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Robotics sensors
1
2
Sensors ????
• Collect information about the world
• Sensor - an electrical/mechanical/chemical device that
maps an environmental attribute to a quantitative
measurement.
• Each sensor is based on a transduction principle -
conversion of energy from one form to another.
3
Conti..
Definition. 1. (Oxford dictionary)
• A device giving a signal for the detection or
measurement of a physical property to which it
responds.
Definition. 2.
• A sensor is a device that receives a signal or stimulus
and response with an electrical signal.
4
Human sensing and organs
.
• Vision: eyes (optics, light)
• Hearing: ears (acoustics, sound)
• Touch: skin (mechanics, heat)
• Odor: nose (vapor-phase chemistry)
• Taste: tongue (liquid-phase chemistry)
5
Categorization of Sensor
Classification based on physical phenomena
• Mechanical: strain gage, displacement (LVDT), velocity
(laser vibrometer), accelerometer, tilt meter, viscometer,
pressure, etc.
• Thermal: thermal couple
• Optical: camera, infrared sensor
6
Categorization of Sensor
Classification based on measuring mechanism
• Resistance sensing, capacitance sensing, inductance
sensing, piezoelectricity, etc.
• Materials capable of converting of one form of energy
to another are at the heart of many sensors.
• Invention of new materials, e.g., “smart” materials,
would permit the design of new types of sensors. .
7
Classification of Sensors
1. Proprioception (Internal state) v.s. Exteroceptive (external state)
• measure values internally to the system (robot), e.g. battery level, wheel
position, joint angle, etc,
• observation of environments, objects
2. Active v.s. Passive
• emitting energy into the environment, e.g., radar, sonar
• passively receive energy to make observation, e.g., camera
3. Contact v.s. non-contact
4. Visual v.s. non-visual
• vision-based sensing, image processing, video camera
8
Proprioceptive Sensors
1. Encoders, Potentiometers
• measure angle of turn via change in resistance or by counting optical pulses
2. Gyroscopes
• measure rate of change of angles
• fiber-optic (newer, better), magnetic (older)
3. Compass
• measure which way is north
4. GPS: measure location relative to globe
Touch Sensors
Whiskers, bumpers etc.
mechanical contact leads to
• closing/opening of a switch
• change in resistance of some element
• change in capacitance of some element
• change in spring tension
• Accuracy: error between the result of a measurement
and the true value being measured.
• Resolution: the smallest increment of measure that a
device can make.
• Sensitivity: the ratio between the change in the
output signal to a small change in input physical
signal. Slope of the input-output fit line.
• Repeatability/Precision: the ability of the sensor to
output the same value for the same input over a
number of trials
Specifications of Sensor
9
Accuracy vs. Resolution
True value
measurement
10
Accuracy vs. Precision
Precision without
accuracy
Accuracy without
precision
Precision and
accuracy
11
12
Continue…..
• Measurements: ”The momentum and position of a particle can
not both be precisely determined at the same time.” Measuring
activity disturbs the physical process (loading effect).
• Measurement error: That is the difference between the
measured value and the true value.
error = measured value - true value
• Deterministic errors: They are repeated at every measurement,
e.g. reading offset or bias. Such errors can be corrected by
calibration.
• Random errors: They are caused by several parameters and
change in time in an unpredictable fashion. They can be
quantified by mean errors, standard deviation.
• Precision: Measurements with small deviation
• Accuracy: Measurements with small errors, i.e. small bias and
high precision 13
Sensor properties
• A sensor should represent a physical variable as fast and as
accurately as possible.
• A sensor is represented by its characteristic.
• Ideally, the sensor characteristic is a straight line
input
output
ideal
factual
14
15
16
Force Sensors
Strain Gauges
• Foil strain gauge
– Least expensive
– Widely used
– Not suitable for long distance
– Electromagnetic Interference
– Sensitive to moisture & humidity
• Vibration wire strain gauge
– Determine strain from freq. of AC signal
– Bulky
• Fiber optic gauge
– Immune to EM and electrostatic noise
– Compact size
– High cost
– Fragile
17
Strain gauge
• When external forces
are applied to a
stationary object, stress
and strain are the result.
