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ASSG   2011
Development
of best practice
and new technology for ...
Keep quality & Reduce waste

Harvest
                                        Consumer
Keep quality & Reduce waste


SMEs    in the
European mussel industry




Research
Practices...            Companies...            Countries...
 different harvesting
                           different CLIENTS    different REGULATIONS
     TECHNIQUES


different TRANSPORT      different COMMERCIAL   different TRADE CHAINS
      conditions                CHANNELS
Conditions of approval Scotland
                   Specifications The system is approved for the purification of
                   {species (latin name)} .The system shall consist of a tank measuring 1160 x 980 x
                   600mm internally containing a minimum water volume of X litres. The maximum
                   capacity of the system shall be X species subject to the loading conditions given
                                                a 25 watt, or greater, UV
                   below. The system must be fitted with

                   steriliser. Conditions All shellfish must be alive and healthy
                   before undergoing purification. Purification, without disturbance to shellfish,
                   must be for a minimum period of 42 hours                       once the correct
                   conditions of purification have been achieved.
                   The total volume of water in the system must be recirculated through the UV
                   lamps and evenly through the whole system at a rate of at least   20 litres
                   per minute. After each purification cycle the tank must be drained
                   down, without causing resuspension of sediment,
                   before shellfish are disturbed or removed. Seawater should only enter the system
                   via the operating UV system. Seawater should not normally be re-used for more
                   than 2 consecutive weeks. However, extended re-use up to a maximum of one
                   month is permitted where exceptional climatic or other circumstances dictate.
                   UV lamps must be changed after every 2,500
                   hours of use. A record of UV usage must be kept for this purpose. UV
                   lamps must be maintained free of slime and other substances which may impair
                   efficiency of
Conditions of approval
Bulk bins require a minimum
flow rate 6500L/h per bin for
250kg of mussels...

                                to keep oxygen > 5mg/L or 50%
Conditions of approval
Bulk bins require a minimum
flow rate 6500L/h per bin for
250kg of mussels...




                                substantial
                                pumping
                                costs
Can oxygen be maintained
above 5 mg/L at flows lower
than 6500 L/h?
Different Flows Regimes tested for 42 h


                    2500L/h
                                   3000L/h
2500L/h
                                             6500L/h
          3000L/h




                         6500L/h
How we did it
Calculate the area of the hole to give a
flow of 3000     L/h or 2500 L/h

Q (m/s) = Area of the hole x
√(2xg force x height of the tank)

For each flow we used two tanks as replica
Mussels were harvested
and graded as usual
… and placed in the bins




         12.6 ̊C
12.6 ̊C
30 min
90 min
7 hours
20 hours
24 hours
42 hours




           Oxygen sampling
Top


                       MC
     Middle
          Bottom            False Floor

FF

               Drain
Results
Oxygen (mg/L) at 12.6 ̊C
                  9.0
                  8.0             *                                       *
                  7.0
  Oxygen (mg/L)




                  6.0
                  5.0
                  4.0
                  3.0
                  2.0
                  1.0
                  0.0
                        FF   Bottom      Middle     MC          Top   Drain
                              2500 L/h    3000L/h   6000 L/h
                                                     6500 L/h
Results                        7.8 mg/L
Oxygen (mg/L)




                   7.3 mg/L       7.5 mg/L




                                          7.7 mg/L
        7.1 mg/L                          7.0 mg/L
                     Drain    7.6 mg/L
                              6.5 mg/L
Results                     87 %
Oxygen (%)




                    81 %           83%




                                    83 %
             79 %                   77 %
                    Drain   85 %
                            72 %
Can oxygen be maintained
> 5 mg/L at flows lower
than 6500 L/h?
                    Yes, 2500 L/h and
                    temperature <12.6⁰C
Transport with ice
What is the temperature?



                           Photo by Sara Barrento
Temperature during transport

Simulated transport



                               ICE

                      Logger
Temperature during transport
                   Simulated transport with ice


                 14.0

                 12.0                                                     Outside box

                 10.0                                                     Top
Temperature °C




                                                                          Middle
                  8.0

                  6.0

                  4.0

                  2.0

                  0.0
                     00:00   01:00     02:00      03:00   04:00   05:00   06:00    07:00   08:00
                                                          Hours
Temperature inside the mussels
Simulated transport




Fake mussel           Live mussel
Temperature C




    2
        4
            6
                 8
                      10
                                                     14

                                      12
10:32
11:19
12:06
12:53
13:40
14:27
15:14
16:01
16:48
17:35
18:22
                                                          Simulated 24h transport without ice




19:09
19:56
20:43
21:30
22:17
                                                                                                Temperature inside mussels




23:04
23:51
00:38
01:25
02:12
02:59
03:46
04:33
05:20
06:07
                                       Live mussel

                        Fake mussel




06:54
07:41
08:28
09:15
10:02
Temperature inside mussels
Simulated 48h transport with ice and re-water at 11.7C




                                          ICE
                                                          Re-water
                                                           11.7C


                             48h simulated transport
Temperature inside mussels
    Simulated 48h transport with ice and re-water at 11.7C


                 18
                 16
                 14
                 12
Temperature °C




                 10
                                                                                                     Bottom mussel
                  8
                  6                                                                                  Middle mussel
                  4                                                                                  Top mussel
                  2
                                                                                                      Environment
                  0
                      10:00




                                           00:00

                                                   06:00

                                                           12:00

                                                                   18:00

                                                                           00:00

                                                                                   06:00

                                                                                           12:00

                                                                                                   18:00

                                                                                                           00:00



                                                                                                                           11:00
                                 16:00




                                                                                                                   06:00
                              11/02/2012              12/02/2012                      13/02/2012             14/02/2012
Gaping out of water
                40.0
Weight Loss %

