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2/7/2016 1
Ferro cement is a form of reinforced
concrete using closely spaced
multiple layers of mesh and/or small
diameter rods completely infiltrated
with, or encapsulated in, mortar.
2/7/2016 2
2/7/2016 3
 Cement mortar mix
 Skeleton steel
 Steel mesh reinforcement or Fibre-
reinforced polymeric meshes
2/7/2016 4
 •OPC and fine aggregate matrix is used
 •The matrix constitutes 95% of the
composite and governs its behavior
 •sand occupies 60 to 75% of the volume of
the mortar
 •Plasticizers and other admixtures are used
2/7/2016 5
 Chemical admixtures used in ferrocement serve
purposes of
• water reduction, with strength and reduces
permeability;
• Air entrainment, which increases resistance
to freezing and thawing;
• suppression of reaction between galvanized
reinforcement and cement
2/7/2016 6
 Water should be potable,
 clean, and free from organic matter - silt,
oil, sugar, chloride and acidic material
 pH equal or greater than 7
2/7/2016 7
 •Sand: cement ratio (by mass) 1.5 to 2.5
 •Water: cement ratio (by mass) 0.35 to
0.60
2/7/2016 8
 Forms the skeleton of the structure
 3 to 8 mm steel rods are used
 Used in the form of tied reinforcement or
welded wire fabric
 Used to impart structural strength in case of
boats, barges etc
 Reinforcement should be free from dust, rust
and other impurities
2/7/2016 9
 Consists of galvanized steel wires of diameter
0.5 to 1.5 mm, spaced at 6 to 20mm centre to
centre
 Available as woven/interlocking mesh and
welded mesh
 Welded wire mesh has hexagonal or
rectangular openings
 Expanded-metal lath is also used
 Made from carbon, glass etc.
2/7/2016 10
2/7/2016 11
 It is a very durable, cheap and versatile material.
 Low w/c ratio produces an impermeable
structures
 less shrinkage, and low weight.
 high tensile strength and stiffness
 better impact and punching shear resistance
 undergo large deformations before cracking or
high deflections
2/7/2016 12
RC IN TENSION FERRO CEMENT IN TENSION
2/7/2016 13
 TANKS, CONTAINERS AND SILOS
. FLOORS AND ROOFS
. HEAVY DUTY FLOORS TILES
. WATERPROOFING
. MANHOLE COVERS
. WALL CUPBOARDS
2/7/2016 14
• ANTICORROSIVE MEMBRANE TREATMENT
. FERROCEMENT BUILDINGS
. FERROCEMENT DUCTS
. REHABILITATION OF STRUCTURES
. CHEMICAL RESISTANT TREATMENT
. IRRIGATION STRUCTURES
2/7/2016 15
 RURALAPPLICATIONS
 MARINE APPLICATIONS
 ELEVATION TREATMENT
 FIRE RESISTANT STRUCTURES
 SOIL STABILISATION
 PIPES
2/7/2016 16
 SEWER LINES
 BRIDGE
 FOOT BRIDGE
 STRENGTHENING OF RCC STRUCTURES
 SULPHATE RESISTANT CEMENT SAVING
 PRE-CAST FERROCEMENT STRUCTURES
2/7/2016 17
 Hand plastering
 Semi- mechanised process
 Centrifuging and
 Guniting
2/7/2016 18
THANK YOU
2/7/2016 19

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Ferrocement 131125063706-phpapp01

  • 2. Ferro cement is a form of reinforced concrete using closely spaced multiple layers of mesh and/or small diameter rods completely infiltrated with, or encapsulated in, mortar. 2/7/2016 2
  • 4.  Cement mortar mix  Skeleton steel  Steel mesh reinforcement or Fibre- reinforced polymeric meshes 2/7/2016 4
  • 5.  •OPC and fine aggregate matrix is used  •The matrix constitutes 95% of the composite and governs its behavior  •sand occupies 60 to 75% of the volume of the mortar  •Plasticizers and other admixtures are used 2/7/2016 5
  • 6.  Chemical admixtures used in ferrocement serve purposes of • water reduction, with strength and reduces permeability; • Air entrainment, which increases resistance to freezing and thawing; • suppression of reaction between galvanized reinforcement and cement 2/7/2016 6
  • 7.  Water should be potable,  clean, and free from organic matter - silt, oil, sugar, chloride and acidic material  pH equal or greater than 7 2/7/2016 7
  • 8.  •Sand: cement ratio (by mass) 1.5 to 2.5  •Water: cement ratio (by mass) 0.35 to 0.60 2/7/2016 8
  • 9.  Forms the skeleton of the structure  3 to 8 mm steel rods are used  Used in the form of tied reinforcement or welded wire fabric  Used to impart structural strength in case of boats, barges etc  Reinforcement should be free from dust, rust and other impurities 2/7/2016 9
  • 10.  Consists of galvanized steel wires of diameter 0.5 to 1.5 mm, spaced at 6 to 20mm centre to centre  Available as woven/interlocking mesh and welded mesh  Welded wire mesh has hexagonal or rectangular openings  Expanded-metal lath is also used  Made from carbon, glass etc. 2/7/2016 10
  • 12.  It is a very durable, cheap and versatile material.  Low w/c ratio produces an impermeable structures  less shrinkage, and low weight.  high tensile strength and stiffness  better impact and punching shear resistance  undergo large deformations before cracking or high deflections 2/7/2016 12
  • 13. RC IN TENSION FERRO CEMENT IN TENSION 2/7/2016 13
  • 14.  TANKS, CONTAINERS AND SILOS . FLOORS AND ROOFS . HEAVY DUTY FLOORS TILES . WATERPROOFING . MANHOLE COVERS . WALL CUPBOARDS 2/7/2016 14
  • 15. • ANTICORROSIVE MEMBRANE TREATMENT . FERROCEMENT BUILDINGS . FERROCEMENT DUCTS . REHABILITATION OF STRUCTURES . CHEMICAL RESISTANT TREATMENT . IRRIGATION STRUCTURES 2/7/2016 15
  • 16.  RURALAPPLICATIONS  MARINE APPLICATIONS  ELEVATION TREATMENT  FIRE RESISTANT STRUCTURES  SOIL STABILISATION  PIPES 2/7/2016 16
  • 17.  SEWER LINES  BRIDGE  FOOT BRIDGE  STRENGTHENING OF RCC STRUCTURES  SULPHATE RESISTANT CEMENT SAVING  PRE-CAST FERROCEMENT STRUCTURES 2/7/2016 17
  • 18.  Hand plastering  Semi- mechanised process  Centrifuging and  Guniting 2/7/2016 18