• Stress is defined as
Strain is defined as the amount of deformation per unit length of
an object when a load is applied.
Strain (ε) = ΔL/L
18
(68) What are Strain Gauge - Passive
Transducer-Bonded Strain Gauge-Transducers -
Electronics Engineering - YouTube
• Piezoelectric Strain Sensor
– Piezoelectric ceramic-based or Piezoelectric polymer-based
(e.g., PVDF)
– Very high resolution (able to measure nanostrain)
– Excellent performance in ultrasonic frequency range, very
high frequency bandwidth; therefore very popular in
ultrasonic applications, such as measuring signals due to
surface wave propagation
– When used for measuring plane strain, can not distinguish
the strain in X, Y direction
– Piezoelectric ceramic is a brittle material (can not measure
large deformation)
Strain Sensing
19
20
21
22
23
24
Displacement Sensing
• LVDT (Linear Variable Differential
Transformer):
– Inductance-based sensor
– “Infinite” resolution
• limited by external electronics
– Limited frequency bandwidth (250 Hz typical
for DC-LVDT, 500 Hz for AC-LVDT)
– No contact between the moving core and coil
structure
• no friction, no wear, very long operating
lifetime
– Accuracy limited mostly by linearity
• 0.1%-1% typical
– Models with strokes from mm’s to 1 m
available
Photo courtesy of MSI
25
26
(68) Construction & Working LVDT | Electrical
Engineering - YouTube
27
28
LVDT
29
(68) Construction & Working LVDT | Electrical
Engineering - YouTube
30
Tactile Sensors
A tactile sensor is a device that measures information
arising from physical interaction with its environment.
What does it sense ?
Deformation of bodies (strain) or fields (electric or
magnetic).
31
Types of human touch
• Cutaneous Sensations (internal sensors) - Cutaneous sense
receives sensory inputs from the receptors embedded in the
skin.
Senses : temperature, pressure, pain
• Kinesthetic Sensations (external sensors) - Kinesthetic sense
receives sensory inputs from the receptors located within
muscles, tendons and joints.
Senses : body position, movement, equilibrium
Tactile Sensor Cutaneous Sensory Receptors
Strengths Weakness
Linearity No Anticipation
Low Hysteresis
High Frequency of Signals
32
Types of Signal in Human Touch Sensing
Basis of Classification :
• Type of Signal Frequency of Signal
FA = Fast Adapting, SA = slow adapting.
Type-1 tells us about the effective area that can be sensed by the receptor. Type 1 is small
area, type 2 is larger area. Hence FA1 means fast adapting, low area sensor.
33
Tactile sensing: Methods of transduction
Usually an array of discrete sensing
elements.
Sensing elements can be many types:
• Resistive: strain gauge,
Piezoresistive
• Capacitive
• Piezoelectric
• Others like (magnetic, optical,
conductive rubber, ultrasonic
34
Tactile sensing: Methods of transduction
35
Resistive Sensing Elements
Mechanical deformation changes the
capacitance of parallel conducting plates
Strain gauge: a thin film having a metal pattern that changes resistance
when strained.
Piezoresistive element: Pressure on the element
causes the material to compress, changing it’s
resistance
Advantages: very simple construction, durable,
good dynamic range, easy readout
Disadvantages: non-linearity, hysteresis, low sensitivity
Capacitive Sensing Elements
Application area: Touchscreens.
Advantages: good dynamic range, linearity
Disadvantages: noise, measuring capacitance is hard!
(compared to measuring resistance) 36
37
Proximity and range sensors
38
39
40
Range Imaging Sensors
41
Range imaging Sensor
42
Velocity Sensors
Velocity Sensing
• Scanning Laser Vibrometry
– No physical contact with the test object; facilitate remote, mass-
loading-free vibration measurements on targets
– measuring velocity (translational or angular)
– automated scanning measurements with fast scanning speed
– However, very expensive (> $120K)
Photo courtesy of Bruel & Kjaer
Photo courtesy of Polytec
43

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Sensor is an electrical/mechanical device

  • 2. 2 Sensors ???? • Collect information about the world • Sensor - an electrical/mechanical/chemical device that maps an environmental attribute to a quantitative measurement. • Each sensor is based on a transduction principle - conversion of energy from one form to another.
