19. Merchandiser
↓
Negotiation with buyer & collect order
↓
Costing
↓
Sample making (according to buyer requirement)
↓
Get approval &Placement of order
↓
Getting started (In-house preparation of
accessories)
↓
Line balancing
↓
Commencing production
↓
Production Monitoring
↓
Inspection
↓
Buyer’s Inspection (After Finishing)
↓
Preparation of banking & documentation
↓
Shipment/delivery
Process Flow-Chart of Merchandising
20.
21.
22. Flow Chart of Weaving
Yarn from spinning section
↓
Doubling and Twisting
↓
Winding
↓
Creeling
↓
Warping
↓
Sizing
↓
Winding on weavers beam
↓
Weaving
23. Process Flow Chart for Knitting:
Yarn in package form
↓
Place the yarn package in the creel
↓
Feeding the yarn
↓
Set the m/c as per design & GSM
↓
Knitting
↓
Withdraw the roll fabric and weighting
↓
Roll marking
↓
Inspection
↓
Numbering
37. PRODUCTION FLOW-CHARTS:
Executive director takes order from Buyer
|
Merchandiser estimates total amount of yarn of production
|
Knitting manager gets production order sheet
|
Senior Production Officer ordered by K.M. and orders Production officer and Technical in-
charge.
|
Production officer fixes up stitch length and GSM With mechanical fitter.
|
Definite operator operates machine in his full conscious and Attention.
|
Mechanical fitter fixes machine if there is any m/c fault.
|
Supervisors keep daily production report and assure m/c is OK.
|
Fabric roll is checked by a troop of inspectors in inspection unit and weighted.
|
Final product to the required amount is delivered to dyeing unit.
39. Finishing input (style, color & size wise)
Ironing
Inspection
Hang tag
Get up change
Folding
Poly
Bar code (buyer wise sticker)
Metal check
Cartooning
Final inspection by buyer
Process flowchart of garment finishing:
40. Garments from store house
↓
Count
↓
Quality check
↓
Batch
↓
Washing
↓
Hydro extractor
↓
Drying
↓
Quality check
↓
Packing
↓
Delivery
Washing flow chart: