996. Other requests shall be referred to Commander, U.S. Army Aviation and Missile Command. ATTN: SFAE-MSLS-CWS-AS-J, Redstone Arsenal, AL 35898-5000. WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec. 2751 et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25. DESTRUCTION NOTICE - Destroy by any methods that will prevent disclosure of contents or reconstruction of the document . *This publication supersedes TM 9-1425-688-12 and TM 09397B-12/1A dated 24 May 2005 TABLE OF CONTENTS WP Sequence No WARNING SUMMARY HOW TO USE THIS MANUAL CHAPTER 1 - GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION General Information ............................................... 0001 00 Equipment Description and Data ........................... 0002 00 Theory of Operation............................................... 0003 00 CHAPTER 2 - OPERATOR INSTRUCTIONS Description and Use of Operator Controls and Indicators .................................................... 0004 00 Carry Techniques, Firing Restrictions And Selecting A Firing Position................................. 0005 00 Assembly and Preparation for Use ........................ 0006 00 Target Engageability.............................................. 0007 00 ii
  • 15. TM 9-1425-688-10 TABLE OF CONTENTS (Continued) CLU Battery Installation, Removal, and Disposal ............................................................. 0008 00 BCU Removal, Installation and Disposal ...................................................... 0009 00 Operating Procedures............................................ 0010 00 CLU Round and Carry Bag Cleaning Instructions......................................................... 0011 00 Packing Instructions – CLU Shipping and Storage Container....................................... 0012 00 Operation Under Unusual Conditions .................... 0013 00 Emergency Procedures ......................................... 0014 00 CHAPTER 3 - TROUBLESHOOTING PROCEDURES Operational Check Out and Troubleshooting Procedures.............................. 0015 00 CHAPTER 4 - MAINTENANCE INSTRUCTIONS Introduction to Preventive Maintenance Checks and Services ...................................................... 0016 00 Preventive Maintenance Checks and Services ..... 0017 00 CHAPTER 5 - SUPPORTING INFORMATION References............................................................. 0018 00 Components of End Items and Basic Issue Items Lists ................................................ 0019 00 Additional Authorization List (AAL) ........................ 0020 00 Expendable/Durable Supplies and Materials List............................................... 0021 00 Loose Cargo Transportation .................................. 0022 00 INDEX ALPHABETICAL LIST INDEX 1 iii
  • 16. TM 9-1425-688-10 HOW TO USE THIS MANUAL You must familiarize yourself with the procedure before beginning the task. To become familiar with this manual, spend some time looking through it to see what it contains. Once you are familiar with it, you can find information in two ways: • Use the table of contents • Use the index at the rear of the manual The best way to find what you want depends on how familiar you are with this manual. In most cases, the fastest way is to use the table of contents. USE THE TABLE OF CONTENTS 1. The table of contents is a list of work packages in the manual. 2. Suppose you were told to clean the CLU. 3. Using the example below, you could go directly to the table of contents. There you would see Work Package 0011 00, CLU Round and Carry Bag Cleaning Instructions. 4. The top of the page has INITIAL SETUP. This tells you what you will need to complete the procedure. 5. Following the INITIAL SETUP are illustrated procedures to clean the CLU. iv
  • 17. TM 9-1425-688-10 USE THE TABLE OF CONTENTS - Continued TM 9-1425-688-10 0011 00 OPERATOR INSTRUCTION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 CLU, ROUND AND CARRY BAG CLEANING INSTRUCTIONS INITIAL SETUP Tools None Materials Kit, Lens Cleaning, Item 2, WP 0021 00 Cloth, Cleaning, Item 5, WP 0021 00 Detergent, General Purpose Cleaning Item 6, WP 0021 00 CLU and ROUND 1. Inspect surfaces for heavy coating of dirt or mud. If dirt or mud is visible go to step 2. If slightly dirty, i.e., dust, proceed to step 3. 2. Rinse area with clean water and wipe with clean dry cloth. 0011 00-1 v
  • 18. TM 9-1425-688-10 USE THE INDEX AT THE REAR OF THE MANUAL 1. The index lists, in alphabetical order, all the subjects that are in the manual. 2. Each subject is listed in two or three ways whenever possible so that you can easily find what you are looking for. For example, "List of Abbreviations" is also listed as "Abbreviations, List of". EMERGENCY PROCEDURES This manual contains EMERGENCY PROCEDURES for use by the operator if a missile fails to launch. As shown below these pages are BLACK BORDERED to allow for instant location within the book. Read the procedures in case you experience a hangfire or misfire. References within the manual refer to WP 0014 00 when immediate action may be needed. vi
  • 19. TM 9-1425-688-10 USE EMERGENCY PROCEDURES - Continued TM 9-1425-688-10 0014 00 OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 EMERGENCY PROCEDURES JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Definitions Misfire: When the fire trigger has been pulled and the missile does not launch. The ; indicator on the CLU display may or may not flash. Hangfire: When the fire trigger has been pulled and the missile does not launch. The ; indicator on the CLU display will be flashing. The missile has been activated and could possibly launch. Javelin Malfunction Indicators/Immediate Action Procedures. PROBLEM INDICATOR ACTION MISFIRE ; Red (Flashing) or NO INDICATOR (1) Release fire and seeker triggers. Keep Javelin pointed in direction of enemy. (2) Re-attempt to launch missile. If missile fails to launch, go to (3) below. (3) Set CLU power switch to OFF. 0014 00-01 vii/(viii Blank)
  • 20.
  • 21. TM 9-1425-688-10 CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR JAVELIN WEAPON SYSTEM
  • 22.
  • 23. TM 9-1425-688-10 0001 00 GENERAL INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 GENERAL INFORMATION SCOPE Type of Manual: Operator‘s Maintenance Model Number and Surface Attack Guided Equipment Name: Missile & Launcher: FGM-148A, FGM-148B and FGM-148C Command Launch Unit: M98A1 Purpose of Equipment: To provide medium range antitank capability for the U.S. Army and U.S. Marine Corps. MAINTENANCE FORMS, RECORDS, AND REPORTS Department of the Army forms and procedures used for equipment maintenance shall be those prescribed by DA PAM 750-8, the Army Maintenance Management System (TAMMS) Users Manual. Accidents involving injury to personnel or damage to materiel will be reported on DA Form 285, U.S. Army Accident Report, in accordance with AR 385-40, Accident Reporting and Records. Explosives and ammunition malfunctions will be reported in accordance with AR 75-1, Malfunctions Involving Ammunition and Explosives (RCS CSGLD-1961(MI)). Marine Corps Personnel will use TM 4700-15/1 Equipment Record Procedures. 0001 00-1
  • 24. 0001 00 TM 9-1425-688-10 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS If your Javelin needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you do not like about your equipment. Let us know why you do not like the design or performance. Put it on an SF Form 368 (Product Quality Deficiency Report). Mail it to: Commander, U.S. Army Aviation Missile Command, ATTN: AMSAM-MMC- MA-NM, Redstone Arsenal, AL 35898-5238. E-mail to: cfo@redstone.army.mil. We'll send you a reply. Marine Corps Personnel are encouraged to submit SF Form 368 in accordance with MCO 4855.10. CORROSION PREVENTION AND CONTROL Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in the future. While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials, such as rubber and plastic. Unusual cracking, softening, swelling or breaking of these materials may be a corrosion problem. If a corrosion problem is identified, it can be reported using Product Quality Deficiency Report SF Form 368. Use of key words such as “corrosion”, “rust”, “deterioration” or “cracking” will ensure that the information is identified as a CPC problem. The form should be submitted to the address specified in DA PAM 750-8. 0001 00-2
  • 25. TM 9-1425-688-10 0001 00 OZONE DEPLETING SUBSTANCES The continued use of ozone depleting substances (ODS) has been prohibited by Executive Order 12856 of 3 August 1993. Ozone depleting substances are not used during operation or maintenance of the Command Launch Unit (CLU). DESTRUCTION OF ARMY AND MARINE CORPS MATERIEL TO PREVENT ENEMY USE Destruction of Army materiel to prevent enemy use shall be in accordance with TM 43-0002-70. Marine Corps Personnel: render the CLU inoperable by smashing, scattering or burying disassembled pieces, burning or destroying by weapons fire. PREPARATION FOR STORAGE OR SHIPMENT Refer to WP 0012 00 for instructions on preparing the CLU for storage or shipment. 0001 00-3
  • 26. 0001 00 TM 9-1425-688-10 NOMENCLATURE CROSS-REFERENCE LIST Simplified Official Nomenclature Nomenclature Absorber Afocal Absorber Absorber Battery Box Cover Absorber Absorber Battery Cover Absorber Absorber Left Handle Absorber Absorber Right Handle Absorber Aft End Cap Aft Shock Cushion Aft End Cap Membrane Frangible Membrane Bail Battery Cover Retainer Assembly Battery Cover Battery Cover Assembly BCU Battery Coolant Unit (BCU) Assembly BCU Latch BCU Latch Assembly BCU Status Indicator BCU Temperature Indicator Buckle Slide Adjuster Carry Handle Handle CLU Interface Connector Electrical Plug Connector Crossbrace Lower Crossbrace Assembly Daysight Visible Optics Assembly Daysight Lens No. 1 Window Daysight Lens Cover Visible Optics Assembly Lens Cap Detector Dewar Cooler Detector Dewar Cooler Assembly Diopter Adjust Ring Diopter Grip Elapsed Time Meter Time Totalizing Meter Eyecup Eyecup Assembly Eyepiece Eyepiece Assembly Face Shield Absorber Top/Facial Absorber Fire Trigger Right Trigger Assembly Flipper Mirror Display Injection Mirror 0001 00-4
  • 27. TM 9-1425-688-10 0001 00 NOMENCLATURE CROSS-REFERENCE LIST – (Continued) Simplified Official Nomenclature Nomenclature Forward End Cap Forward Shock Cushion Forward End Cap Latch End Cap Clamp Guide Bar Alignment Pin Guide Pin Pylon Aft Guide Pin Guide Pin Pylon Forward Guide Pin Humidity Indicator Desiccator Humidity Indicator Forward Desiccator Latch Assembly Latch Base Latch Release Latch Lock Launch Tube Assembly Launch Tube Final Assembly Left Handgrip Controls Left Switch Assembly Lens Paper Presaturated Lens Paper Locking Pin End Cap Lock Pin Main Housing Main Housing Assembly Manual Release Button Manual Release Button Night Vision Sight Afocal Assembly NVS Lens Afocal Number One Lens NVS Lens Cover Lens Cap Assembly Protective Cover Protective Cap Pylon Pylon Assembly Right Handgrip Controls Right Switch Assembly Round Surface Attack Guided Missile: FGM-148A, FGM-148B, and FGM-148C Round Hooks Alignment Hooks 0001 00-5
  • 28. 0001 00 TM 9-1425-688-10 NOMENCLATURE CROSS-REFERENCE LIST – (Continued) Simplified Official Nomenclature Nomenclature Round Interface Bracket Missile Interface Bracket Round Interface Catch Missile Interface Catch Round Interface Connector Viking Connector Seeker Trigger Left Trigger Assembly Shoulder Strap Shoulder Strap Carrying Assembly Strap Mount Aft Shoulder Strap Mount Strap Mount Forward Shoulder Strap Mount Wire Rope Flexible Wire Rope 0001 00-6
  • 29. TM 9-1425-688-10 0001 00 LIST OF ABBREVIATIONS AND ACRONYMS Abbreviations and Acronyms, with their meanings, are contained in the following list: Abbreviation/Acronym Meaning AAL Additional Authorization List ASIOE Associated Support Item of Equipment BCU Battery Coolant Unit BII Basic Issue Items BIT Built-in-Test CAGEC Commercial and Government Entity Code CIIC Controlled Item Inventory Code COEI Components of End Items CLU Command Launch Unit CPU Corrosion Prevention and Control CTA Common Table of Allowances DDC Detector Dewar Cooler DMWR Depot Maintenance Work Requirements DOT Department of Transportation EIR Equipment Improvement Recommendations EMI Electromagnetic Interference EOD Explosive Ordnance Disposal ETM Elapsed Time Meter FOV Field-of-View FTT Field Tactical Trainer IR Imaging Infrared JTA Joint Table of Allowances LTA Launch Tube Assembly MAC Maintenance Allocation Chart 0001 00-7
  • 30. 0001 00 TM 9-1425-688-10 LIST OF ABBREVIATIONS AND ACRONYMS – (Continued) Abbreviation/Acronym Meaning MTOE Modified Table Of Organizational Equipment NBC Nuclear, Biological, and Chemical NFOV Narrow Field-of-View NHA Next Highest Assembly NSN National Stock Number NVS Night Vision Sight ODS Ozone Depleting Substances PMCS Preventive Maintenance Checks and Services Q-D Quantity-Distance QASAS Quality Assurance Specialist Ammunition Surveillance SMR Source, Maintenance and Recoverability Code SRA Specialized Repair Activity TAMMS The Army Maintenance Management System TDA Table of Distribution and Allowances TMDE Test, Measurement, and Diagnostic Equipment TOE Table of Organizational Equipment UUT Unit Under Test U/M Unit of Measure WFOV Wide Field-of-View 0001 00-8
  • 31. TM 9-1425-688-10 0001 00 QUALITY OF MATERIAL Material used for replacement, repair or modification must meet the requirements of this technical manual. If quality of material requirements are not stated in this technical manual, the material must meet the requirements of the drawings, standards, specifications or approved engineering change proposals applicable to the subject equipment. SAFETY, CARE, AND HANDLING CLU Safety The CLU has been assigned a Controlled Item Inventory Code (CIIC) of Category 3. Physical security provided to the CLU must be commensurate with this CIIC. The Javelin round and CLU together are CIIC Category 1. The CLU and round must never be stored at the same location. Round Safety The Javelin round is classified Quantity-Distance (Q-D) Class 1.1 when out of round shipping and storage container (1.2 when in container), Compatibility Group E, and Department of Transportation (DOT) Class A for shipping. Explosive weight: Warhead 5.89 lb Missile motor 2.69 lb Launch Tube Assembly 6.94 lb 0001 00-9
  • 32. 0001 00 TM 9-1425-688-10 SAFETY, CARE, AND HANDLING –(Continued) CLU Care CLU lenses require special care. Don't try to scrub lens surface, optical coating may be damaged. When cleaning the lenses, always follow the cleaning procedure in WP 0011 00. When the CLU has been in storage for long periods of time, the CLU must be powered-up in DAY mode to allow the cathode ray tube to warm up prior to applying high voltage in the Night Vision Sight (NVS) mode. Use the chart listed below to determine the warm-up time period. Storage Time Warm-Up Time 3 Months - 1 Year 5 Minutes 1 Year or Longer 12 Hours Round Care Storage temperature limits for Javelin rounds are -51º to +160ºF (-46º to +71ºC). 0001 00-10
  • 33. TM 9-1425-688-10 0001 00 SAFETY, CARE, AND HANDLING – (Continued) CLU Handling CAUTION • If CLU has been in storage in excess of 30 days, DO NOT power-up CLU in NVS mode of operation or place switch in TEST position. Power-up CLU in day mode for at least five minutes. Failure to comply will damage CRT. • If CLU has been in storage longer than one year, CLU must be powered-up in day mode for a minimum of 12 hours. DO NOT place switch in NIGHT or TEST position sooner than 12 hours. The Javelin CLU is shipped and stored in the CLU shipping and storage container. The CLU shipping and storage container protects the CLU during transportation, storage, and associated handling. The CLU shipping and storage container also protects the CLU from natural and induced environments, including nuclear, biological, and chemical (NBC) environments. During unit storage keep the CLU in the CLU shipping and storage container, sealed with a security seal. 0001 00-11
  • 34. 0001 00 TM 9-1425-688-10 SAFETY, CARE, AND HANDLING – (Continued) Round Handling CAUTION • The Launch Tube Assembly provides environmental and physical protection for the missile. Do not attempt to remove the missile from the Launch Tube Assembly. • Do not handle the round roughly or drop it. Rough handling may damage the missile motor or missile components and cause a malfunction at launch or in flight. The Javelin round is shipped and stored in the round shipping and storage container. The round shipping and storage container protects the round during transportation, storage, and associated handling. The round shipping and storage container also protects the round from natural and induced environments, including NBC environments. 0001 00-12
  • 35. TM 9-1425-688-10 0001 00 SAFETY, CARE, AND HANDLING – (Continued) Design features of the round shipping and storage container include: • A cover assembly containing a latch mechanism that provides environmental and Electromagnetic Interference (EMI) seals. • Pressure and humidity control provided by a humidity indicator, 2 packages of desiccant, and a pressure release valve controlling positive and negative container pressure to two pounds per square inch differential. • Four handles for lifting and tiedown and interlocking posts to provide stack stability. Rounds may be stacked 8 high in indoor storage, and 4 high (depending on stack stability) on level, improved outdoor storage. Use 4-inch dunnage for indoor storage and 6-inch dunnage for outdoor storage. Do not use dunnage between stack layers, containers have interlocking feature. The nose end of rounds in storage must be pointed in the direction posing the least hazard to personnel and equipment in case of fire or accidental explosion. Temporary shelters (tarpaulin covered, shed, etc.). Javelin rounds may be maintained in this type of storage with storage site location in a well drained area. Tarpaulin or cover should be placed in a manner to permit free air circulation while still protecting rounds from direct sunlight. This type of storage should be used only when mission requirements dictate and should not exceed 30 days. 0001 00-13
  • 36. 0001 00 TM 9-1425-688-10 SAFETY, CARE, AND HANDLING – (Continued) Open storage (without tarpaulin, shed etc.) will be permitted only during wartime and during firing exercises. Before storing rounds in open storage during peacetime, authorization must be first obtained from Commander, USA AMCOM, ATTN SFAE-MSLS-CWS-AS-J, Bldg 4505, Redstone Arsenal, AL 35898-5000. Open storage must be held to the absolute minimum time (not to exceed 30 days). Open storage in excess of 30 days requires waiver. Request for waiver must be submitted in accordance with AMC-R 385- 100 through command channels to Commander, HQ, AMC Safety Office, ATTN AMCSF-X, with a copy provided to SFAE-MSLS-CWS-AS-J. The Javelin round has been assigned a CIIC of Category 1. Physical security provided to the round must be commensurate with this CIIC. The Javelin round and CLU together are also CIIC Category 1. The round and CLU must never be stored at the same location. Refer to DA PAM 385-63 and DA PAM 385-64 for general ammunition care, handling, and safety. Refer to TB 43-0134 for the safe handling of lithium-sulfur dioxide batteries. Warning And Caution Statements WARNING and CAUTION statements have been strategically placed throughout this text prior to operating or maintenance procedures. Conditions considered essential to the protection of personnel are labeled CAUTION. A WARNING or CAUTION will apply each time the related step is repeated. Prior to starting any task, the WARNINGs or CAUTIONs included in the text for that task shall be reviewed and understood. 0001 00-14
  • 37. TM 9-1425-688-10 0002 00 GENERAL INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 EQUIPMENT DESCRIPTION AND DATA SCOPE This section shows the location and briefly describes the major components of the Javelin weapon system. Equipment characteristics, capabilities, features, differences between models, equipment data, equipment configuration, safety, care and handling are explained. EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES The Javelin is a medium range, manportable, recoilless, antitank assault weapon and is capable of defeating current and projected enemy armor, and hovering enemy helicopters. The Javelin can be used during the day, night, or degraded weather conditions, including electronic and electro-optical countermeasures. The Javelin is made up of a one-time expendable round and a Command Launch Unit (CLU). The round consists of a missile environmentally sealed inside a Launch Tube Assembly (LTA). The LTA is also used as the missile launch platform. The CLU is manportable, reusable, battery operated, and is the gunner's interface with the round. The CLU contains Built- in-Test (BIT) capability. The CLU is issued with a carry bag. The carry bag provides space to carry the CLU, lens cleaning kit, technical manual, and battery. 0002 00-1
  • 38. 0002 00 TM 9-1425-688-10 EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES – (Continued) Figure 1. Major Components 0002 00-2
  • 39. TM 9-1425-688-10 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CLU Figure 2. CLU (Sheet 1 of 2) Face Shield Absorber - Shields gunner's face from possible launch debris and helps protect CLU from damage during handling and movement. Absorbers - Protects the CLU from damage during handling and movement. Desiccant Plug - Contains desiccant to reduce humidity inside of the CLU. Power Switch - Four-position rotary switch used to select CLU operational modes. Seeker Trigger - Initiates seeker mode of operation and seeker lock-on after track gates are adjusted around target. 0002 00-3
  • 40. 0002 00 TM 9-1425-688-10 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) Left Handgrip Controls - Consists of focus (FOC), sight select (SGT SEL), and filter (FLTR) switches. Switch functions are described in WP 0004 00. Figure 2. CLU (Sheet 2 of 2) Elapsed Time Meter (ETM) - Records the total operating hours of CLU. Move cover aside to view internally mounted ETM. Round Interface Bracket - Provides the mechanical interface with round. Daysight - Optical system that works similar to a telescope. Provides a magnified, visible-light image of what the gunner sees. 0002 00-4
