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TECHNOLOGY ROBOTICS SOCIETY Indian Institute of Technology, Kharagpur
A Tutorial on Robotics Part III : Motors & Motor Drivers
Copyright © Robotix Team, IIT Kharagpur Basic Parts Of Our Mobile Robot Locomotion system Power supply system Actuators Sensory devices for feedback Sensor Data processing unit Control system
Potentiometer
Capacitors
LED
IR LED
Diodes
Current Flow in a Diode
Multimeter
Transformer
POWER SUPPLY (RECTIFIER CIRCUIT)
IC7805 1 - Input      2 - Ground       3 - Output
THE RECTIFIER CIRCUIT
USES OF RECTIFIER CIRCUIT Rectifier circuit is used to convert Alternating Current to Direct Current. We get Alternating Current as Power Supply in our homes, but electronic components in robots use Direct Current.
STEPS OF CONVERTING AC TO DC First the Transformer, converts 220V AC to 12V AC. The Diodes rectify the current in a single direction. The Capacitor then normalizes the current. The little distortions are further rectified by the IC7805.
Copyright © Robotix Team, IIT Kharagpur End Actuators They convert the electrical energy into meaningful mechanical work Mechanical output can be rotational or linear (straight line) Motors provide rotational motion Electromagnets provide linear motion
Copyright © Robotix Team, IIT Kharagpur Motors are of various kinds AC Motors : Not used much in robotics Stepper Motors : For controlled rotation DC Motors : Finds extensive general use Servo Motors : DC motor with in built feedback & error compensation
Copyright © Robotix Team, IIT Kharagpur DC Motors As the name suggests, a motor which uses a DC (Direct Current) power Can run in both directions Speed Controllable
Copyright © Robotix Team, IIT Kharagpur DC Motor Working  ,[object Object]
Speed of rotation controlled by average energy (power) fed to the motor,[object Object]
Operating Current : Current drawn at a certain load on the shaft
Stall Current : Maximum current drawn, when motor not allowed to rotate
Stall Torque : Rotation force needed to hold the motor in stall condition,[object Object]
Copyright © Robotix Team, IIT Kharagpur DC Motor Characteristics Cont... DC Motors are high–speed, low-torque devices Using gears, the high speed of the motor is traded off into torque
Copyright © Robotix Team, IIT Kharagpur DC Motor Characteristics Cont… ,[object Object]
Highest speed while free running (zero load)
Highest power at half speed & half load,[object Object]
A low current control signal is converted into a proportionally higher current signal that can drive the motor
Power Transistors can switch high currents. The ICmax is usually of the order of Amps as compared to small signal transistors which have ICmax in mA,[object Object]
Copyright © Robotix Team, IIT Kharagpur H – Bridge Working
Copyright © Robotix Team, IIT Kharagpur Electronic Direction Control ,[object Object],[object Object]
Output is a part of the operating voltage depending upon the control signal,[object Object]
Duty Cycle Fundamentals
Copyright © Robotix Team, IIT Kharagpur Duty Cycle Cont… The time period (τ) is the duration after the voltage waveform repeats itself Duty Cycle is the % time of τ, the voltage is equal to the operating voltage The average voltage is equal to the ‘Duty Cycle’ % of the Operating Voltage
Copyright © Robotix Team, IIT Kharagpur Pulse Width Modulation ,[object Object]
This forms the backbone of our speed control circuit
It can be easily implemented using the popular multipurpose IC 555, used widely for hobby electronics,[object Object]
LDR - Light Dependent Resistor Made of cadmium sulphide Resistance between two terminals vary depending on the intensity of light Can be used to differentiate  contrast colours
Comparator + Z X - Y
Sensor Interfacing Light Sensing Module using LED-LDR combination
Sensor Interfacing Bump Detector Module
Shaft Encoder ,[object Object]

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Second Workshop Presentation

  • 1. TECHNOLOGY ROBOTICS SOCIETY Indian Institute of Technology, Kharagpur
  • 2. A Tutorial on Robotics Part III : Motors & Motor Drivers
  • 3. Copyright © Robotix Team, IIT Kharagpur Basic Parts Of Our Mobile Robot Locomotion system Power supply system Actuators Sensory devices for feedback Sensor Data processing unit Control system
  • 6. LED
  • 9. Current Flow in a Diode
  • 13. IC7805 1 - Input 2 - Ground 3 - Output
  • 15. USES OF RECTIFIER CIRCUIT Rectifier circuit is used to convert Alternating Current to Direct Current. We get Alternating Current as Power Supply in our homes, but electronic components in robots use Direct Current.
  • 16. STEPS OF CONVERTING AC TO DC First the Transformer, converts 220V AC to 12V AC. The Diodes rectify the current in a single direction. The Capacitor then normalizes the current. The little distortions are further rectified by the IC7805.
  • 17. Copyright © Robotix Team, IIT Kharagpur End Actuators They convert the electrical energy into meaningful mechanical work Mechanical output can be rotational or linear (straight line) Motors provide rotational motion Electromagnets provide linear motion
  • 18. Copyright © Robotix Team, IIT Kharagpur Motors are of various kinds AC Motors : Not used much in robotics Stepper Motors : For controlled rotation DC Motors : Finds extensive general use Servo Motors : DC motor with in built feedback & error compensation
  • 19. Copyright © Robotix Team, IIT Kharagpur DC Motors As the name suggests, a motor which uses a DC (Direct Current) power Can run in both directions Speed Controllable
  • 20.
  • 21.
  • 22. Operating Current : Current drawn at a certain load on the shaft
  • 23. Stall Current : Maximum current drawn, when motor not allowed to rotate
  • 24.
  • 25. Copyright © Robotix Team, IIT Kharagpur DC Motor Characteristics Cont... DC Motors are high–speed, low-torque devices Using gears, the high speed of the motor is traded off into torque
  • 26.
  • 27. Highest speed while free running (zero load)
  • 28.
  • 29. A low current control signal is converted into a proportionally higher current signal that can drive the motor
  • 30.
  • 31. Copyright © Robotix Team, IIT Kharagpur H – Bridge Working
  • 32.
  • 33.
  • 35. Copyright © Robotix Team, IIT Kharagpur Duty Cycle Cont… The time period (τ) is the duration after the voltage waveform repeats itself Duty Cycle is the % time of τ, the voltage is equal to the operating voltage The average voltage is equal to the ‘Duty Cycle’ % of the Operating Voltage
  • 36.
  • 37. This forms the backbone of our speed control circuit
  • 38.
  • 39. LDR - Light Dependent Resistor Made of cadmium sulphide Resistance between two terminals vary depending on the intensity of light Can be used to differentiate contrast colours
  • 40. Comparator + Z X - Y
  • 41. Sensor Interfacing Light Sensing Module using LED-LDR combination
  • 42. Sensor Interfacing Bump Detector Module
  • 43.
  • 44.
  • 45. Block Layout of Line Follower Optical Sensor Array Steering Controller Left Motor Right Motor
  • 46. Line Following Algorithm All the sensors are assigned some weight such as Sensor 1 = a1 = 3 Sensor 2 = a2 = 2 Sensor 3 = a3 = 1 Sensor 4 = a4 = -1 Sensor 5 = a5 = -2 Sensor 6 = a6 = -3
  • 47. Monday (9th August 2010) Section 1-4 5:30 PM – 8:30 PM Section 5-7 8:30PM - 10:30PM Tuesday(10th August 2010) Section 8-11 5:30 PM – 8:30 PM Section 11-14 8:30PM - 10:30PM Wednesday(11th August 2010) Free Slot 5:30PM onwards ROBOTIX Interviews