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GANDHI INSTITUDE
OF EXCELLENT
TECHNOCRATS
SEMINAR REPORT ON
AIR BRAKING SYSTEM ON
INDIAN RAILWAYS
SUBMITTEDBY:
SANDIPSENAPATI
B.TECH,4TH YEAR
MECHANICAL
GIET.GANGAPATNA
BHUBANESWAR
1
Content
 History
 Introduction
 Working principle
 Functions of components
 Advantages
 Limitations
 Conclusion
2
 This fail-safe air brake system is based upon a design
patented by George Westinghouse on March 5, 1872.
 An Air Brake is a conveyance braking system actuated by
compressed air.
 Before 1872 a piston like plate was used on the train wheel
for continue the braking system.
3
History
After 1872 by using air braking system
baker's are use to brake the wheel.
4
Introduction
 In Indian railway there are different type of
coaches which are manufactured by
different units
 ICF (Integrated Coach Factory), Chennai
 RCF (Rail Coach Factory), Kapurtala
 BEML (Bharat Earth Movers Limited),
Bengaluru
5
What is brake ?????
A brake is a device by means of which
artificial resistance is applied to a moving
machine member, in order to slow or stop
the motion of a machine.
What is Air Brake system ?
Brakes applied with the help of air pressure
are called Air Brakes and the system
actuated to apply this phenomenon is
called as Air Brake System.
6
Air Brake Concept
 Basically air brake’s are uses on heavy
vehicle's.
There are two type’s of air braking
system.
1. Single pipe braking system.
2. Twin pipe braking system.
7
1.Single pipe braking system
Component’s
 Main reservoir.
 Compressor.
 Driver brake valveFeed valve.
 Brake pipe.
 Angle cocks.
 Brake cylinder.
 Auxiliary reservoir.
 Brake block.
8
 Triple Valve.


9
Function of components
 Compressor:
The pump which draws air from
atmosphere and compresses it on the train.
 Main Reservoir:
Storage tank for compressed air for
braking and other pneumatic system.
 Feed Valve:
To ensure that the brake pipe pleasure
remains at the required level.
10
 Brake pipe:
The pipe running the length of the train.
Which transmits the variation in pressure
required to control the brake.
 Angle cocks:
At the end of the each vehicle angle cocks
are provided to allow the ends of the brake
pipe hoses.
 Brake cylinder:
Each vehicle are at least one brake
cylinder. Sometimes two or more are
provided.
11
 Auxiliary reservoir:
There is always a source of air available to
operate the brake auxiliary valve is connected
on one side of the piston of triple valve.
 Brake bloke:
This is frictional material which is pressed
against the surface of the wheel.
 Triple valve:
The orientation of the brake on each
vehicle is controlled by the tripled valve.
12
2.Twin pipe braking system
Twin pipe is the advanced process on
which it is possible to use of the air in
the auxiliary reservoir more quickly
then brake pipe can recharge it.
 Basically there are two pipes are use
on the each vehicle.
13
14
Advantages
 Air is available everywhere in atmosphere
so the brake can never run out of its
operating.
 Air does not corrode the metals so the life of
pneumatic brake is more.
 Air brakes are effective even with
considerable leakage, so an air brake system
can be designed with sufficient fail-safe
capacity to stop the vehicle safely even when
leaking.
15
Limitations
Maintenance
Initial cost
16
Conclusion
 Due to it’s maximum effectiveness in terms of
performance, it is mostly preferred for high end
works like supercars, mining work etc.
17
18

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Air breaking system in indian railway

  • 1. GANDHI INSTITUDE OF EXCELLENT TECHNOCRATS SEMINAR REPORT ON AIR BRAKING SYSTEM ON INDIAN RAILWAYS SUBMITTEDBY: SANDIPSENAPATI B.TECH,4TH YEAR MECHANICAL GIET.GANGAPATNA BHUBANESWAR 1
  • 2. Content  History  Introduction  Working principle  Functions of components  Advantages  Limitations  Conclusion 2
  • 3.  This fail-safe air brake system is based upon a design patented by George Westinghouse on March 5, 1872.  An Air Brake is a conveyance braking system actuated by compressed air.  Before 1872 a piston like plate was used on the train wheel for continue the braking system. 3 History
  • 4. After 1872 by using air braking system baker's are use to brake the wheel. 4
  • 5. Introduction  In Indian railway there are different type of coaches which are manufactured by different units  ICF (Integrated Coach Factory), Chennai  RCF (Rail Coach Factory), Kapurtala  BEML (Bharat Earth Movers Limited), Bengaluru 5
  • 6. What is brake ????? A brake is a device by means of which artificial resistance is applied to a moving machine member, in order to slow or stop the motion of a machine. What is Air Brake system ? Brakes applied with the help of air pressure are called Air Brakes and the system actuated to apply this phenomenon is called as Air Brake System. 6
  • 7. Air Brake Concept  Basically air brake’s are uses on heavy vehicle's. There are two type’s of air braking system. 1. Single pipe braking system. 2. Twin pipe braking system. 7
  • 8. 1.Single pipe braking system Component’s  Main reservoir.  Compressor.  Driver brake valveFeed valve.  Brake pipe.  Angle cocks.  Brake cylinder.  Auxiliary reservoir.  Brake block. 8
  • 10. Function of components  Compressor: The pump which draws air from atmosphere and compresses it on the train.  Main Reservoir: Storage tank for compressed air for braking and other pneumatic system.  Feed Valve: To ensure that the brake pipe pleasure remains at the required level. 10
  • 11.  Brake pipe: The pipe running the length of the train. Which transmits the variation in pressure required to control the brake.  Angle cocks: At the end of the each vehicle angle cocks are provided to allow the ends of the brake pipe hoses.  Brake cylinder: Each vehicle are at least one brake cylinder. Sometimes two or more are provided. 11
  • 12.  Auxiliary reservoir: There is always a source of air available to operate the brake auxiliary valve is connected on one side of the piston of triple valve.  Brake bloke: This is frictional material which is pressed against the surface of the wheel.  Triple valve: The orientation of the brake on each vehicle is controlled by the tripled valve. 12
  • 13. 2.Twin pipe braking system Twin pipe is the advanced process on which it is possible to use of the air in the auxiliary reservoir more quickly then brake pipe can recharge it.  Basically there are two pipes are use on the each vehicle. 13
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  • 15. Advantages  Air is available everywhere in atmosphere so the brake can never run out of its operating.  Air does not corrode the metals so the life of pneumatic brake is more.  Air brakes are effective even with considerable leakage, so an air brake system can be designed with sufficient fail-safe capacity to stop the vehicle safely even when leaking. 15
  • 17. Conclusion  Due to it’s maximum effectiveness in terms of performance, it is mostly preferred for high end works like supercars, mining work etc. 17
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