Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry [irjet-v4 ...
Apparel Internship
1. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON RICHA GLOBAL EXPORTS PVT. LTD., GURGAON APPAREL INTERNSHIP COMPANY COMPANY PROJECT I PROJECT II SWOT ANALYSIS Presented By: ShivangiSrivastava
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3. Richa Group has over 22 fully integrated manufacturing units in Delhi, Gurgaon, Noida and Bangalore.
4. Richa Global is one of the new facility which was set up in Oct 2006 at Gurgaon.COMPANY COMPANY PROJECT I PROJECT II SWOT ANALYSIS
28. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 WASTAGE: ESTIMATION AND CONTROL MEASURES Time allotted for project – 2 weeks(30th June- 12th July) COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
32. To find waste percentage and the cost lost in wastage through the costing sheet
33. To develop formats on wastage for each department and the costing sheetOBJECTIVES COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
34. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 WHAT IS WASTAGE? Waste is purchased raw material that is subsequently not sold as product. Waste costs money. Reducing the amount of waste the company produces will increase profits and help the company to remain competitive. DEFINITION COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
35. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 To evaluate the amount of wastage happening at various stages and its reasons, study was conducted on 3 styles. BUYER: DKNY STYLE NO. KP-28 GARMENT: HOODIE JACKET BUYER: NAUTICA STYLE NO. 7K3502 GARMENT: POLO BUYER: NAUTICA STYLE NO. 7K3501 GARMENT: POLO STYLES COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
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38. FABRIC SOURCED FROM OUTSIDE FABRIC ISSUED TO CUTTING PCS.CUT CUT PCS. ISSUED TO BUNDLING PCS. ISSUED TO PRINTING PCS. REC. FROM PRINTING PCS. ISSUED FROM BUNDLING TO SEWING PCS. FROM PROD. TO FINISHING PCS. ISSUED FROM FINISHINGTO WASHING/DYEING PCS. REC. FROM WASHING/DYEING PCS. ISSUED TO PRINTING PCS. REC. FROM PRINTING PCS. ISSUED TO FINISHING PCS. ISSUED TO PACKING WASTAGE STAGES
39. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 REASONS Fabric store Inspection of the incoming fabric is very important. The fabric which is sourced from outside into the fabric store should be inspected for the defects. COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
40. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 Wastes in the Cutting Room Wastes in the cutting room can come from several sources including marker utilization, cutting waste and roll remnants. REASONS COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
41. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 PROJECT 1 Bundling Room The inspection is not 100%, some defective pieces go undetected and reach the stage of production REASONS COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE WASTAGE CONTROL CONTROL
42. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 Production floor The loaders load the lines with the bundles which pass on in the line according to the operation. The operator may find the piece defective at any stage and dispose it off there and then only. REASONS COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
43. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 Dyeing and Washing: The wastage happens when either the pieces are lost or misplaced during the transportation. REASONS COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
44. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 Printing / Embroidery: The printing on the garment does not match the standard while in case of embroidery, it may not be on the correct place on the garment or the number of threads used are less and desired effect is not obtained. REASONS COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
45. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 Finishing Measurement / Fit defect Trims defect Pressing REASONS COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
46. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON PROJECT 1 MAIN CAUSES OF WASTAGE IDENTIFIED ARE Motion 2.Delay or waiting 3.Conveyance (moving things around) 4.Correction(defects) 5.Overprocessing 6.Inventory 7.Overproduction 8. Knowledge disconnection underutilization of resources CAUSES COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
47. INFERENCES FROM QUESTIONNAIRE_ 10 Delay or waiting Correction (defects) 9 8 Knowledge disconnection or underutilization of resources 7 6 Incorrect method of working 5 Inventory Overprocessing 4 Overproduction Poor quality check 3 2 Human errors 1 High Moderate Low
61. Efficient Management Information Systems for Timely Decision MakingMEASURES COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS WASTAGE CONTROL
62. INFERENCES FROM QUESTIONNAIRE High10 Finish in time Least make break/rework Keep check on labour and material costs Avoid rework due to bad quality Enhance Labour Productivity through Skills Training Efficient Management Information Systems for Timely Decision Making 9 8 7 6 Optimise Usage of Material Moderate5 Avoid Lumpsum Contracts Minimum Changes in Original Design 4 3 2 Low 1
76. Step 6 – Suggesting ways to improve productionMETHODOLOGY PROJECTII PROJECT II QUALITY CONTROL
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78. The approximate amount of money spent as a result of poor quality ranged from 5%-7% of sales.PROJECTII PROJECT II QUALITY CONTROL
79. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON COMPANY PROJECT I SWOT ANALYSIS PROJECT 2 INFERENCES PROJECTII PROJECT II QUALITY CONTROL
80. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON COMPANY PROJECT I SWOT ANALYSIS NOTE: QUALITY CHECKERS QCs X Fabric arrives from textile industry Inspection for Fabric Defects by checkers IN-HOUSE QUALITY INSPECTION Fabric issued for embroidery Fabric issued to cutting department Spreading Under constant supervision by Quality Controllers Cutting Under constant supervision by Quality Controllers Bundling Cutting Audit Bundles issued to sewing department Bundles issued for printing PROJECTII PROJECT II Bundles issued to sewing lines In-line inspection at critical pts(100% or according to criticality of style QUALITY End-Line Inspection CONTROL B/A, B/H, B/T Washing
81. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON X COMPANY PROJECT I SWOT ANALYSIS NOTE: QUALITY CHECKERS QCs IN-HOUSE QUALITY INSPECTION Finishing Thread Cutting General Checking Measurement Checking On Iron tables Thread Cutting General Checking Final Checking PROJECTII PROJECT II Re-Final Checking Measurement Checking Balancing Needle Checking (needle detection) QUALITY Packing (Buying House inspection) CONTROL Dispatch to Buyer
82. APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON COMPANY PROJECT I SWOT ANALYSIS PROJECT 2 INFERENCES PROJECTII PROJECT II QUALITY CONTROL
107. Data is stored in files instead of computers in many departments
108. Absence of production Planning Department COMPANY PROJECT I PROJECT II SWOT ANALYSIS SWOT ANALYSIS
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110. Quotas are gone now for 31 months, and India has the opportunity to derive the maximum gains as a garment exporter.
111. Consolidation of global retail industry.COMPANY PROJECT I PROJECT II SWOT ANALYSIS SWOT ANALYSIS
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113. Indian Export house faces competition from Bangladesh, Indonesia, etc. as they are the lowest cost supplier in almost all categories COMPANY PROJECT I PROJECT II SWOT ANALYSIS SWOT ANALYSIS
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