  • 3. 3 Conti.. Definition. 1. (Oxford dictionary) • A device giving a signal for the detection or measurement of a physical property to which it responds. Definition. 2. • A sensor is a device that receives a signal or stimulus and response with an electrical signal.
  • 4. 4 Human sensing and organs . • Vision: eyes (optics, light) • Hearing: ears (acoustics, sound) • Touch: skin (mechanics, heat) • Odor: nose (vapor-phase chemistry) • Taste: tongue (liquid-phase chemistry)
  • 5. 5 Categorization of Sensor Classification based on physical phenomena • Mechanical: strain gage, displacement (LVDT), velocity (laser vibrometer), accelerometer, tilt meter, viscometer, pressure, etc. • Thermal: thermal couple • Optical: camera, infrared sensor
  • 6. 6 Categorization of Sensor Classification based on measuring mechanism • Resistance sensing, capacitance sensing, inductance sensing, piezoelectricity, etc. • Materials capable of converting of one form of energy to another are at the heart of many sensors. • Invention of new materials, e.g., “smart” materials, would permit the design of new types of sensors. .
  • 7. 7 Classification of Sensors 1. Proprioception (Internal state) v.s. Exteroceptive (external state) • measure values internally to the system (robot), e.g. battery level, wheel position, joint angle, etc, • observation of environments, objects 2. Active v.s. Passive • emitting energy into the environment, e.g., radar, sonar • passively receive energy to make observation, e.g., camera 3. Contact v.s. non-contact 4. Visual v.s. non-visual • vision-based sensing, image processing, video camera
  • 8. 8 Proprioceptive Sensors 1. Encoders, Potentiometers • measure angle of turn via change in resistance or by counting optical pulses 2. Gyroscopes • measure rate of change of angles • fiber-optic (newer, better), magnetic (older) 3. Compass • measure which way is north 4. GPS: measure location relative to globe Touch Sensors Whiskers, bumpers etc. mechanical contact leads to • closing/opening of a switch • change in resistance of some element • change in capacitance of some element • change in spring tension
  • 9. • Accuracy: error between the result of a measurement and the true value being measured. • Resolution: the smallest increment of measure that a device can make. • Sensitivity: the ratio between the change in the output signal to a small change in input physical signal. Slope of the input-output fit line. • Repeatability/Precision: the ability of the sensor to output the same value for the same input over a number of trials Specifications of Sensor 9
  • 10. Accuracy vs. Resolution True value measurement 10
  • 11. Accuracy vs. Precision Precision without accuracy Accuracy without precision Precision and accuracy 11
  • 12. 12
  • 13. Continue….. • Measurements: ”The momentum and position of a particle can not both be precisely determined at the same time.” Measuring activity disturbs the physical process (loading effect). • Measurement error: That is the difference between the measured value and the true value. error = measured value - true value • Deterministic errors: They are repeated at every measurement, e.g. reading offset or bias. Such errors can be corrected by calibration. • Random errors: They are caused by several parameters and change in time in an unpredictable fashion. They can be quantified by mean errors, standard deviation. • Precision: Measurements with small deviation • Accuracy: Measurements with small errors, i.e. small bias and high precision 13
  • 14. Sensor properties • A sensor should represent a physical variable as fast and as accurately as possible. • A sensor is represented by its characteristic. • Ideally, the sensor characteristic is a straight line input output ideal factual 14
  • 15. 15
  • 17. Strain Gauges • Foil strain gauge – Least expensive – Widely used – Not suitable for long distance – Electromagnetic Interference – Sensitive to moisture & humidity • Vibration wire strain gauge – Determine strain from freq. of AC signal – Bulky • Fiber optic gauge – Immune to EM and electrostatic noise – Compact size – High cost – Fragile 17