  • 41. TM 9-1425-688-10 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) DDC – The Detector Dewar Cooler (DDC) provides thermal imaging for the Night Vision Sight (NVS) operation. Night Vision Sight - Optical system that converts an infrared (IR) image into a visible-light target image of what the gunner sees. Test Connector - Provides electrical interface for Field Tactical Trainer (FTT) simulator round operation and CLU testing. Battery Compartment - Provides housing for the battery. Fire Trigger - Used to initiate missile firing sequence. Right Handgrip Controls - Consists of gate adjust (GATE ADJ), contrast & brightness (CTRS & BRT), and attack select (ATTK SEL) switches. Switch functions are described in WP 0004 00. Absorbers – Protect the CLU from damage during handling and movement. Round Interface Connector - Provides electrical interface with the round. 0002 00-5
  • 42. 0002 00 TM 9-1425-688-10 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) Round Figure 3. Components of the Round End Caps - The end caps are designed to protect the missile from damage during transport and handling. There are two end caps on the LTA: the forward and aft end caps. Each has a foam shock absorber to protect the round from impact if it is dropped or otherwise abused. The end caps also provide stability and support when the round is strapped in a vehicle transit rack or placed on the ground. 0002 00-6
  • 43. TM 9-1425-688-10 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) Forward End Cap - The forward end cap protects the missile from moisture, dust, etc. It is not removed unless the missile is to be launched. The forward end cap is removed from the round after the CLU is connected to the round. If the missile is not launched, the forward end cap is reinstalled to prevent missile damage. The forward end cap latch secures forward end cap to round. Locking pin locks forward end cap latch in place and prevents movement. A humidity indicator displays status of relative humidity inside the LTA. Desiccant - Prevents moisture from gathering in the missile and causing possible missile malfunctions. (Not Shown - Located in Forward End Cap) CLU Interface Connector - Provides electrical interface with the CLU. Latch Assembly - Provides mechanical interface with the CLU. Shoulder Pad - Provides point of balance and support when round is placed on gunner's shoulder. Launch Tube Assembly - Serves as a handling container and launch platform for the missile. Provides environmental and electromagnetic interference (EMI) protection for the missile. Aft End Cap - The aft end cap is permanently attached to the LTA. During launch, the center of the cap is designed to be blown out by the blast of the missile launch motor. Aft End Cap Membrane - Provides environmental protection for missile. Designed to be blown out by missile launch motor blast during launch. 0002 00-7
  • 44. 0002 00 TM 9-1425-688-10 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) Carry Handle - Provides a means to lift and carry the round. Shoulder Strap - Provides a means of carrying the round. Battery Coolant Unit - The Battery Coolant Unit (BCU) consists of two sections: a battery section and a compressed- gas coolant section. The battery section powers the missile electronics before missile launch. The coolant section cools the missile to its operating temperature before missile launch. There are two configurations of the BCU and they are functionally identical. DIFFERENCE BETWEEN MODELS This manual covers round versions, FGM-148A, FGM-148B and FGM-148C. There are two versions of the shipping and storage container. Both versions are covered in this manual. ROUND IDENTIFICATION Round Shipping and Storage Containers, PN 13305300-029, PN 13305300-039 and PN 13303015-009 are identified as indicated in Figure 4. ROUND SHIPPING AND STORAGE CONTAINER Container markings include: Storage Temperature Limits, Nomenclature, Contract Number, Serial Number, Part Number, Manufacturer, Material Stock, Center of Gravity, Direction of Flight, Explosive Markings, and United Nations Identification. 0002 00-8
  • 45. TM 9-1425-688-10 0002 00 ROUND SHIPPING AND STORAGE CONTAINER – (Continued) 341_0251 RIGHT SIDE VIEW LEFT SIDE VIEW TOP VIEW FORWARD VIEW AFT VIEW LEFT SIDE VIEW RIGHT SIDE VIEW TOP VIEW FORWARD VIEW AFT VIEW PN 13305300-029 AND PN 13305300-039 PN 13303015-009 Figure 4. Shipping and Storage Container LAUNCH TUBE ASSEMBLY The Javelin round is marked in accordance with MIL-STD- 709C. Javelin rounds are identified with colored bands. Black with yellow banding signifies an armor defeating and high explosive tactical round. A round with a single gold band signifies an inert round. 0002 00-9
  • 46. TM 9-1425-688-10 0002 00 EQUIPMENT DATA Weight & Dimensions CLU Weight 11.44 lb (5.19 kg) Length 19.29 in. (49.00 cm) Height 13.77 in. (35.00 cm) Width 14.96 in. (38.00 cm) Carry Bag 0.60 lb (0.27 kg) Battery 2.22 lb (1.01 kg) Lens Cleaning Kit 0.05 lb (0.02 kg) Round Weight 34.16 lb (15.49 kg) Length 47.60 in. (120.90cm) Width 11.75 in. (29.85 cm) Round Shipping and Storage Container for P/N 13305300-029 and P/N 13305300-039 Weight 40.00 lb (18.14 kg) Length 59.25 in. (150.50cm) Height 15.00 in. (38.10 cm) Width 15.25 in. (38.74 cm) Round Shipping and Storage Container for P/N 133003015-009 Weight 54.00 lb (24.49 kg) Length 55.40 in. (140.72 cm) Height 18.10 in. (45.97 cm) Width 15.2 in. (38.6 cm) CLU Shipping and Storage Container Weight 29.00 lb (13.15 kg) Length 27.25 in. (69.22 cm) Height 16.87 in. (42.85 cm) Width 21.25 in. (53.98 cm) 0002 00-10
  • 47. 0002 00 TM 9-1425-688-10 EQUIPMENT DATA – (Continued) Electrical Power Source CLU Lithium-Sulfur Dioxide battery, BA-5590/U. Round BCU containing gas coolant bottle and thermal battery for ground operations, internal thermal battery for flight Voltage Required CLU 24 VDC Round Various voltages provided by BCU and internal battery Fields-of-View CLU: Daysight 4 by 6° (approx.) NVS NFOV 2 by 3° (approx.) NVS WFOV 4 by 6° (approx.) Missile: Seeker 1 by 1° Magnification Daysight 4X NVS WFOV 4.2X NVS NFOV 9.2X Seeker 9X 0002 00-11
  • 48. TM 9-1425-688-10 0002 00 EQUIPMENT DATA – (Continued) Battery Operating Time CLU: Power Conv Cambe Inc. Above 120˚F (49˚C) 0.5 hr Below 120˚F (49˚C) 4.0 hr Saft America Inc. Above 120˚F (49˚C) 0.5 hr At 50˚F (10˚C) to 120˚F (49˚C) 3.0 hr Below 50˚F (10˚C) to -20˚F (-29˚C) 1.0 hr Round: BCU 4.0 min Missile Effective Range Top Attack Mode Minimum – 150 m (492 ft) Maximum – 2000 m (6562 ft) Direct Attack Mode Minimum – 65 m (213 ft) Maximum – 2000 m (6562 ft) EQUIPMENT CONFIGURATION There are three configurations of the Javelin: the M98, the M98A1, and the M98A2. This manual covers CLU M98A1. For information about CLU M98. For information about the CLU M98A2, refer to TM 9-1425-1687-10. PREPARATION FOR AIR DROP Refer to FM 10-552 for instructions on How to Prepare a Javelin for Air Drop. 0002 00-12
  • 49. TM 9-1425-688-10 0003 00 GENERAL INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 THEORY OF OPERATION SCOPE Javelin is made up of the CLU and a one-time expendable round. The CLU is manportable, reusable, battery operated, and is the gunner's interface with the round. The CLU provides passive day/night surveillance, target detection, classification and recognition, battlefield damage assessment, CLU status, built-in test (BIT), and missile software storage capabilities. When a round is connected, the CLU provides missile status indication, missile software download, and launch capabilities. CLU OPERATION The CLU has four modes of operation: OFF, DAY, NIGHT, and TEST. The operational modes are controlled by the power switch. Figure 1. Power Switch 0003 00-1
  • 50. 0003 00 TM 9-1425-688-10 CLU OPERATION – (Continued) The CLU may not power up properly the first time it is turned on. Instead of performing normally, the CLU indicators will flash. This behavior occurs when the CLU battery is not able to generate the voltage needed. Leaving the power switch in DAY position for about a minute, then cycling power will condition the battery to supply power to the CLU. The power may have to be cycled on and off several times before the battery is warm enough to begin normal operation. Off Mode. Power switch is in the OFF position. In this mode, no power is applied to the CLU. The daysight can be used for surveillance, target detection, and recognition. The NVS cannot be used and the gunner has no missile launch capability. Day Mode. Power switch is in the DAY position. In this mode, power is applied to the CLU. The day FOV can be used to acquire a target. The gunner has full missile launch capability. Night Mode. Power switch is in the NIGHT position. In this mode, NVS cooldown is initiated. NVS cooldown time is approximately 2.5 minutes. The gunner has full missile launch capability. Test Mode. Power switch is placed in the TEST position, then released. BIT can only be performed when a round is not attached to the CLU. When a round is attached, the TEST position is ignored. Results of BIT are displayed on the CLU display within about 20 seconds of initiation. If a failure is detected during BIT, the CLU BIT FAILURE 7 indicator will light. 0003 00-2
  • 51. TM 9-1425-688-10 0003 00 JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW Javelin is equipped with three optical systems; two in the CLU (daysight and NVS) and one in the round (seeker). An optical system is a series of optical elements (lenses, mirrors, filters, etc.) that gather light at the system’s input and develop an image at its output. In this case, the output is to the gunner. The area of a scene that can be viewed at one time through an optical system is the FOV. An optical system’s FOV is related to the system’s magnification. The wider the FOV’s coverage, the less magnification it has. The narrower the FOV's area of coverage, the greater magnification it has. Javelin has four FOVs. They include: day FOV, WFOV, NFOV, and seeker FOV. The daysight provides the day FOV. The Night Vision Sight provides WFOV and NFOV. The seeker, found in the missile, provides seeker FOV. Daysight. The daysight is like a telescope. It provides day FOV for the gunner. Day FOV is used when visibility is good. It is also used to engage a target when the gunner cannot wait the 2.5 minutes required for the NVS to cool down. Figure 2. Clear/Obscure Target 0003 00-3
  • 52. 0003 00 TM 9-1425-688-10 JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW – (Continued) Night Vision Sight. The NVS is an imaging infrared (IR) system. It converts an infrared target into a visible target image. This allows the gunner to see during daytime and conditions of limited visibility. The NVS has two fields of view: WFOV and NFOV. Wide Field of View. The WFOV provides the gunner with a 4x magnification of the target scene. With an area of coverage approximately 6° x 4°, WFOV covers a large or wide area compared to NFOV. This allows the gunner to scan a large general area to detect potential targets. However, the gunner will not be able to distinguish target detail. As a result, WFOV is used for surveillance and target detection. Figure 3. Wide Field Of View 0003 00-4
  • 53. TM 9-1425-688-10 0003 00 JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW – (Continued) Narrow Field Of View. The NFOV provides an infrared image with 9x magnification of the target scene. With an area of coverage approximately 3° x 2°, NFOV covers a smaller, or narrower, area of the scene than WFOV. The gunner would have to move the CLU back-and-forth and up-and-down in NFOV to cover the same area as WFOV. The gunner only uses NFOV after locating a potential target. This lets the gunner see a potential target’s details more clearly so the gunner can determine whether or not it’s a target. Therefore, NFOV is used primarily to classify and recognize a target, but it can be used for battle assessment also. Figure 4. Narrow Field Of View 0003 00-5
  • 54. 0003 00 TM 9-1425-688-10 JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW – (Continued) Seeker Field Of View. The seeker FOV provides an infrared image as seen through the missile with 9x magnification of the target scene. Images in seeker FOV are not as detailed due to the limitations of the optics of the seeker. This FOV is used to lock on to a target and engage it. Figure 5. Seeker Field of View 0003 00-6
  • 55. TM 9-1425-688-10 0003 00 SEEKER OPERATION Seeker Activation. The CLU must be attached to a round before the seeker can be activated. Squeezing the seeker trigger when in DAY mode of NVS mode can activate the seeker. Once the gunner squeezes the seeker trigger, it initializes software download from the CLU to the missile. The seeker begins to cool down and the missile powers up, the 1 and < indicators will light up on the CLU display until the seeker is ready for use (10-15 seconds). The CLU display will change from either ., /, or 0 to 1. Track gates will appear and flash, the < indicator will go out and the 2 attack indicator will come on. 601127A 601127A AFTER SEEKER TRIGGER PULL 10-15 SECONDS AFTER SEEKER TRIGGER PULL 124_0463 Figure 6. Seeker Activation 0003 00-7
  • 56. 0003 00 TM 9-1425-688-10 SEEKER OPERATION – (Continued) Track Gate Adjustments. The gunner uses track gates to lock the seeker onto the target. Track gates are adjusted using the GATE ADJ/CTRS & BRT switch. Track gate adjustments can only be done after seeker activation and prior to lock-on. Figure 7. Track Gates 0003 00-8
  • 57. TM 9-1425-688-10 0003 00 SEEKER OPERATION – (Continued) Seeker Lock-On. After the track gates are adjusted around the target, the gunner squeezes and holds the seeker trigger. Two things happen to indicate lock-on has occurred. The track gates stop flashing and solid crosshairs appear on the CLU display. Figure 8. Seeker Lock On 0003 00-9
  • 58. 0003 00 TM 9-1425-688-10 MISSILE OPERATION Missile Attack Modes. The Javelin can kill a target at two thousand meters. In addition, the missile has two gunner- selectable attack modes (top or direct). Each mode has its own peculiar flight path or "profile" for reaching the target. Top Attack Mode. In top attack, the missile comes from above the target to impact and detonate on top of the target. This capability allows you to attack a vehicle from the front, the rear or a flank position. Generally, armored vehicles have less protective armor on top. By striking the top of the vehicle, the missile penetrates the vehicle and still has enough explosive force remaining to do extensive damage inside the target vehicle. This mode greatly increases the probability of a kill. Top attack is the default missile mode when the seeker is first activated. The exact profile of the missile during flight depends on range to the target and is determined automatically by the missile on-board software. If the target is under a protective structure, using top attack may cause the missile to impact and detonate on the structure instead of the target. To avoid this, the missile can be programmed for direct attack. Figure 9. Top Attack Mode and Flight Paths 0003 00-10
  • 59. TM 9-1425-688-10 0003 00 MISSILE OPERATION – (Continued) Direct Attack Mode. In the direct attack mode, the missile impacts and detonates on the side of the vehicle. The direct attack mode flight allows the missile to reach a target that is under a protective structure at a maximum range of 2000 meters. To do this, the missile flies a more direct route from the gunner to the target vehicle. Direct attack can be selected only after the seeker is activated when the gunner pushes the ATTK SEL switch on the right handgrip. As in top attack, the exact profile of the missile flight path depends on the range to the target. Figure 10. Direct Attack Mode and Flight Paths 0003 00-11/(12 Blank)
  • 60.
  • 61. TM 9-1425-688-10 CHAPTER 2 OPERATOR INSTRUCTIONS FOR JAVELIN WEAPON SYSTEM
  • 62.
  • 63. TM 9-1425-688-10 0004 00 OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS INTRODUCTION The controls and indicators used to operate the Javelin Command Launch Unit (CLU) and round are described and shown in this work package. Controls are switches and buttons used to perform various functions, with some having dual-purpose use. Indicators identify Javelin operational modes, conditions, and functions. Study the illustrations and descriptions of the controls and indicators before you attempt to operate the Javelin. 0004 00-1
  • 64. 0004 00 TM 9-1425-688-10 COMMAND LAUNCH UNIT Control Function Figure 1. Diopter Adjust Ring Diopter Adjust Ring The diopter adjust ring is located on the CLU eyepiece. It is a hand rotated ring that the gunner uses to adjust the focus of the CLU display image. The adjustment compensates for individual differences in vision. 0004 00-2
  • 65. TM 9-1425-688-10 0004 00 CLU – (Continued) Control Function Power Four-position rotary switch. Switch Controls CLU operation. Figure 2. CLU Power Switch OFF position. No power is applied to CLU. Daysight can be used for surveillance and target detection. The Night Vision Sight (NVS) is not operational and gunner has no missile launch capability. DAY position. When the power switch is in the DAY position, the Javelin is in the day mode. In the day mode, power is applied to the CLU. The gunner has use of the day field of view (FOV) but has no NVS. The gunner also has full missile capability. (The gunner can activate the seeker, lock the missile onto a target, and launch the missile). 0004 00-3
  • 66. 0004 00 TM 9-1425-688-10 CLU – (Continued) Control Function Power Switch (Continued) NIGHT position. When the power switch is in the NIGHT position, the Javelin is in the night mode. This mode gives the gunner full Javelin capability. Once the NVS is cool enough (approximately 2.5 to 3.5 minutes, dependent on the temperature), the gunner can select either the NVS wide field of view (WFOV), the narrow field of view (NFOV), or the day FOV. Again, the gunner has full missile capability. (The gunner can activate the seeker, lock the missile onto a target, and launch the missile). TEST position. Spring-loaded position that returns to NIGHT position after being selected and released. Initiates CLU built-in-test (BIT) when round is not attached. 0004 00-4
  • 67. TM 9-1425-688-10 0004 00 CLU – (Continued) Control Function Right Handgrip 124_0487 Figure 3. Right Handgrip GATE ADJ CTRS & BRT Spring-loaded, self-centering thumb switch. Moves up, down, left, and right. Switch functions differently during NVS and seeker operations. NVS Operation. - Adjusts contrast and brightness of CLU display image. Brightness is adjusted by moving switch vertically (up increases brightness /down decreases brightness). Contrast is adjusted by moving switch horizontally (left decreases contrast/right increases contrast). Seeker Operation - Adjusts size of track gates. Up moves track gates apart vertically and down moves track gates together vertically. Left moves track gates in horizontally and right moves track gates out horizontally 0004 00-5
  • 68. 0004 00 TM 9-1425-688-10 CLU – (Continued) Control Function Right Handgrip - (Continued) ATTK SEL Allows gunner to select which missile flight profile (top attack or direct attack) to use for target engagement. Switch is only active after seeker activation and cool down. Top attack is the default mode. Direct attack mode can be selected by pressing ATTK SEL switch. The mode selected will be indicated by the appropriate indicator lighting on CLU display. Switch is deactivated after seeker lock-on is commanded. Fire Trigger Sends fire signal to missile. Fire trigger disabled until seeker lock-on. 0004 00-6
  • 69. TM 9-1425-688-10 0004 00 CLU – (Continued) Control Function Left Handgrip 124_0486 Figure 4. Left Handgrip SGT SEL Selects FOV viewed on CLU display. Appropriate indicator (., /, 0) lights when SGT SEL switch is pressed. Switch is only active after NVS cool down and the power switch is in the NIGHT position. Pressing SGT SEL switch allows gunner to cycle through day ., /, and 0. After seeker activation, gunner can switch back to last FOV before seeker activation by pressing SGT SEL switch. 0004 00-7
  • 70. 0004 00 TM 9-1425-688-10 CLU – (Continued) Control Function Left Handgrip – (Continued) FOCUS Spring-loaded, self-centering thumb switch. Adjusts focus of NVS (WFOV or NFOV). Not operational in day or seeker FOVs. Moves up or down. Up. - Focus at a longer range. Down. - Focus at a closer range. FLTR Selects NVS filter. The filter is used as field counter-counter measure. Trigger Guard Prevents seeker from accidental activation. Lift up to access seeker trigger. Seeker Trigger Activates seeker, locks seeker onto a target, and enables fire trigger. Initial squeeze, (3-5 seconds) and release action activates Battery Coolant Unit (BCU), initiates seeker cool down, missile power up, and software download to missile. When seeker trigger is squeezed a second time and held, seeker lock-on is initiated. When seeker lock-on is achieved, fire trigger is enabled. Releasing seeker trigger after lock-on and prior to pressing fire trigger to launch missile will cause a loss of lock-on. 0004 00-8
  • 71. TM 9-1425-688-10 0004 00 CLU – (Continued) Control Function Left Handgrip - (Continued) Seeker Trigger Activates seeker, locks seeker onto a target, and enables fire trigger. Initial squeeze, (3-5 seconds) and release action activates Battery Coolant Unit (BCU), initiates seeker cool down, missile power up, and software download to missile. When seeker trigger is squeezed a second time and held, seeker lock-on is initiated. When seeker lock-on is achieved, fire trigger is enabled. Releasing seeker trigger after lock-on and prior to pressing fire trigger to launch missile will cause a loss of lock-on. 0004 00-9