                                      32.5
                30.0    26.7

                20.0
                10.0
                                                    1.8
                 0.0
                       45.5 mm       56.3 mm    68.3 mm
                               Mussel Length (mm)
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MusselsAlive Project: development of best practice and new technology for grading, handling, transportation, conditioning and storage

  • 1.
  • 2. ASSG 2011
  • 3.
  • 4. Development of best practice and new technology for ...
  • 5. Keep quality & Reduce waste Harvest Consumer
  • 6. Keep quality & Reduce waste SMEs in the European mussel industry Research
  • 7.
  • 8.
  • 9.
  • 10. Practices... Companies... Countries... different harvesting different CLIENTS different REGULATIONS TECHNIQUES different TRANSPORT different COMMERCIAL different TRADE CHAINS conditions CHANNELS
  • 11. Conditions of approval Scotland Specifications The system is approved for the purification of {species (latin name)} .The system shall consist of a tank measuring 1160 x 980 x 600mm internally containing a minimum water volume of X litres. The maximum capacity of the system shall be X species subject to the loading conditions given a 25 watt, or greater, UV below. The system must be fitted with steriliser. Conditions All shellfish must be alive and healthy before undergoing purification. Purification, without disturbance to shellfish, must be for a minimum period of 42 hours once the correct conditions of purification have been achieved. The total volume of water in the system must be recirculated through the UV lamps and evenly through the whole system at a rate of at least 20 litres per minute. After each purification cycle the tank must be drained down, without causing resuspension of sediment, before shellfish are disturbed or removed. Seawater should only enter the system via the operating UV system. Seawater should not normally be re-used for more than 2 consecutive weeks. However, extended re-use up to a maximum of one month is permitted where exceptional climatic or other circumstances dictate. UV lamps must be changed after every 2,500 hours of use. A record of UV usage must be kept for this purpose. UV lamps must be maintained free of slime and other substances which may impair efficiency of
  • 12. Conditions of approval Bulk bins require a minimum flow rate 6500L/h per bin for 250kg of mussels... to keep oxygen > 5mg/L or 50%
  • 13. Conditions of approval Bulk bins require a minimum flow rate 6500L/h per bin for 250kg of mussels... substantial pumping costs
  • 14. Can oxygen be maintained above 5 mg/L at flows lower than 6500 L/h?
  • 15. Different Flows Regimes tested for 42 h 2500L/h 3000L/h 2500L/h 6500L/h 3000L/h 6500L/h
  • 16. How we did it Calculate the area of the hole to give a flow of 3000 L/h or 2500 L/h Q (m/s) = Area of the hole x √(2xg force x height of the tank) For each flow we used two tanks as replica
  • 17. Mussels were harvested and graded as usual
  • 18. … and placed in the bins 12.6 ̊C
  • 20. 30 min 90 min 7 hours 20 hours 24 hours 42 hours Oxygen sampling
  • 21. Top MC Middle Bottom False Floor FF Drain
  • 22. Results Oxygen (mg/L) at 12.6 ̊C 9.0 8.0 * * 7.0 Oxygen (mg/L) 6.0 5.0 4.0 3.0 2.0 1.0 0.0 FF Bottom Middle MC Top Drain 2500 L/h 3000L/h 6000 L/h 6500 L/h
  • 23. Results 7.8 mg/L Oxygen (mg/L) 7.3 mg/L 7.5 mg/L 7.7 mg/L 7.1 mg/L 7.0 mg/L Drain 7.6 mg/L 6.5 mg/L
  • 24. Results 87 % Oxygen (%) 81 % 83% 83 % 79 % 77 % Drain 85 % 72 %
  • 25. Can oxygen be maintained > 5 mg/L at flows lower than 6500 L/h? Yes, 2500 L/h and temperature <12.6⁰C
  • 26. Transport with ice What is the temperature? Photo by Sara Barrento
  • 28. Temperature during transport Simulated transport with ice 14.0 12.0 Outside box 10.0 Top Temperature °C Middle 8.0 6.0 4.0 2.0 0.0 00:00 01:00 02:00 03:00 04:00 05:00 06:00 07:00 08:00 Hours
  • 29. Temperature inside the mussels Simulated transport Fake mussel Live mussel
  • 30. Temperature C 2 4 6 8 10 14 12 10:32 11:19 12:06 12:53 13:40 14:27 15:14 16:01 16:48 17:35 18:22 Simulated 24h transport without ice 19:09 19:56 20:43 21:30 22:17 Temperature inside mussels 23:04 23:51 00:38 01:25 02:12 02:59 03:46 04:33 05:20 06:07 Live mussel Fake mussel 06:54 07:41 08:28 09:15 10:02
  • 31. Temperature inside mussels Simulated 48h transport with ice and re-water at 11.7C ICE Re-water 11.7C 48h simulated transport
  • 32. Temperature inside mussels Simulated 48h transport with ice and re-water at 11.7C 18 16 14 12 Temperature °C 10 Bottom mussel 8 6 Middle mussel 4 Top mussel 2 Environment 0 10:00 00:00 06:00 12:00 18:00 00:00 06:00 12:00 18:00 00:00 11:00 16:00 06:00 11/02/2012 12/02/2012 13/02/2012 14/02/2012
  • 33. Gaping out of water 40.0 Weight Loss % 32.5 30.0 26.7 20.0 10.0 1.8 0.0 45.5 mm 56.3 mm 68.3 mm Mussel Length (mm)
  • 34.