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Clamping force
measuring instrument
Accurate measuring of the clamping force:
– SENSO 3000 for hydraulic chucks
– for HSK clamping system
Pre-requisite for optimal machining results is not only the corre
         is a perfect connection of each component with the optimal cla
                   instruments for accurately measuring the clamping fo



SENSO 3000
The hydraulic clamping technology is a well-known, proven and reliable method for the clamping of tools. Thanks to its
completely closed design the system is sealed and impervious, requires extremely low maintenance and guarantees
longevity. Following many years of general use, however, thermal and mechanical influences can lead to a reduction in
clamping force. The result can be a poor tool life and a diminished surface quality including expensive tool breakages
during machining operations.

Determining the loss of clamping force was until now extremely costly and inaccurate. It involved either determining the
number of clamping screw rotations or the torque with the assistance of a proofing bar and a torque key or the expansion
rate applying an accurate internal measuring instrument.

The new Guhring SENSO 3000 measuring instrument offers a precise, quick and simple as well as consistent method of
measuring the clamping force. An added advantage is the mobility of the system, i.e. for measuring within machines and
fixtures.

SENSO 3000 determines the clamping force of the hydraulic chuck via a pressure sensitive plug gauge. The entire length
of the plug gauge is clamped in the hydraulic chuck so that when tightening the clamping screw the clamping pressure
of the chuck is optimally applied. The clamping force measuring instrument displays the clamping force as an absolute
measurement value on the one hand and as a percentage clamping force in relation to a reference value that can be set
individually on the other. This way, SENSO 3000 can be adapted to customer specific application conditions and require-
ments.

The clamping force measuring instrument is supplied with a plug gauge for the respective clamping diameter as well as a
carbide proofing bar for calibration purposes and a CR 2430 type battery – all in a sturdy and handy case.




                               Clamping diameter                                      Guhring no. 4038
                                     mm
                                                                                     Code no.        Cost per instrument
                                      6.0                                              6,000
                                      8.0                                              8,000
                                     10.0                                             10,000
                                     12.0                                             12,000                Prices
                                     14.0                                             14,000              available
                                     16.0                                             16,000                upon
                                     18.0                                             18,000               request
                                     20.0                                             20,000
                                     25.0                                             25,000
                                     32.0                                             32,000



GUHRING Clamping force measuring instrument
ect choice of tool, hydraulic chuck and holder. Equally important
amping force. Therefore, the Guhring program now includes two
orce of HSK clamping systems and of hydraulic chucks.




     Clamping force measuring instrument, Guhring no. 4974
     The accuracy of a HSK connection not only depends on the geometry of the connection, also the drawing force of the
     HSK clamping systems considerably determines a powerful and accurate connection. In order to ensure operational relia-
     bility it is advised to inspect the clamping force of the HSK interface on a regular basis.

     For this, Guhring provides a fully mechanized clamping force measuring instrument. Its function principle is based on a
     linear length deformation of components that is proportional to the force. A force is allocated to the length deformation
     and displayed by an analogue dial gauge.

          HSK measuring bar
            HSK-Messschaft                             The most important characteristics of the clamping force measuring instru-
                                     Dial gauge
                                      Messuhr          ment for the clamping system are:
                         Drawbar
                         Zugstange
                                                       - few components, therefore cost-efficient
                                                       - robust design
                                                       - batteries or mains connection not required, therefore mobile and
                                                       	 practical
                                                       - patented function principle, transferable to other spindles
                                                       The clamping force measuring instrument, Guhring no. 4974, is calibrated
                                                       and supplied in a wooden case including inspection protocol and measuring
                                                       instructions.




                    for                      Taper                  Overall length             Guhring no. 4974
                  HSK-A/C                     mm                        mm
                                                                                             Code no.        Cost per instrument
                      25                          19                     181                  19,000
                      32                          24                     186                  24,000                Prices
                      40                          30                     190                  30,000              available
                      50                          38                     192                  38,000                upon
                      63                          48                     199                  48,000               request
                      80                          60                     210                  60,000
                     100                          75                     220                  75,000

     • calibration on request.

                                                                                GUHRING clamping force measuring instrument
Guhring oHG
P Box 100247 · D-72423 Albstadt
 .O.
Herderstr. 50-54 · D-72458 Albstadt
Telephone: +49 74 31 17-0
Fax: +49 74 31 17- 2 79
www.guehring.de




Our product range:

1. Drilling Tools                                                  6. Cutting Tools
in High Speed Steel and Carbide                                    in ultra-hard materials
Twist drills                                                       Cermet and ceramic tools
Ratio drills                                                       PCD- and PCB-tipped tools
Micro-precision drills
Oil feed drills                                                    7. Coated Tools
Subland drills                                                     A-tools, TiAlN-coated
Centre drills                                                      C-tools, TiCN-coated
Core drills                                                        F-tools, FIRE-coated(allround)
Gun drills                                                         S-tools, TiN-coated(allround)
                                                                   M-tools, MolyGlide-coated
2. Thread Cutting Tools
in High Speed Steel and Carbide
                                                                   8. Modular Tooling Systems
Hand taps                                                          Tooling system GM 300
Machine taps and fluteless taps                                    for rotary and stationary tools, offering a large
Oil feed taps and oil feed fluteless taps                          combination of tool holding possibilities
Thread milling cutters                                             Flexible tooling system GE 100
Dies                                                               a tooling system for the combined machining
                                                                   operations facing, chamfering, boring, centering
3. Milling Cutters                                                 and so on
in High Speed Steel and Carbide
                                                                   Cartridge tooling system DP 200
Ratio end mills                                                    with indexable inserts for roughing and finishing
Long hole milling cutters                                          operations in complex workpieces
Slot drills
End mills                                                          9. Special Tools
Radius profile cutters                                             to sketch or drawing, the more complex, the better
Hard profile cutters
Diesinking cutters
                                                                   10. Carbide
4. Reaming Tools                                                   for precision cutting tools, for metal forming
in High Speed Steel and Carbide                                    and punching tools
Hand reamers                                                       11. Tungsten Carbide Forming Tools
Machine reamers                                                    for the production of nuts and bolts:
Machine taper reamers
                                                                   Cold forming tools
Quick spiral and expanding machine reamers
                                                                   Heading die inserts, punching pins
Machine bottoming reamers, shell reamers
                                                                   12. HSC Motor Spindles,
5. Countersinking Tools                                            Hydro expansion chucks,
in High Speed Steel and Carbide
                                                                                                                        115 951/0539-IV-15




                                                                   Shrink fit chucks and systems
Countersinks, counterbores and spot facers
Short counterbore system                                           13. Tool Restoration Service
Back spot facers                                                   Re-grinding, re-coating, tool management

                         No liability can be accepted for printing errors or technical changes of any kind.
                           Our Conditions of Sale and Terms of Payment apply. Available on request.