  • 72. 0004 00 TM 9-1425-688-10 CLU INDICATORS Indicator Function Figure 5. Elapsed Time Meter and Desiccant Plug Elapsed Time Meter Records elapsed time of CLU operation. Desiccant Plug Contains desiccant for the CLU. 0004 00-10
  • 73. TM 9-1425-688-10 0004 00 CLU DISPLAY INDICATORS Status Indicators. The status indicators surround the CLU display images, whether they are from the daysight (.), from the NVS (/ or 0), or from the seeker in the missile (1). The gunner can observe the status indicators by looking into the eyepiece. They identify Javelin operational modes, conditions, and malfunctions. There are fourteen indicators, each coded in one of three colors: green, amber, or red. All the status indicators are never lit at the same time during normal operation. However, a few may be lit simultaneously. Figure 6. Status Indicators 0004 00-11
  • 74. 0004 00 TM 9-1425-688-10 CLU DISPLAY INDICATORS Green Status Indicators. Seven of the fourteen status indicators are green. Green signifies that the monitored function is in a satisfactory condition and that it is all right to proceed with normal operations. Indicator Function Figure 7. Green Status Indicators . The DAY indicator is located at the top of the CLU display and at the far left. It lights when the day FOV is selected when the power switch is either in the Day or Night mode. / The WFOV indicator is located at the top of the CLU display and to the left of center. Solid ON indicates the CLU is in WFOV. When it flashes, it indicates the NVS has reached a focus limit. 0004 00-12
  • 75. TM 9-1425-688-10 0004 00 CLU DISPLAY INDICATORS – (Continued) Indicator Function 0 The NFOV indicator is located at the top of the CLU display and to the right of center. When it is steadily lit, it indicates that the CLU is in NFOV. When it flashes, it indicates that a focus limit has been reached. 1 The SEEK indicator is located at the top of the CLU display at the far right. It lights within 3 seconds after gunner pulls the seeker trigger. When the SEEK indicator lights, the gunner releases the seeker trigger. The gunner sees 1 approximately 10 seconds later. 0004 00-13
  • 76. 0004 00 TM 9-1425-688-10 CLU DISPLAY INDICATORS Indicator Function Figure 8. CLU Display Indicators 2 The TOP indicator is located in the right side of the CLU display at the top. It lights when the missile is in the top attack mode. This is the default mode. 3 The DIR indicator is located in the right side of the CLU display in the center. It lights when the missile is in the direct attack mode. 4 The FLTR indicator is located on the right side of the CLU display at the bottom. It lights when the filter is selected. 0004 00-14
  • 77. TM 9-1425-688-10 0004 00 CLU DISPLAY INDICATORS – (Continued) Amber Status Indicators. Two of the status indicators are amber. Amber is used to advise the gunner that a marginal condition exists. It also alerts the gunner to situations where caution, a recheck, or an unexpected delay is necessary. Indicator Function Figure 9. Amber Status Indicators Figure 10. Amber Indicator for Caution, Recheck or Delay 0004 00-15
  • 78. 0004 00 TM 9-1425-688-10 CLU DISPLAY INDICATORS – (Continued) Indicator Function + The NVS NOT COOL indicator is located on the left side of the CLU display at the top. It lights when the NVS is selected but the detector dewar cooler (DDC) has not cooled down to its operating temperature. The indicator goes out when the NVS is cooled down to its operating temperature. If the DDC warms up again, this indicator lights. , The MISSILE NOT READY indicator is located at the bottom of the CLU display at the far right. Solid ON indicates the missile flight information is not downloaded from the CLU, missile BIT is not complete, or seeker not cooled. The MISSILE NOT READY indicator flashes to indicate the missile electronics are close to an overheat condition. Missile will shut down a minimum of 30 seconds after flashing starts. 0004 00-16
  • 79. TM 9-1425-688-10 0004 00 CLU DISPLAY INDICATORS – (Continued) Red Status Indicators. Five of the status indicators are red. Red has two meanings depending on whether it is flashing or solid. A flashing red indicator is used to warn the gunner of an emergency condition where action must be taken. A solid indicator is used to alert the gunner that the system or any portion of the system is inoperative or that a successful Javelin engagement is not possible until corrective action is taken. Indicator Function Figure 11. Red Status Indicators ; The MISSILE BIT FAILURE indicator is located at the bottom of the CLU display and to the right of center. Solid ON indicates the missile BIT has detected a failure within the missile. The MISSILE BIT FAILURE indicator flashes to indicate a misfire occurred when the gunner squeezed the fire trigger and the missile did not launch. 0004 00-17
  • 80. 0004 00 TM 9-1425-688-10 CLU DISPLAY INDICATORS – (Continued) Indicator Function : The HANGFIRE indicator is located on the bottom of the CLU display and to the left of center. The HANGFIRE indicator flashes to indicate a missile hangfire occurred when the gunner squeezed the fire trigger. 0004 00-18
  • 81. TM 9-1425-688-10 0004 00 CLU DISPLAY INDICATORS – (Continued) Indicator Function Figure 12. Battery Coolant Unit (BCU) Low Indicator 9 The BATTERY COOLANT UNIT LOW indicator is located at the bottom of the CLU display at the far left. During system operation, after seeker activation, the 0 indicator will flash to indicate the BCU has approximately 30 seconds (or more, depending on the ambient temperature) of operating time remaining. When it lights solid, the BCU is spent, the CLU reverts to the last CLU FOV, all missile functions stop, and the missile cannot be launched. 0004 00-19
  • 82. 0004 00 TM 9-1425-688-10 CLU DISPLAY INDICATORS – (Continued) Indicator Function 8 The CLU BATTERY LOW indicator is located on the left side of the display at the bottom. The indicator flashes to indicate the CLU battery is low and has approximately 2 to 5 minutes of operating time remaining. When the CLU battery power is too low to operate the CLU, the CLU display automatically reverts to day FOV (. does not illuminate), the CLU BATTERY LOW indicator goes solid and the 7 illuminates. The missile cannot be launched until the CLU battery is replaced. 0004 00-20
  • 83. TM 9-1425-688-10 0004 00 CLU DISPLAY INDICATORS – (Continued) Indicator Function Figure 13. CLU BIT FAILURE Indicator 7 The CLU BIT FAILURE indicator is located on the left side of the CLU display in the center. The CLU BIT FAILURE lights to indicate the CLU has failed its BIT. 0004 00-21
  • 84. 0004 00 TM 9-1425-688-10 ROUND CONTROLS Control Function Figure 14. Round Controls BCU Latch Releases BCU from round when pulled upward (BCU P/N 13303250) or when pressed down (BCU P/N 13303844). Secures BCU to round when BCU is properly mounted. Forward End Cap Latch Secures forward end cap to round. After locking pin is removed, forward end cap latch is rotated counterclockwise to release forward end cap. Latch Release Secures CLU to round when CLU is properly mounted. Releases CLU from round when pressed 0004 00-22
  • 85. TM 9-1425-688-10 0004 00 ROUND CONTROLS – (Continued) Control Function Figure 15. Manual Release Button Manual Release Button Equalizes pressure between the outside atmospheric pressure and the air space between the seeker dome and the forward end cap when pushed. (May make a hissing sound when pressed while equalizing pressure.). 0004 00-23
  • 86. 0004 00 TM 9-1425-688-10 ROUND CONTROLS – (Continued) Indicator Function Figure 16. BCU Status Indicator BCU Status Indicator Displays status of BCU. Indicator changes from a white spot to a dark spot to indicate when BCU is expended. 0004 00-24
  • 87. TM 9-1425-688-10 0004 00 ROUND CONTROLS – (Continued) Indicator Function Figure 17. Humidity Indicator Humidity Indicator Located on the forward end cap. Monitors humidity of round during long- term storage. It does not determine serviceability of the round. 0004 00-25/(26 Blank)
  • 88.
  • 89. TM 9-1425-688-10 0005 00 OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 CARRY TECHNIQUES, FIRING RESTRICTIONS AND SELECT A FIRING POSITION SCOPE This work package contains instructions for operating the Javelin weapon system under usual conditions. Carry techniques, firing restrictions, selecting a firing position, target engageability, engage a target, engage multiple targets, target engagement during limited visibility conditions, malfunction procedures, and troubleshooting are explained. The tasks are organized to make it as easy as possible for you to complete what is required. Review this work package, WP 0007 00 and WP 0010 00 to make sure that you are familiar with the procedures for each task before attempting to perform a task. Refer to WP 0006 00 for unpacking instructions for the Javelin Command Launch Unit (CLU). Refer to WP 0006 00 for preparation for issue and use of the round. CARRY TECHNIQUES There are three recommended carry techniques that the soldier can use to transport the CLU and round: short distance, long distance, and tactical. Marine Corps Personnel may use the missile carry bag (not shown) in the same position as the Launch Tube Assembly (LTA) in the Short Distance and Long Distance Carry. 0005 00-1
  • 90. 0005 00 TM 9-1425-688-10 CARRY TECHNIQUES – (Continued) CAUTION Damage to CLU and round could occur if shoulder strap comes free from strap mounts. To prevent damage to CLU and round, ensure that shoulder strap is properly routed through buckles. Check routing of shoulder strap through buckle. If necessary, redo as shown. Figure 1. Shoulder Strap Buckle Routing Short Distance Carry. In the short distance carry technique, the round can be carried in one of two ways: 1. The round may be carried on the gunner’s right side with the shoulder strap over the right shoulder. The round is parallel to the ground, waist high with the forward end cap pointed in the direction of movement. The right hand may be placed on the shoulder strap to help keep the strap on the shoulder. 0005 00-2
  • 91. TM 9-1425-688-10 0005 00 CARRY TECHNIQUES – (Continued) 2. The round may be carried on the gunner’s right side with the shoulder strap over the right shoulder. The forward end cap is pointed down with the round behind the right shoulder, parallel to the gunner’s body. The gunner’s right hand may be placed on the shoulder strap to help keep the strap on his shoulder. 124_0412 120_0413124_0413 Figure 2. Carry Techniques 0005 00-3
  • 92. 0005 00 TM 9-1425-688-10 CARRY TECHNIQUES – (Continued) Long Distance Carry. The long distance carry technique is used when contact is not likely and the Javelin is not required for immediate use. 124_0432 Figure 3. Long Distance Carry Technique 0005 00-4
  • 93. TM 9-1425-688-10 0005 00 CARRY TECHNIQUES – (Continued) Tactical Carry. The tactical carry technique is used when moving between firing locations and enemy contact is likely. Figure 4. Tactical Carry Technique 0005 00-5
  • 94. 0005 00 TM 9-1425-688-10 FIRING RESTRICTIONS WARNING FLYING PARTICLES • Flying debris can cause serious injury. Should injury occur get medical help at once. • Don't launch the missile where obstructions such as trees, bushes, windows, doors, and/or overhangs would obstruct the missile's flight path. • Do not fire the javelin over heads of friendly troops during training. 0005 00-6
  • 95. TM 9-1425-688-10 0005 00 FIRING RESTRICTIONS – (Continued) Figure 5. Danger Areas Rear Danger Area. The area primarily to the rear of the round. In this area, fatalities or serious injury could occur because of the blast, flame, and flying debris. The rear danger area is divided into the primary danger zone and three caution areas. Primary Danger Zone. The primary danger zone is a 60˚ included sector, with the apex of the sector at the aft end of the missile Launch Motor. The primary danger zone radius of curvature is 25 meters. Serious injury or fatality is possible for personnel in the primary danger zone during a firing. A portion of the primary danger zone has been extended forward to the firing line. This portion is within the range of 1 through 5 meters left and right of the launch tube centerline. This extended portion is an area affected by activation of the flight motor relief system. 0005 00-7
  • 96. 0005 00 TM 9-1425-688-10 FIRING RESTRICTIONS – (Continued) Caution Area 1. Caution Area 1 is an area extending radially 25 meters (82 feet) from each side of the primary danger zone to the firing line. Serious hearing impairment or damage from frequent exposure could occur to personnel in this area during firings. Approved hearing protection and eye protection should be worn by personnel positioned in this area. Caution Area 2. Caution Area 2 is an extension to the rear of the primary danger zone and is identified as a 10 meter (32.9 feet) radius, aft of the launcher and within 60˚ sector. Approved hearing protection and eye protection should be worn by personnel who are positioned in this area. Caution Area 3. Caution Area 3 is an extension to the rear of the primary danger zone and is identified as a 100 meter (329 feet) radius, aft of the launcher and within 60˚ sector. This is the area affected by activation of the flight motor pressure relief system. Approved hearing protection and eye protection should be worn by personnel who are positioned in this area. 0005 00-8
  • 97. TM 9-1425-688-10 0005 00 FIRING RESTRICTIONS – (Continued) WARNING Personnel may be injured if a javelin missile is launched from enclosures without sufficient openings. Figure 6. Minimum Enclosure Example 0005 00-9
  • 98. 0005 00 TM 9-1425-688-10 FIRING RESTRICTIONS – (Continued) Enclosure. When launching a missile from an enclosure, the enclosure must meet the following minimum requirements: • Room dimensions must be at least 15 feet by 12 feet by 7 feet high. • Window opening must be at least 2 feet by 2 feet, 6 inches. • Door opening must be at least 2 feet, 11 inches by 6 feet, 7 inches. • When firing from a room, the gunner should assume a kneeling position at window. This allows the gunner to extend the end of the round past the window. The gunner may rest either his elbows or the CLU handgrips on the window frame. • Also, remember that the end of the round must extend out at least as far as the outer-most overhang to prevent the missile from hitting any structures when it is launched. Figure 7. Launching From an Enclosed Area 0005 00-10
  • 99. TM 9-1425-688-10 0005 00 FIRING RESTRICTIONS – (Continued) WARNING • Don’t launch the missile where obstructions such as trees, bushes, windows, doors, and/or overhangs would obstruct the missile’s flight path. • Allow sufficient space for the missile to clear any possible obstruction when launching the missile. • Do not fire the javelin over heads of friendly troops during training. Obstructions. Survey the area surrounding the fighting position for obstructions which may interfere with missile launch or flight. Sight along top of round to check for clearance. If no obstructions, such as tree limbs, buildings, power lines, etc. can be seen, the gunner has sufficient clearance to launch the missile. Refer to WP 0003 00 for Missile Attack Mode trajectory. Figure 8. Required Clearance 0005 00-11
  • 100. 0005 00 TM 9-1425-688-10 FIRING RESTRICTIONS – (Continued) GUNNER SIGHTING ALONG TOP OF ROUND CLEAR FLIGHT PATH OBSTRUCTED FLIGHT PATH Figure 9. Clear and Obstructed Flight Paths 0005 00-12
  • 101. TM 9-1425-688-10 0005 00 SELECT A FIRING POSITION There are four recommended positions the gunner can use to launch a missile. • Sitting Position • Kneeling Position • Standing Supported Position • Prone Position Sitting Position 124_0410 Legs Crossed Knees Bent Figure 10. Sitting Firing Position 1. Sit or kneel on the left side of the Javelin facing in the direction of fire. 2. Check the back blast area. Ensure no one is located in the back blast area. 3. Grasp the left handgrip with your left hand. Place your right hand under the round near the shoulder pad. 0005 00-13
  • 102. 0005 00 TM 9-1425-688-10 SELECT A FIRING POSITION – (Continued) 4. Lift the Javelin in a single, smooth motion and position the shoulder pad on your right shoulder. 5. Adjust your body while holding the CLU to get into a comfortable sitting position. 6. Check the overhead flight path between the target and your firing position. To do this, sight along the top of the round. As long as all obstacles are above the line of the round, the missile has a clear path when it is launched. 7. After assuming a sitting position, ensure the forward end cap is on the ground, in front of and slightly to the right of right leg or foot. This ensures that it is out of the back blast area and that it is within easy reach to set the front end of the round on the end cap when you remove the Javelin from your shoulder. 0005 00-14
  • 103. TM 9-1425-688-10 0005 00 SELECT A FIRING POSITION – (Continued) Kneeling Position Figure 11. Kneeling Firing Position 1. Kneel on left side of the Javelin at the forward end, facing in the direction of fire. 2. Check the backblast area. Ensure no one is located in the backblast area. 3. Grasp the left handgrip with the left hand. Place right hand under the round near the shoulder pad. Lift the Javelin in a single, smooth motion and position the shoulder pad on the right shoulder. 0005 00-15
  • 104. 0005 00 TM 9-1425-688-10 SELECT A FIRING POSITION – (Continued) 4. Hold the CLU by the right handgrip and adjust your body into the more comfortable position, with one knee or both knees on the ground. 5. Check the overhead flight path between the target and the firing position. To do this, sight along the top of the round. As long as all obstacles are above the line of the round, the missile has a clear path when it is launched. 6. After assuming the kneeling position, ensure the forward end cap is front of and slightly to the right of right leg or foot. This ensures that it is out of the back blast area and that it is within easy reach to set your front end on the end cap if removing the Javelin from your shoulder. 0005 00-16
  • 105. TM 9-1425-688-10 0005 00 SELECT A FIRING POSITION – (Continued) Standing Supported Position Figure 12. Standing Supported Firing Position 1. Kneel on the left side of the Javelin at the forward end. 2. Check the backblast area (Specific requirements to be determined). 3. Grasp the left handgrip with your left hand. Place your right hand under the round near the shoulder pad. 4. Lift the Javelin in a single, smooth motion and position the shoulder pad on your right shoulder. 0005 00-17
  • 106. 0005 00 TM 9-1425-688-10 SELECT A FIRING POSITION – (Continued) 5. Carefully rise to a standing position with legs spread apart. 6. Hold the CLU by the right handgrip and place your elbows on the edge or rim of the fighting position. 7. Check the overhead flight path between the target and your firing position. To do this, sight along the top of the round. As long as all obstacles are above the line of the round, the missile has a clear path when it is launched. 8. After assuming the firing position, ensure that the forward end cap is on the ground, and slightly to the right of your foot. 0005 00-18
  • 107. TM 9-1425-688-10 0005 00 SELECT A FIRING POSITION – (Continued) Prone Position 1. Set round on the ground with the flat sides of the end caps face down. The CLU interface connector and latch assembly should face up. 2. Ensure that the round points toward the target area. 3. Place the carry bag (with CLU) on the left side of the round by the forward end. 4. Lay on your left side along the left side of the round next to the carry bag. Maintain a low profile to limit observation of your movements. 124_0491 Figure 13. Prone Position 0005 00-19
  • 108. 0005 00 TM 9-1425-688-10 SELECT A FIRING POSITION – (Continued) 5. Remove the CLU from the carry bag. Turn the power switch to the NIGHT position. Connect the CLU to the round. 6. Remove forward end cap and place it directly under the open end of the Javelin. CAUTION With the forward end cap removed, the seeker is exposed. Use extreme caution when tipping the Javelin forward to ensure no foreign material (rocks, mud, etc.) comes in contact with the seeker. 7. Open the NVS and daylight lens covers. 8. Check the back blast area. Ensure that no personnel are located in the primary danger or caution areas. 9. Position your body so it is parallel with the Javelin and place left hand tightly on the left handgrip. 0005 00-20
  • 109. TM 9-1425-688-10 0005 00 SELECT A FIRING POSITION – (Continued) 10 Tilt the Javelin and your body to the left side and at the same time reach out with your right hand to secure the forward end cap. 124_0492 Figure 14. Grasping Forward End Cap 0005 00-21
  • 110. 0005 00 TM 9-1425-688-10 SELECT A FIRING POSITION – (Continued) 11. Grasp the forward end cap, hold it with the inside of the forward end cap facing toward the CLU, the outside facing toward the ground, and the flat side of the forward end cap facing up. Figure 15. Javelin Resting on the Forward End Cap 0005 00-22
  • 111. TM 9-1425-688-10 0005 00 SELECT A FIRING POSITION – (Continued) 12. Slowly lower the Javelin until it rests on the forward end cap. Slide your body forward so that your right shoulder is against the forward end cap and the right handgrip is within reach. WARNING • Injury may occur if body is extended into back blast area. If injury should occur seek medical help immediately. • Keep body at 30° angle away from the round when firing from the prone position. • Ensure that gunner’s body remains clear of the back blast area. NOTE • Don’t balance the round on your shoulder while in the prone position. • Use the forward end cap to balance the round and to keep the aft end cap off the ground. 0005 00-23
  • 112. 0005 00 TM 9-1425-688-10 SELECT A FIRING POSITION – (Continued) 13. Place your body at a 30° angle to the length of the round. This prevents your legs from extending into the backblast area. Figure 16. Javelin at 30° Angle from Body END OF WORK PACKAGE 0005 00-24