  • 18. Strain gauge • When external forces are applied to a stationary object, stress and strain are the result. • Stress is defined as Strain is defined as the amount of deformation per unit length of an object when a load is applied. Strain (ε) = ΔL/L 18 (68) What are Strain Gauge - Passive Transducer-Bonded Strain Gauge-Transducers - Electronics Engineering - YouTube
  • 19. • Piezoelectric Strain Sensor – Piezoelectric ceramic-based or Piezoelectric polymer-based (e.g., PVDF) – Very high resolution (able to measure nanostrain) – Excellent performance in ultrasonic frequency range, very high frequency bandwidth; therefore very popular in ultrasonic applications, such as measuring signals due to surface wave propagation – When used for measuring plane strain, can not distinguish the strain in X, Y direction – Piezoelectric ceramic is a brittle material (can not measure large deformation) Strain Sensing 19
  • 20. 20
  • 21. 21
  • 22. 22
  • 23. 23
  • 24. 24
  • 25. Displacement Sensing • LVDT (Linear Variable Differential Transformer): – Inductance-based sensor – “Infinite” resolution • limited by external electronics – Limited frequency bandwidth (250 Hz typical for DC-LVDT, 500 Hz for AC-LVDT) – No contact between the moving core and coil structure • no friction, no wear, very long operating lifetime – Accuracy limited mostly by linearity • 0.1%-1% typical – Models with strokes from mm’s to 1 m available Photo courtesy of MSI 25
  • 26. 26 (68) Construction & Working LVDT | Electrical Engineering - YouTube
  • 27. 27
  • 28. 28
  • 29. LVDT 29 (68) Construction & Working LVDT | Electrical Engineering - YouTube
  • 31. A tactile sensor is a device that measures information arising from physical interaction with its environment. What does it sense ? Deformation of bodies (strain) or fields (electric or magnetic). 31
  • 32. Types of human touch • Cutaneous Sensations (internal sensors) - Cutaneous sense receives sensory inputs from the receptors embedded in the skin. Senses : temperature, pressure, pain • Kinesthetic Sensations (external sensors) - Kinesthetic sense receives sensory inputs from the receptors located within muscles, tendons and joints. Senses : body position, movement, equilibrium Tactile Sensor Cutaneous Sensory Receptors Strengths Weakness Linearity No Anticipation Low Hysteresis High Frequency of Signals 32
  • 33. Types of Signal in Human Touch Sensing Basis of Classification : • Type of Signal Frequency of Signal FA = Fast Adapting, SA = slow adapting. Type-1 tells us about the effective area that can be sensed by the receptor. Type 1 is small area, type 2 is larger area. Hence FA1 means fast adapting, low area sensor. 33
  • 34. Tactile sensing: Methods of transduction Usually an array of discrete sensing elements. Sensing elements can be many types: • Resistive: strain gauge, Piezoresistive • Capacitive • Piezoelectric • Others like (magnetic, optical, conductive rubber, ultrasonic 34
  • 35. Tactile sensing: Methods of transduction 35
  • 36. Resistive Sensing Elements Mechanical deformation changes the capacitance of parallel conducting plates Strain gauge: a thin film having a metal pattern that changes resistance when strained. Piezoresistive element: Pressure on the element causes the material to compress, changing it’s resistance Advantages: very simple construction, durable, good dynamic range, easy readout Disadvantages: non-linearity, hysteresis, low sensitivity Capacitive Sensing Elements Application area: Touchscreens. Advantages: good dynamic range, linearity Disadvantages: noise, measuring capacitance is hard! (compared to measuring resistance) 36
  • 38. 38
  • 39. 39
  • 40. 40
  • 43. Velocity Sensing • Scanning Laser Vibrometry – No physical contact with the test object; facilitate remote, mass- loading-free vibration measurements on targets – measuring velocity (translational or angular) – automated scanning measurements with fast scanning speed – However, very expensive (> $120K) Photo courtesy of Bruel & Kjaer Photo courtesy of Polytec 43