2. Introduction
• Qualitas automates visual inspection
processes in manufacturing
– We provide 100% online inspection of
products/process
– Solutions are guaranteed to improve quality of
end-product reaching customers
• Our core technology is based on computer
image processing and is proven to detect
visual defects reliably
4. Sample Applications – Auto Industry
Dimensional Assembly
Sorting
Measurement Verification
Surface
Identification
Defects
5. Dimensional Measurement
• Online and 100% dimensional
verification with 10µ accuracy.
• In the example given ,the dimensions
of the capacitors(x-y dimensions and
the angles) are checked and if they
are not within the permissible limit
they are rejected.
6. Assembly Verification
• The component is checked to ensure
that all the child parts are present or
not . If any of the child parts are
missing then the component is
rejected .
• Provision to indicate which particular
part is missing.
• This can help eliminate human
assembly errors.
7. Sorting
• Vision systems are used in various
sorting applications to identify or
prevent part mix-up.
• Components are sorted based on
various parameters such as
dimensional attributes
, color, texture, coding etc.
• In the example shown , the various
discs of same diameters are sorted
based on their difference in gap
widths.
8. Surface Defects
• Surface defects include
Scratches
Dent Marks
Burrs
Cracks
Flow marks
Excess material
Presence of foreign material
• Vision systems can be used to arrest
these defects in the production stage
itself so that wastage of time and
resources can be eliminated.
9. Identification
• Identification includes
OCR
OCV
1D and 2D Barcode reading
• In the example shown the 2D matrix
etched on an automotive
component is decoded and checked
to verify that it belongs to the same
family of components.
10. Qualitas-End To End Solution
• Qualitas has tie-ups with various leading machine builders in India . This
enables us to provide complete solutions for our customers.
• We provide complete solutions right from stand alone inspection units to
semi automated and fully automated lines to check the quality of
products.
• We have a dedicated team that can also work closely with your machine
building unit so as to integrate the vision system with your existing line.