  • 113. TM 9-1425-688-10 0006 00 OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 ASSEMBLY AND PREPARATION FOR USE INITIAL SETUP Tools None Materials None UNPACKING WARNING EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel. 1. Press pressure release valve on CLU shipping and storage container, hold until hissing stops. 2. Remove security seal. 3. Grasp latch handles and turn counterclockwise. 0006 00-1
  • 114. 0006 00 TM 9-1425-688-10 UNPACKING - (Continued) 4. Pull out and down from container and unhook four latches from rim of top cover. Figure 1. CLU Shipping and Storage Container 0006 00-2
  • 115. TM 9-1425-688-10 0006 00 UNPACKING - (Continued) 5. Open top cover on CLU shipping and storage container. Figure 2. CLU Shipping and Storage Container Open 6. Ensure that CLU, carry bag, lens cleaning kit, desiccant, and technical manual are present. Place battery (BA-5590/U) in shipping container. 0006 00-3
  • 116. 0006 00 TM 9-1425-688-10 UNPACKING - (Continued) Figure 3. CLU, Battery, Lens Cleaning Kit, Technical Manual and Carry Bag 7. Close top cover on CLU shipping and storage container. 8. Hook four latches on rim of top cover and turn latch handles clockwise to secure. NOTE Retain CLU shipping and storage container and all packing materials for reuse. 9. When issuing CLU to gunner, place all items in carry bag and retain shipping container with desiccant. 0006 00-4
  • 117. TM 9-1425-688-10 0006 00 ASSEMBLY CAUTION • The Launch Tube Assembly (LTA) provides environmental and physical protection for the missile. Do not attempt to remove the missile from the LTA. • Do not handle the round roughly or drop it. Rough handling may damage the missile motor or missile components and cause a malfunction at launch or in flight. 1. Using two persons, place the round shipping and storage container in a suitable area. NOTE • Perform steps 2 thru 5 below, for shipping and storage containers PN 13305300-029 and PN 1330530-039. • Perform step 6 below, for shipping and storage containers PN 13303015-009. 2. Remove cover assembly as follows: 0006 00-5
  • 118. 0006 00 TM 9-1425-688-10 ASSEMBLY - (Continued) WARNING EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel. a. Press pressure release valve, hold until hissing stops. b. Remove security seal. Figure 4. Round Shipping and Storage Container (FWD) 0006 00-6
  • 119. TM 9-1425-688-10 0006 00 ASSEMBLY – (Continued) c. Press spring and rotate latch handle until it contacts cover. d. Rotate locking shaft clockwise until free. e. Remove cover assembly. NOTE Retain round shipping and storage container and all packing materials for reuse. 3. Remove round as follows: a. Pull foam cushion from round shipping and storage container. b. Open foam cushion and lift out round. The round is now ready for issue and use. 0006 00-7
  • 120. 0006 00 TM 9-1425-688-10 ASSEMBLY – (Continued) 4. Place foam cushion into round shipping and storage container. Figure 5. Foam Cushion 0006 00-8
  • 121. TM 9-1425-688-10 0006 00 ASSEMBLY – (Continued) 5. Install cover assembly as follows: a. Position cover assembly on round shipping and storage container ensuring markings are aligned. Figure 6. Round Storage and Shipping Container Alignment Markings b. Rotate locking shaft counter-clockwise to engage ends of locking shaft with round shipping and storage container. c. Lower latch handle onto spring and press until secured. 0006 00-9
  • 122. 0006 00 TM 9-1425-688-10 ASSEMBLY – (Continued) WARNING EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel. 6. Remove Javelin round from shipping and storage container with PN 13303015-009 as follows: a. On removable endcap assembly (8), turn vent valve (10), counter-clockwise to the open position until hissing stops. b. Break security seals (9). c. Open four latch assemblies (11) on removable endcap assembly and remove assembly from missile container. d. Remove endcap foam (6) and desiccant (7). NOTE When removing round cushion container assembly, ensure grooves remain aligned and round does not rotate. e. Using strap (4), slide round cushion container assembly (2) out of missile container. f. Open securing straps (5). 0006 00-10
  • 123. TM 9-1425-688-10 0006 00 ASSEMBLY – (Continued) Figure 7. Round Removal 0006 00-11
  • 124. 0006 00 TM 9-1425-688-10 ASSEMBLY – (Continued) g. Open round cushion container assembly and remove Javelin round (3) from round cushion container assembly. h. Close round cushion container assembly and secure with straps. i. Align grooves and slide round cushion container assembly into missile container, aft end first. NOTE Replace desiccant as required (TM 9-1427-687- 23). j. Place removable end cap foam and desiccant into removable end cap assembly. k. Place removable end cap assembly on missile container and close four latch assemblies. l. Turn vent valve clockwise to the closed position and tighten securely. END OF WORK PACKAGE 0006 00-12
  • 125. TM 9-1425-688-10 0007 00 OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 TARGET ENGAGEABILITY TARGET ENGAGEABILITY The gunner uses the stadia in CLU display to determine if a target is in-range of the Javelin missile. The stadia are based on the size of an average main battle tank – approximately 10-feet wide and 20-feet long. A tank approximately 20 feet (6 meters) in length, when seen in a flank aspect, bridges the gap between the stadia at the Javelin's maximum range (2,000 meters), exceeds the stadia at closer ranges, and does not bridge the stadia at longer ranges. An approaching or retreating tank (front or rear aspect) is approximately 10 feet (3 meters) wide, and bridges half the stadia gap at maximum range. The turret of the main battle tank is approximately 10 feet (3 meters) in length and width and is judged in the same way as a front/rear target. Two different stadia methods are used to determine if targets are in-range. The stadia method used is based upon target aspect. The two methods are full-stadia and half-stadia. FULL-STADIA METHOD The full-stadia method uses the full distance between the stadia to determine if a target is in-range. The full-stadia method is applied equally for the day FOV, WFOV, and NFOV stadia. Day FOV Stadia. The full distance between the day FOV stadia is represented by the day FOV upper stadia. Apply the day FOV full-stadia method as follows: 0007 00-1
  • 126. 0007 00 TM 9-1425-688-10 FULL-STADIA METHOD – (Continued) 1. Move the day FOV upper stadia to the target, keeping the target between the day FOV upper stadia. Figure 1. Day FOV Upper Stadia 2. Place one side of the day FOV upper stadia on one edge of the target. If the opposite edge of the target touches or exceeds the other side of the day FOV upper stadia, the target is in-range. Figure 2. Day FOV In-Range Target 0007 00-2
  • 127. TM 9-1425-688-10 0007 00 FULL-STADIA METHOD – (Continued) 3. If the opposite edge of the target does not touch or exceed the other side of the day FOV upper stadia, the target is out-of-range. Figure 3. Day FOV Out-Of-Range Target 0007 00-3
  • 128. 0007 00 TM 9-1425-688-10 FULL-STADIA METHOD – (Continued) WFOV Stadia. Apply the WFOV full-stadia method as follows: 1. Move the WFOV stadia to the target, keeping the target between the WFOV stadia. Figure 4. WFOV Stadia 2. Place one of the WFOV stadia on one edge of the target. If the opposite edge of the target touches or exceeds the other WFOV stadia, the target is in- range. Figure 5. WFOV In-Range Target 0007 00-4
  • 129. TM 9-1425-688-10 0007 00 FULL-STADIA METHOD – (Continued) 3. If the opposite edge of the target does not touch or exceed the other WFOV stadia, the target is out-of- range. Figure 6. WFOV Out-of-Range Target NFOV Stadia. Apply the NFOV full-stadia method as follows: Figure 7. NFOV Stadia 0007 00-5
  • 130. 0007 00 TM 9-1425-688-10 FULL-STADIA METHOD – (Continued) 1. Move the NFOV stadia to the target, keeping the target between the NFOV stadia. 2. Place one of the NFOV stadia on one edge of the target. If the opposite edge of the target touches or exceeds the other NFOV stadia, the target is in- range. Figure 8. NFOV In-Range Target 3. If the opposite edge of the target does not touch or exceed the other NFOV stadia, the target is out-of- range. Figure 9. NFOV Out-Of-Range Target 0007 00-6
  • 131. TM 9-1425-688-10 0007 00 HALF-STADIA METHOD Figure 10. Day FOV Lower Stadia The half-stadia method uses half the distance between the stadia to determine if a target is in-range. The half-stadia method is applied differently for the day FOV, WFOV, and NFOV stadia. Day FOV Stadia. Half the distance between the day FOV stadia is represented by day FOV lower stadia. Apply the day FOV half-stadia method as follows: 1. Move the day FOV lower stadia to the target, keeping the target between the day FOV lower stadia. 0007 00-7
  • 132. 0007 00 TM 9-1425-688-10 HALF-STADIA METHOD – (Continued) 2. Place one side of the day FOV lower stadia on one edge of the target. If the opposite edge of the target touches or exceeds the other side of the day FOV lower stadia, the target is in-range. Figure 11. Day FOV Lower Stadia In-Range Target 3. If the opposite edge of the target does not touch or exceed the other side of the day FOV lower stadia, the target is out-of-range. Figure 12. Day FOV Lower Stadia Out Of-Range Target 0007 00-8
  • 133. TM 9-1425-688-10 0007 00 HALF-STADIA METHOD – (Continued) Figure 13. WFOV Half Stadia Method WFOV Stadia. Half the distance between the WFOV stadia is represented by an imaginary line mentally drawn by the gunner. Apply the WFOV half-stadia method as follows: 1. Move the WFOV stadia to the target, keeping the target between the WFOV stadia. 0007 00-9
  • 134. 0007 00 TM 9-1425-688-10 HALF-STADIA METHOD – (Continued) 2. Place one of the WFOV stadia on one edge of the target. If the opposite edge of the target touches or exceeds the imaginary line, the target is in-range. Figure 14. WFOV Half-Stadia In-Range Target 3. If the opposite edge of the target does not touch or exceed the imaginary line, the target is out-of- range. Figure 15. WFOV Half-Stadia Out-Of-Range Target 0007 00-10
  • 135. TM 9-1425-688-10 0007 00 HALF-STADIA METHOD – (Continued) Figure 16. NFOV Half Stadia Method NFOV Stadia. Half the distance between the NFOV stadia is represented by the upper reticle line. Apply the NFOV half-stadia method as follows: 1. Move the NFOV stadia to the target, keeping the target between the NFOV stadia. 0007 00-11
  • 136. 0007 00 TM 9-1425-688-10 HALF-STADIA METHOD – (Continued) 2. Place one of the NFOV stadia on one edge of the target. Figure 17. NFOV In-Range Target 3. If the opposite edge of the target does not touch or exceed the upper reticle line, the target is out-of- range. Figure 18. NFOV Out-Of-Range Target 0007 00-12
