Predictive Maintenance of rotating Equipment

1. IoT Based Remote Data Acquisition
& Reporting System

2. About Rotaque Consultants:
We are basically PUNE Base Company dealing in Design, Manufacture,
Installation & Commissioning of
CYBER – PHYSCAL SYSTEMS Or IIOT BASED SYSTEM
as per client requirement
INDUSTRY 4.0

3. Industrial Internet of Things :
Just like the Internet of Things in general, the
Industrial IoT covers many use cases, industries
and Applications
Initially focusing on the optimization of
operational efficiency and
rationalization/automation/maintenance, with an
important role for the convergence of IT and OT,
the Industrial Internet of things opens plenty of
opportunities.
New ways of servicing customers and the
creation of new revenue models, the more
mature goal of industrial digital transformation.

4. Industrial Internet of Things :
The core focus in most Industrial Internet of
Things deployments and in the majority of
organizations de facto is still on operational
efficiency, along with cost optimization.
Efficiency optimization and linking islands of
automation as key drivers. However, a more
holistic approach with additional revenue and
innovation goals is needed.
The Industrial Internet of Things can be defined
as ‘machines, computers and people enabling
intelligent industrial operations using advanced
data analytics for transformational business
outcomes

5. Rotaque IoT Platform directly integrates with existing machines and systems to extract
sensor data. The data is then transferred to an IoT cloud-based framework, where it is
analyzed and converted into meaningful intelligence in the form of easy-to-assimilate
dashboards and reports. An integrated analytics framework then analyzes this data at the
edge and cloud to ensure that there is real time event management, orchestration and
monitoring.
Industrial Internet of Things :

6. Industrial Internet of Things :
Industrial Internet of Things Sectors:
Energy and Utilities
Predictive maintenance, data-enabled services and remote
possibilities in several areas, from service to control and
optimization of operations, also come back in many other
IIoT use cases across industries such as healthcare (remote
health monitoring, equipment maintenance, etc.), aviation,
robotics and cobots, oil and gas, mining, metals and more.
Manufacturing
Manufacturing operations include the several elements
which are typical in Manufacturing Operations
Management (MOM), such as asset management,
intelligent manufacturing, performance optimization and
monitoring, planning, human machine interaction, end-to-
end operational visibility
Logistics and Transportation
Transportation and logistics (T&L) firms are looking to
move up the value chain with advanced communication
and monitoring systems, enabled by IoT.

7. Predictive Maintenance:
Smarter machines today are able to predict their
own failures in a proactive manner. This ability to
detect early warnings and anomalies helps
organizations prevent failures, improve
productivity and maximize overall equipment
effectiveness. Rotaque Predictive Maintenance
solutions help our clients in capturing and
analyzing real time data from machines and then
using that data to predict early warnings and
failures. This has helped our clients cut
maintenance costs, reduce downtime. This has
allowed our clients to go from a reactive
maintenance model to a proactive maintenance
model where the machine self diagnoses itself
and then alerts the operator about potential
failures downstream. These solutions help our
clients by providing real time visualization of
early warnings and faults.

8. Industrial Internet of Things :
Below are a few typical IIoT use cases and business
contexts – if we broaden IIoT beyond only manufacturing
and the likes
 Predictive and remote maintenance.
 Smart farming and livestock monitoring.
 Industrial security systems
 Energy consumption optimization
 Industrial heating, ventilation, and
air conditioning
 Manufacturing equipment monitoring.
 Ozone, gas and temperature monitoring
in industrial environments.
 Safety and health (conditions) monitoring
of workers.
 Asset performance management
 Remote service, field service,
remote maintenance and control

9. Industrial Internet of Things :
POTENTIAL APPLICATION
 Petroleum
 Oil & Gas
 Manufacturing
 Process Industry
 Utilities
 Food & Drinks
 Chemical Industry
 Co Generation Plant
 Cement
 Steel
 Pulp & Paper
 Surface Treatment
Conveyors & Material Handling
System etc

10. Industrial Internet of Things :
EQUIPEMNTS / ASSEST APPLICATION
- STATIC EQUIPEMNTS
 Water Tanks
 Steam Tanks
 Silos
 Pipe Lines
 Wear Houses
 Valves
- ROTARY EQUIPEMNTS
 Motor
 Gear Boxes
 Pumps
 Fans
 Hydraulic Coupling
 Conveyors

11. Industrial Internet of Things :
Measurements Of Iot Based Condition
Monitoring System
 Vibration
 Temperature
 Flow
 Level
Many More To Suit Application
Rotary Equipment
 Rotor Dynamics
 Resonance & Critical Speeds
 Rotor Misalignment
 Bent Shaft
 Rolling Element Bearings
 Journal Bearings
 Belts
 Gearbox
 Crank Shaft
 Fans
Compressor and Motor

12. Key Features
 Automatic Data Acquisition & Reporting Systems
 Low Cost Data Transfer - Standard Mobile Phone SIMM
 CSV Data File Format
 E-mail Alarms & Data Reports
 User Defined Formula
 e - Convert Data To Engineering Units
 Web Page Data Access and Configuration
 Fully Integrated Hardware Solutions
 Third Party Sensor Support
 Supports any number of remote data logger systems
 Remote data is uploaded onto a Cloud based database
Industrial Internet of Things :

13. 30% 55% 28%
REDUCES MAINTENANCE COST REDUCES SPARE PART INVENTORY
REDUCES UNEXPECTED FAILURES
Industrial Internet of Things :
Some Facts And Figures

14. iiot Based Condition Monitoring System Can
Adopted On Shop Floor
 Cnc Machine
 Vmc Machines
 Cnc Vtl Machine
 Extrusion Machines
 Multi Spindle Drilling Machine
 Cnc Wirecut Edm
 Cnc Edm
And Various Allied Machine
Applications :
 Improve Productive
 Reduce Cost
 Reduce Turn Around Time
 Visualize Productive
 Monitor Real Time Event
Industrial Internet of Things :
Track Machine Down Time
Track Maintenance Event
View Personnel Status
 View Set up Times
 View Historical Events

15. Advantages
 Added Mobility
 Reliable & Error Free
 Eliminates Down time
 No Cable Laying
 No USB, Flash drives
 No Laptops
 No Memory Cards
 No Paper Work
 Ease in Communication
 Immediate Down Time
 Reduction in Rejections
 Reduction in Wastages
 Reduction in Tool Breakages
 Well monitoring in Tool Grinding Span
 Well monitoring on Raw Material Inventory
 Well Control on Finish Product Inventory
Industrial Internet of Things :

16. Email:sales@rotaqueconsultants.com
Ph.:Devdatta Kasbekar
+91 922 656 0556
+91 744 734 4092
Url: rotaqueconsultants.com