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5sworkplaceorg

  • 1. Clamping force measuring instrument Accurate measuring of the clamping force: – SENSO 3000 for hydraulic chucks – for HSK clamping system
  • 2. Pre-requisite for optimal machining results is not only the corre is a perfect connection of each component with the optimal cla instruments for accurately measuring the clamping fo SENSO 3000 The hydraulic clamping technology is a well-known, proven and reliable method for the clamping of tools. Thanks to its completely closed design the system is sealed and impervious, requires extremely low maintenance and guarantees longevity. Following many years of general use, however, thermal and mechanical influences can lead to a reduction in clamping force. The result can be a poor tool life and a diminished surface quality including expensive tool breakages during machining operations. Determining the loss of clamping force was until now extremely costly and inaccurate. It involved either determining the number of clamping screw rotations or the torque with the assistance of a proofing bar and a torque key or the expansion rate applying an accurate internal measuring instrument. The new Guhring SENSO 3000 measuring instrument offers a precise, quick and simple as well as consistent method of measuring the clamping force. An added advantage is the mobility of the system, i.e. for measuring within machines and fixtures. SENSO 3000 determines the clamping force of the hydraulic chuck via a pressure sensitive plug gauge. The entire length of the plug gauge is clamped in the hydraulic chuck so that when tightening the clamping screw the clamping pressure of the chuck is optimally applied. The clamping force measuring instrument displays the clamping force as an absolute measurement value on the one hand and as a percentage clamping force in relation to a reference value that can be set individually on the other. This way, SENSO 3000 can be adapted to customer specific application conditions and require- ments. The clamping force measuring instrument is supplied with a plug gauge for the respective clamping diameter as well as a carbide proofing bar for calibration purposes and a CR 2430 type battery – all in a sturdy and handy case. Clamping diameter Guhring no. 4038 mm Code no. Cost per instrument 6.0 6,000 8.0 8,000 10.0 10,000 12.0 12,000 Prices 14.0 14,000 available 16.0 16,000 upon 18.0 18,000 request 20.0 20,000 25.0 25,000 32.0 32,000 GUHRING Clamping force measuring instrument
  • 3. ect choice of tool, hydraulic chuck and holder. Equally important amping force. Therefore, the Guhring program now includes two orce of HSK clamping systems and of hydraulic chucks. Clamping force measuring instrument, Guhring no. 4974 The accuracy of a HSK connection not only depends on the geometry of the connection, also the drawing force of the HSK clamping systems considerably determines a powerful and accurate connection. In order to ensure operational relia- bility it is advised to inspect the clamping force of the HSK interface on a regular basis. For this, Guhring provides a fully mechanized clamping force measuring instrument. Its function principle is based on a linear length deformation of components that is proportional to the force. A force is allocated to the length deformation and displayed by an analogue dial gauge. HSK measuring bar HSK-Messschaft The most important characteristics of the clamping force measuring instru- Dial gauge Messuhr ment for the clamping system are: Drawbar Zugstange - few components, therefore cost-efficient - robust design - batteries or mains connection not required, therefore mobile and practical - patented function principle, transferable to other spindles The clamping force measuring instrument, Guhring no. 4974, is calibrated and supplied in a wooden case including inspection protocol and measuring instructions. for Taper Overall length Guhring no. 4974 HSK-A/C mm mm Code no. Cost per instrument 25 19 181 19,000 32 24 186 24,000 Prices 40 30 190 30,000 available 50 38 192 38,000 upon 63 48 199 48,000 request 80 60 210 60,000 100 75 220 75,000 • calibration on request. GUHRING clamping force measuring instrument
  • 4. Guhring oHG P Box 100247 · D-72423 Albstadt .O. Herderstr. 50-54 · D-72458 Albstadt Telephone: +49 74 31 17-0 Fax: +49 74 31 17- 2 79 www.guehring.de Our product range: 1. Drilling Tools 6. Cutting Tools in High Speed Steel and Carbide in ultra-hard materials Twist drills Cermet and ceramic tools Ratio drills PCD- and PCB-tipped tools Micro-precision drills Oil feed drills 7. Coated Tools Subland drills A-tools, TiAlN-coated Centre drills C-tools, TiCN-coated Core drills F-tools, FIRE-coated(allround) Gun drills S-tools, TiN-coated(allround) M-tools, MolyGlide-coated 2. Thread Cutting Tools in High Speed Steel and Carbide 8. Modular Tooling Systems Hand taps Tooling system GM 300 Machine taps and fluteless taps for rotary and stationary tools, offering a large Oil feed taps and oil feed fluteless taps combination of tool holding possibilities Thread milling cutters Flexible tooling system GE 100 Dies a tooling system for the combined machining operations facing, chamfering, boring, centering 3. Milling Cutters and so on in High Speed Steel and Carbide Cartridge tooling system DP 200 Ratio end mills with indexable inserts for roughing and finishing Long hole milling cutters operations in complex workpieces Slot drills End mills 9. Special Tools Radius profile cutters to sketch or drawing, the more complex, the better Hard profile cutters Diesinking cutters 10. Carbide 4. Reaming Tools for precision cutting tools, for metal forming in High Speed Steel and Carbide and punching tools Hand reamers 11. Tungsten Carbide Forming Tools Machine reamers for the production of nuts and bolts: Machine taper reamers Cold forming tools Quick spiral and expanding machine reamers Heading die inserts, punching pins Machine bottoming reamers, shell reamers 12. HSC Motor Spindles, 5. Countersinking Tools Hydro expansion chucks, in High Speed Steel and Carbide 115 951/0539-IV-15 Shrink fit chucks and systems Countersinks, counterbores and spot facers Short counterbore system 13. Tool Restoration Service Back spot facers Re-grinding, re-coating, tool management No liability can be accepted for printing errors or technical changes of any kind. Our Conditions of Sale and Terms of Payment apply. Available on request.