  • 137. TM 9-1425-688-10 0007 00 TOP ATTACK In top attack, both stadia methods are used. The stadia method applied is determined by the target aspect. Front/Rear and Front/Rear-Oblique. Apply the half- stadia method using the front/rear edges of the target. Flank and Flank-Oblique. Apply the full-stadia method using the flank edges of the target. Hull Defilade. Apply the half-stadia method using the turret edges of the target. DIRECT ATTACK Direct attack should be used on targets under cover, hovering helicopters, and bunkers. Front/Rear and Front/Rear-Oblique Targets Under Cover. Apply the half-stadia method using the front/rear edges of the target. Flank and Flank-Oblique Targets Under Cover. Apply the full-stadia method using the flank edges of the target. Frontal Hovering Helicopters. Apply the full-stadia method using the weapons pylon wing edges of the target. 0007 00-13
  • 138. 0007 00 TM 9-1425-688-10 DIRECT ATTACK – (Continued) Flank Hovering Helicopters. Apply the full-stadia method using the air inlet and exhaust edges of engine compartment for the target. Bunkers. Apply the half-stadia method using the bunker aperture edges. END OF WORK PACKAGE 0007 00-14
  • 139. TM 9-1425-688-10 0008 00 OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 CLU BATTERY INSTALLATION AND REMOVAL AND DISPOSAL INITIAL SETUP Tools None Materials Battery, BA-5590/U; Item 1, WP 0021 00 Battery, BB-390A/U, WP 0021 00 (For Training use only) INSTALLATION WARNING VAPOR • The BA-5590/U battery contains pressurized sulfur dioxide gas. It is highly toxic. Do not handle the battery in any way which may cause the battery to rupture. • Do not use the Saft America BA-5590/U batteries produced under contract DAAB07-88- C-C045 & DAAB07-90-C-C020. BA-5590/U batteries made under both contracts were deadlined in December 1997 by safety of use message SOUM 97-017. 0008 00-1
  • 140. 0008 00 TM 9-1425-688-10 INSTALLATION – (Continued) WARNING HOT AREA • Power down the CLU if the battery compartment becomes hot to the touch. Wait at least 60 minutes before attempting to remove the battery. VAPOR • Power down the CLU upon hearing a hissing sound (battery venting). Leave the area until any smell or signs of leaking gas have cleared from the area. CAUTION • Improper handling can cause damage to the battery cover or bail. Do not jerk or use excessive force to remove battery cover. • If the CLU is being used in conjunction with training, the BB-390A/U rechargeable battery may be substituted for the BA-5590/U. The BA- 5590/U must be used for all live fire exercises. 0008 00-2
  • 141. TM 9-1425-688-10 0008 00 INSTALLATION – (Continued) 1. Ensure power switch is set to OFF. Figure 1. Power Switch 0008 00-3
  • 142. 0008 00 TM 9-1425-688-10 INSTALLATION – (Continued) 2. Release bail from battery cover. Figure 2. Battery Connector 3. Raise battery cover. 4. Inspect battery compartment for dirt. If dirty, clean (WP 0011 00). 5. Inspect battery interface connector for bent pins or corrosion. If pins are bent or corroded, turn in CLU for maintenance. 0008 00-4
  • 143. TM 9-1425-688-10 0008 00 INSTALLATION – (Continued) 6. Inspect battery. a. Remove white tape from electrical connector on battery. b. Inspect electrical connector for broken or loose terminals and sign of corrosion. c. Inspect battery case for cracks or dents and any sign of leakage or external corrosion. Replace battery if damaged. d. Shake the battery. NOTE • Due to the chemical characteristics of the BA- 5590/U CLU battery, if the battery sits for any extended period of time, a passivation (oxidation) layer will develop between cells. This passivation layer can be removed by shaking the BA-5590/U battery. If this layer is not removed, it may initially inhibit the start-up of the CLU. • A second method to remove the passivation layer is to place the BA-5590/U battery in a CLU, turn the CLU switch to night position and then turn the switch back to the off position. Repeating the Night/Off switch sequence a few times will cause the passivation layer to burn- off and the battery will come up to full voltage potential. 7. Slide battery into battery compartment, making sure battery engages with battery interface connector. 8. Replace battery cover on battery compartment and fasten bail. 0008 00-5
  • 144. 0008 00 TM 9-1425-688-10 REMOVAL CAUTION Improper handling can cause damage to the battery cover or bail. Do not jerk or use excessive force to remove battery cover. 1. Ensure power switch is set to OFF position. Figure 3. CLU Power Switch 0008 00-6
  • 145. TM 9-1425-688-10 0008 00 REMOVAL – (Continued) 2. Release bail from battery cover. Figure 4. Battery Removal 3. Raise battery cover and remove battery from battery compartment. 4. Dispose of used battery in accordance with TB 43-0134. 5. Install new battery if required. 6. Replace battery cover on battery compartment and fasten bail. 0008 00-7
  • 146. 0008 00 TM 9-1425-688-10 DISPOSAL WARNING VAPOR • The BA-5590/U battery contains pressurized sulfur dioxide gas. It is highly toxic. Do not handle the battery in any way which may cause the battery to rupture. NOTE For training, use battery test set, TS-4403A/U, to determine remaining battery life. 1. If required, dispose of battery as follows: WARNING VAPOR • Do not discharge batteries which show signs of bulging or cracks. Turn in to supply personnel to dispose of batteries as hazardous waste. 0008 00-8
  • 147. TM 9-1425-688-10 0008 00 DISPOSAL - (Continued) WARNING VAPOR • Batteries which show signs of a damaged discharge switch may be unstable and could result in violent battery venting during handling or disposal. Turn in to supply personnel to dispose of batteries as hazardous waste. • Power down the CLU upon hearing a hissing/popping sound (battery venting). Leave the area until any smell (rotten eggs) or signs of leaking gas have been cleared from the area. a. Carefully slit or remove protective label covering the discharge switch. 0008 00-9
  • 148. 0008 00 TM 9-1425-688-10 DISPOSAL - (Continued) Figure 5. Discharge Switch b. Completely discharge battery using discharge switch. c. Gently depress the discharge switch by pressing straight down or discharge switch until a single click is heard. 0008 00-10
  • 149. TM 9-1425-688-10 0008 00 DISPOSAL - (Continued) NOTE • It is normal for the battery to become hot (even to the point of deforming the plastic case) after activating the discharge switch. • When operationally possible, store battery in approved storage site for at least five days before disposal in accordance with TB 43-0134. Perform step d below. • When it is not operationally possible to store batteries in an approved storage site for at least five days, batteries are designated as hazardous waste and must be packaged in accordance with approved packing procedures. Such batteries shall be turned in to the Defense Reutilization and Marketing Office for disposal. Perform step e below. d. Place the battery in an approved storage site, well ventilated area isolated from personal and other hazardous material. Separate all discharging batteries by a minimum of two inches on all sides. Do not handle the battery during the 5 days discharge period. e. After 5 days refer to TB 43-0134 for battery disposition and disposal. END OF WORK PACKAGE 0008 00-11/(12 Blank)
  • 150.
  • 151. TM 9-1425-688-10 0009 00 OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 BCU REMOVAL, INSTALLATION AND, DISPOSAL INITIAL SETUP Tools None Materials Battery, Coolant Unit; Item 3, WP 0021 00 WARNING HOT AREA • Hot surfaces can cause serious burns. • Don't touch unshrouded BCU surfaces. • Get medical help at once if you experience burns from contact with BCU. REMOVAL 1. Remove Javelin from shoulder and rest it on flat portion of aft end cap, positioning Javelin so that CLU handgrips are facing up and forward end of round rests on forward end cap. 0009 00-1
  • 152. 0009 00 TM 9-1425-688-10 REMOVAL – (Continued) 2. Grasp BCU shroud and lift up BCU latch (BCU P/N 13303250), or press down BCU latch (BCU P/N 13303844). 3. Slide BCU toward aft end of round to release it from the guide pins. Place BCU on the ground. Figure 1. BCU Latch and Guidepins 4. Dispose of used BCU in accordance with WP 0009 00. 0009 00-2
  • 153. TM 9-1425-688-10 0009 00 INSTALLATION 1. Remove the plastic plug that protects internal gas bottle. Figure 2. Internal Gas Bottle Plug 0009 00-3
  • 154. 0009 00 TM 9-1425-688-10 INSTALLATION – (Continued) 2. Align BCU with guide pins on round pylon. 3. Slide BCU onto guide pins until BCU latch snaps into place indicating BCU is correctly connected. 4. Ensure BCU is completely connected by grasping BCU housing and pulling toward rear of pylon. Figure 3. BCU Latches and Guidepins 0009 00-4
  • 155. TM 9-1425-688-10 0009 00 DISPOSAL WARNING The BCU contains a lithium-alloy thermal battery that is considered hazardous waste. Disposal of the BCU after use must be in accordance TB 43- 0134 Dispose of expended BCU in accordance with TB 43-0134. END OF WORK PACKAGE 0009 00-5/(6 Blank)
  • 156.
  • 157. TM 9-1425-688-10 0010 00 OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 OPERATING PROCEDURES NOTE • If a malfunction occurs during operations, refer to Emergency Procedures (WP 0014 00). • Conduct Preventive Maintenance Checks and Services (PMCS) prior to placing the Javelin into operation (WP 0017 00). • If engaging multiple targets, activate the seeker prior to assuming a firing position. 0010 00-1
  • 158. 0010 00 TM 9-1425-688-10 ASSEMBLE THE JAVELIN NOTE If weapon is assembled, go to Prepare to Fire. 1. Place round on the ground with flat portion of end caps facing down and latch assembly facing up. Figure 1. Round Flat on Ground 2. Remove protective cover from CLU interface connector. Pull on tab of lanyard to snug protective cover against side of round. Position protective cover so that no interference will exist when round is connected. 3. Remove protective cover from round interface connector. Pull on tab of lanyard to snug protective cover against side of CLU. Position protective cover so that no interference will exist when CLU is connected. 0010 00-2
  • 159. TM 9-1425-688-10 0010 00 ASSEMBLE THE JAVELIN – (Continued) Figure 2. Protective Covers 4. Place round interface bracket in round hooks. 5. Slide forward and press down on CLU to engage CLU and round interface connectors. Round and CLU are connected correctly when latch release snaps into place. 0010 00-3
  • 160. 0010 00 TM 9-1425-688-10 ASSEMBLE THE JAVELIN – (Continued) Figure 3. Latch Release 6. Remove round forward end cap. a. Remove locking pin by pulling straight up on wire rope. 0010 00-4
  • 161. TM 9-1425-688-10 0010 00 ASSEMBLE THE JAVELIN – (Continued) Figure 4. Forward End Cap b. Turn forward end cap latch counterclockwise. Lift Javelin by CLU handgrips and remove forward end cap. NOTE If the forward end cap does not come off, perform step c below. c. Press manual release button to relieve pressure, if forward end cap does not come off round. 0010 00-5
  • 162. 0010 00 TM 9-1425-688-10 ASSEMBLE THE JAVELIN – (Continued) Figure 5. Manual Release Button CAUTION With forward end cap removed, seeker dome is exposed. Use caution when tipping end of round down to avoid foreign material (rocks, mud, etc.) coming in contact with seeker dome. d. Inspect area around seeker dome for dirt or debris. Tip end of round down to allow debris to fall out if required. 0010 00-6